| 3565192 | McLarty | 175/246 | EARTH BORING MECHANISM AND COORDINATED PILOT HOLE DRILLING AND CORING MECHANISMS | |
| 3926265 | Bouyoucos | 173/80 | Drill steel for percussive drilling devices | |
| 4121862 | Greer | 285/333 | Pipe connection | |
| 4156469 | Laskey | 175/58 | Method of and apparatus for recovery of cores from soft and unconsolidated earth materials | |
| 4664204 | Nenkov | 175/44 | Fixing mechanism for a wireline core barrel of core drilling equipment | |
| 4679636 | Ruhle | 175/58 | Method and apparatus for coring rock | |
| 4981183 | Tibbitts | 175/244 | Apparatus for taking core samples | |
| 5148876 | Wilson | 175/76 | Lightweight drill pipe | |
| 5184495 | Chunn et al. | 72/318 | Method of internally and externally upsetting the end of a metal tube | |
| 5188190 | Skaalure | 175/58 | Method for obtaining cores from a producing well | |
| 5286069 | Wilson | 285/114 | Stress relief groove for drill pipe | |
| H001329 | Bailey et al. | 285/334 | Drill collar connections | |
| 5351765 | Ormsby | 175/78 | Coring assembly and method | |
| 5419595 | Yamamoto et al. | 285/334 | Threaded joint for oil well pipes | |
| 5558476 | Uchida et al. | 408/1R | Dual-motor-driven drilling machine and method of controlling currents flowing in motors | |
| 5788401 | Drenth | 403/343 | Rod joint |
Smith et al, Titanium Drill Pipe for Ultra-Deep and Deep Directional Drilling, Feb. 27, 2001, SPE/IADC 67722, p. 11.*
Jellison et al, Next Generation Drill Pipe for Extended Reach, Deepwater and Ultra-Deep, 2002, IADC, p. 1.
| 1. | An assembly operable for a wellbore, said assembly comprising: a drill pipe tubular, said drill pipe tubular having a tubular outer diameter; an upset portion of said drill pipe tubular extending radially outwardly with respect to said tubular outer diameter, said upset portion having an upset outer diameter ranging from five and one-half inches to six and one-half inches, said upset portion having an inner diameter ranging from three and three-quarter inches to four and three-quarter inches and; a threaded pin connection for said drill pipe tubular adjacent said upset portion, said threaded pin connection having an axial length ranging from two and three-quarters to three and three-quarters inches. |
| 2. | The assembly of claim 1, wherein said tubular outer diameter is in the range of about five inches. |
| 3. | The assembly of claim 1, further comprising: a coring tool insertable into said drill pipe tubular, and an inner core barrel of said coring tool for receiving a core sample, said inner core barrel having an inner diameter greater than two and seven-eighths inches. |
| 4. | The assembly of claim 3, wherein said inner core barrel has an inner diameter equal to or greater than three inches. |
| 5. | The assembly of claim 4, wherein said inner core barrel has an inner diameter ranging from three inches to three and one-half inches. |
| 6. | The assembly of claim 1, further comprising: a plurality of said drill pipe tubulars threadably connected together to form a drilling string, said drilling string having a maximum torque value without damaging said drilling string of greater than thirty thousand foot pounds. |
| 7. | The assembly of claim 6, wherein said maximum torque is greater than fifty thousand foot pounds. |
| 8. | The assembly of claim 6, wherein said drilling string has a maximum tensile value without damaging said drilling string of greater than four hundred thousand pounds. |
| 9. | The assembly of claim 6, wherein said drilling string has a maximum tensile value without damaging said drilling string of greater than five hundred thousand pounds. |
| 10. | A method for a wellbore system, comprising: providing a plurality of drill pipe tubulars having a minimum inner diameter greater or equal to four inches; providing an upset permanently affixed to each of said drill pipe tubulars such that an outer diameter of said upset is greater than an outer diameter of said plurality of tubulars; and providing that said upset has a maximum outer diameter less than or equal to six and one-half inches. |
| 11. | The method of claim 10, further comprising: providing a threaded pin adjacent said upset having a maximum axial length of three and three-quarters inches. |
| 12. | The method of claim 10, further comprising: providing that a drilling string comprised of said plurality of drill pipe tubulars has a maximum torque value without damaging said drilling string of greater than thirty thousand foot pounds. |
| 13. | The method of claim 12, wherein said maximum torque is greater than fifty thousand foot pounds. |
| 14. | The method of claim 10, further comprising: providing that a drilling string comprised of said plurality of drill pipe tubulars has a maximum tensile value without damaging said drilling string of greater than four hundred thousand pounds. |
