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Title:
FLUID ATOMIZING DEVICE AND MANUFACTURE OF GYPSUM FIBERBOARD PANEL WITH SMOOTH SURFACE
Document Type and Number:
Japanese Patent JP2001018210
Kind Code:
A
Abstract:

To upgrade the surface smoothness of a final panel by heating a diluted slurry containing pulverized gypsum and host particles of a fiber reinforcement under pressure, then forming a beamlike calcium sulfate hemihydrate crystal and stacking the diluted slurry to the dehydrated into a filter cake.

A diluted slurry containing 70 wt.% fluid is prepared by adding pulverized gypsum and host particles of a fiber reinforcement, and this diluted slurry is equally supplied dispersedly onto a molding table by means of a head box 12. Next dehydration and baking treatments are performed in a vacuum box 14 to form a mat containing about 28-41 wet % moisture and the fluid is ejected from a plurality of nozzles of a fluid atomizing device 50, in the process of mat formation, to smooth the surface of the mat. On the molding table, a side dam retaining a slurry pond inside and a conveyor for moving the mat are provided. The mat is sent to a main press device 16 and a follow-up press device 18 and is shaped into a flat form with the removal of residual water.


Inventors:
MILLER DAVID PAUL
SONG WEXIN DAVID
Application Number:
JP2000177564A
Publication Date:
January 23, 2001
Filing Date:
May 11, 2000
Export Citation:
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Assignee:
USG CORP
International Classes:
B05B1/04; B28B1/52; B32B13/02; C04B11/02; C04B11/024; C04B16/02; C04B20/02; C04B28/00; C04B28/14; C04B40/00; C04B111/40; (IPC1-7): B28B1/52; B05B1/04; C04B16/02; C04B28/14
Domestic Patent References:
JPH05154419A1993-06-22
JPH09136060A1997-05-27
JPS6174630A1986-04-16
JPH06320515A1994-11-22
JPH04501703A1992-03-26
JPH06505448A1994-06-23
JPS61209109A1986-09-17
JPS53130719A1978-11-15
Foreign References:
US4941949A1990-07-17
Attorney, Agent or Firm:
Toshio Takayama