| 15. | The method of claim 10, further comprising: providing that a drilling string comprised of said plurality of drill pipe tubulars has a maximum tensile value without damaging said drilling string of greater than five hundred thousand pounds. |
| 16. | The method of claim 10, further comprising: providing a coring tool which is retrievable by passing through said drill pipe and having an inner core barrel sized for receiving a core with an outer diameter of greater than or equal to two and seven-eighths inches; and providing that said coring tool is wireline retrievable. |
| 17. | A method for a wellbore system for drilling a wellbore less than seven inches in diameter, comprising: providing a plurality of drill pipe tubulars having a minimum inner diameter greater or equal to four inches; providing an upset permanently affixed to each of said drill nine tubulars such that an outer diameter of said upset is greater than an outer diameter of said plurality of tubulars; providing a coring tool having an inner core barrel sized for receiving a core with an outer diameter of greater than or equal to two and seven-eighths inches; and providing that said inner core barrel length is greater than thirty feet. |
| 18. | An assembly operable for drilling in a wellbore less than seven inches in diameter, comprising: a plurality of drill pipe tubulars threadably connectable together for drilling in said wellbore less than seven inches in diameter wherein each drill pipe tubular has a tubular outer diameter; an upset for each of said drill pipe tubulars having a maximum outer diameter greater than said tubular outer diameter; and each drill pipe tubular having a minimum inner diameter greater than or equal to four inches. |
| 19. | The assembly of claim 18, further comprising: said upset having said maximum outer diameter less than or equal to six and one-half inches. |
| 20. | The assembly of claim 18, further comprising: a threaded pin connection, said threaded pin connection having an axial length less than three and three-quarter inches in length. |
| 21. | The assembly of claim 18, further comprising: a coring tool with an inner core barrel for receiving a core, said inner core barrel having an inner diameter for receiving a core greater than or equal to two and seven-eights inches in diameter. |
TECHNICAL FIELD
The present invention relates generally to wellbore systems for obtaining cores from wellbores and, more specifically, to system and methods especially suitable for improved drilling operation as well as for obtaining large diameter cores in unconsolidated formations.
BACKGROUND ART
In oil fields with unconsolidated formations, cores are more likely to be washed out or lost prior to retrieval. In such formations, it is desirable to utilize coring tools capable of retrieving larger diameter cores in order to improve the likelihood of obtaining suitable cores. For instance, it is desirable to obtain cores with sufficient mass to permit an analysis of gas and/or hydrocarbon fluid content. Larger diameter core samples are more useful for such purposes.
In order to obtain large diameter cores, e.g., cores greater than two and seven eighths inches in diameter when drilling wellbores diameters in the range of six inches, mining exploration rigs have been utilized in the prior art. The mining industry utilizes a wire line coring system that delivers a two and seven eighths inch core ten feet in length. Mining exploration rigs are hybrids of small service rigs and are primarily meant for shallow soft drilling most often associated with the mining industry as compared to deeper, harder formations of hydrocarbon wells in the oil and gas industry. One of the leading problems of mining exploration rigs that are used to retrieve large diameter cores arises from the use of casing as the drill string rather than standard API drill pipe. Standard API drill pipe does not have a large enough inner diameter to obtain the size cores desired. Casing is normally used to case or line the borehole for production of the well and is not desirable for use in drilling. Casing has less torsional strength than drill pipe. When rough drilling conditions are encountered, the casing is likely to twist off thereby resulting in expensive fishing jobs. For instance, casing suitable for coring six and one-quarter inch diameter wellbores may typically have a maximum torque value of about six thousand foot-pounds which is much less than drill pipe. The tensile strength of a casing string is also considerably less than drill pipe and may be in the range of about 300,000 pounds.
Another problem with use of casing for coring operations is that special rig modifications are needed to operate casing strings as compared to standard API drill strings. The mining exploration rigs are generally unsuitable for operating API drill pipe and may typically require an entire rig replacement in order to drill deeper after the coring operation is completed. It is well known that each stand of drill pipe has upsets which may be utilized by drilling rigs whereas the casing does not have upsets. Thus, different gripping equipment, such as dog collars must be used each time casing is used due to the lack of upsets. Use of casing as the drilling string in a coring operation therefore typically requires a specialized core rig which is limited in the amount of weight and torque available for drilling thereby resulting in slower drilling rates than conventional drilling rigs that utilize drill pipe. The rates of drilling may be as much as ten times greater when using drill pipe as compared to casing. Thus, rig costs may be significantly increased when utilizing casing for drilling purposes.
Consequently, there remains a need to provide an improved system for obtaining large diameter cores and/or other wellbore operations without the significantly time consuming and costly disadvantages associated with the use of casing in coring and/or drilling strings. Those of skill in the art will appreciate the present invention which addresses the above and other problems.
SUMMARY OF THE INVENTION
An objective of the present invention is to provide an improved coring and/or drilling assembly and method.
Another objective of an embodiment of this invention is to provide a coring system that may be utilized with a drilling rig capable of handling standard API drill pipe.
These and other objectives, features, and advantages of the present invention will become apparent from the drawings, the descriptions given herein, and the appended claims. However, it will be understood that above-listed objectives and/or advantages of the invention are intended only as an aid in quickly understanding aspects of the invention, are not intended to limit the invention in any way, and therefore do not form a comprehensive or restrictive list of objectives, and/or features, and/or advantages.
Accordingly, the invention comprises, in one embodiment thereof an assembly operable for drilling and/or coring a wellbore and/or other operations. The assembly may comprise one or more elements such as, for instance, a drill pipe having a tubular outer diameter, an upset portion of the drill pipe tubular extending radially outwardly with respect to the tubular outer diameter wherein the upset portion has an outer diameter ranging from five and one-half inches to six and one-half inches, the drill pipe having an inner diameter ranging from three and three-quarter inches to four and three-quarter inches, and a threaded pin connection for the drill pipe adjacent the upset portion wherein the threaded pin connection has an axial length ranging from two and three-quarters to three and three-quarters inches.
The assembly may comprise a tubular outer diameter in the range of about five inches. The assembly may further comprise a coring tool insertable into the drill pipe tubular, and an inner core barrel of the coring tool for receiving a core sample wherein the inner core barrel has an inner diameter greater than two and seven-eighths inches. In another embodiment, the inner core barrel has an inner diameter equal to or greater than three inches. In another embodiment, the inner core barrel has an inner diameter ranging from three inches to three and one-half inches.
The assembly may further comprise a plurality of the drill pipe tubulars threadably connected together to form a drilling string. The drilling string may have a maximum torque value without damaging the drilling string greater than thirty thousand foot pounds. In another embodiment, the maximum torque value is greater than fifty thousand foot pounds. In one embodiment, the drilling string may have a maximum tensile value without damaging the drilling string greater than four hundred thousand pounds. In another embodiment, the drilling string has a maximum tensile value without damaging the drilling string greater than five hundred thousand pounds.
A method for a coring system in accord with the present invention comprises one or more steps such as, for instance, providing a plurality of drill pipe tubulars having a minimum inner diameter greater than or equal to three and three-quarter inches, providing an upset on the drill pipe having a maximum outer diameter less than or equal to six and one-half inches, and providing a coring tool having a core barrel for receiving a core with an outer diameter greater than or equal to two and seven-eighths inches.
The method may further comprise providing a threaded pin adjacent the upset having a maximum axial length of three and three-quarters inches. The method may further comprise providing the barrel axial length is greater than twenty feet. The method may further comprise providing that the drilling string has a maximum torque value without damaging the drilling string of greater than thirty thousand foot pounds. In another embodiment, the maximum torque may be greater than fifty thousand foot pounds. The method may further comprise providing that the drilling string has a maximum tensile value without damaging the drilling string of greater than four hundred thousand pounds.
The method may further comprise providing that the drilling string has a maximum tensile value without damaging the drilling string of greater than five hundred thousand pounds. The method may further comprise providing that the coring tool is wireline retrievable.
In another embodiment an assembly is provided that is operable for coring and/or drilling and/or other operations in a wellbore less than seven inches in diameter comprising one or more elements such as, for instance, a plurality of drill pipe tubulars threadably connectable together wherein each drill pipe tubular having a tubular outer diameter, an upset for each of the drill pipe tubulars having a maximum outer diameter less than or equal to six and one-half inches, and each drill pipe tubular having an inner diameter greater than or equal to three and three-quarter inches.
The assembly may further comprise a threaded pin connection wherein the axial length of the pin may be less than three and three-quarter inches in length. The assembly may further comprise a coring tool with an inner coring barrel for receiving a core having an inner diameter for receiving a core greater than or equal to two and seven-eights inches in diameter.
This summary is not intended to be a limitation with respect to the features of the invention as claimed, and this and other objects can be more readily observed and understood in the detailed description of the preferred embodiment and in the claims.
BRIEF DESCRIPTION OF DRAWINGS
For a further understanding of the nature and objects of the present invention, reference should be had to the following detailed description, taken in conjunction with the accompanying drawings, in which like elements are given the same or analogous reference numbers and wherein:
While the present invention will be described in connection with presently preferred embodiments, it will be understood that it is not intended to limit the invention to those embodiments. On the contrary, it is intended to cover all alternatives, modifications, and equivalents included within the spirit of the invention.
GENERAL DESCRIPTION OF PREFERRED EMBODIMENTS FOR CARRYING OUT THE INVENTION
Referring now to the drawings and, more particularly to
Drilling fluid may be captured in the mud tanks when using flow diverter
Inner coring tool assembly
Various types of latching mechanisms to hold the coring tool
During wireline retrieval of the core, bypass valve
Core bit
In order to use coring tool
In one embodiment of the invention, standard drill pipe is modified to the dimensions as described herein. In another embodiment of the invention, drill pipe may be originally built to the dimensions as described herein. When modifying standard drill pipe in accord with the present invention, and mechanically changing the dimensions of the connection, the typical use of such drill pipe is changed. The typical use of five inch drill pipe, e.g., drill pipe wherein an outer diameter of section
FIG.
Upset outer diameter
Upset internal diameter
Normal API four and one-half inch IF connections have a make-up torque of 31,703 ft-lbs. with a torsional yield point at 37,700 ft-lbs. After modification of such drill pipe, the make-up torque is 13,000 ft-pounds and the maximum torsional yield is 21,690 ft-lbs. The torsional yield of casing of the type that has been used in six inch holes for large diameter core retrieval is only about 6,004 ft-lbs. The maximum tensile yield value may be about 314,019 pounds.
In one embodiment of the invention, maximum torque values of suitably dimensioned drill pipe have reached 52,140 ft-lbs with maximum tensile yields of 501,000 pounds.
Thus, in accord with the present invention, a five-inch drill pipe string
Coring/drilling//wellbore system
The foregoing disclosure and description of the invention is therefore illustrative and explanatory of one or more presently preferred embodiments of the invention and variations thereof, and it will be appreciated by those skilled in the art that various changes in the design, organization, order of operation, means of operation, equipment structures and location, methodology, and use of mechanical equivalents, as well as in the details of the illustrated construction or combinations of features of the various elements, may be made without departing from the spirit of the invention. As well, the drawings are intended to describe the concepts of the invention so that the presently preferred embodiments of the invention will be plainly disclosed to one of skill in the art but are not intended to be manufacturing level drawings or renditions of final products and may include simplified conceptual views as desired for easier and quicker understanding or explanation of the invention. As well, the relative size and arrangement of the components may be greatly different from that shown and still operate well within the spirit of the invention as described hereinbefore and in the appended claims. It will be seen that various changes and alternatives may be used that are contained within the spirit of the invention. Moreover, it will be understood that various directions such as “upper,” “lower,” “bottom,” “top,” “left,” “right,” “inwardly,” “outwardly,” and so forth are made only with respect to easier explanation in conjunction with the drawings and that the components may be oriented differently, for instance, during transportation and manufacturing as well as operation. Because many varying and different embodiments may be made within the scope of the inventive concept(s) herein taught, and because many modifications may be made in the embodiment herein detailed in accordance with the descriptive requirements of the law, it is to be understood that the details herein are to be interpreted as illustrative and not in a limiting sense.
