| 1585668 | Hansen | Drill-steel guide | ||
| 1614123 | Hansen | Drill-steel centralizer | ||
| 1644026 | Mock | Centralizer for drill steels | ||
| 2365680 | Curtis | Rock drill | ||
| 2365683 | Curtis et al. | Rock drill | ||
| 3334948 | Qvarnstrom | 384/24 | Drill steel guides | |
| 3441323 | Vincent et al. | CENTRALIZER | ||
| 3967686 | Fogelstrom | Device for guiding a drill tool | ||
| 4076337 | Childress | 384/24 | Drill steel holder | |
| 4105081 | Perraud | Rock-drilling and bolt-setting apparatus | ||
| 4108253 | Woodford, II | 173/189 | Elevatable operator's compartment having a drill steel guide for a mine drilling machine | |
| 4158520 | Prebensen | Rock bolting apparatus | ||
| 4311347 | Cobb | 384/24 | Drill steel guide | |
| 4326756 | Moroz et al. | 384/24 | Rest for drilling rig | |
| 4398850 | Talvensaari | Roof bolter and process | ||
| 4420277 | Hibbard et al. | Mine roof driller-bolter apparatus and method | ||
| 4702328 | McSweeney et al. | Roof drilling system | ||
| 4740037 | Eager et al. | Continuous mining machine | ||
| 4759888 | Brest van Kempen | Method for automatically installing and testing grouted rock bolts | ||
| 5556235 | Morrison et al. | 405/303 | Rock bolter | |
| 6263985 | Scheid et al. | 175/162 | Drilling machine with changeable drive unit | |
| 6302410 | Wentworth et al. | 279/152 | Rod gripping jaw |
| GB2071736 | ||||
| GB2302890 |
| 1. | A guide for converting a mine roof bolter having a pair of guide members mounted for shifting toward and away from each other to receive and guide a drill rod or bolt of a selected diameter into a mine roof coring apparatus suitable for receiving and guiding a coring rod having a coring diameter greater than said selected diameter, said guide comprising a pair of jaws, each jaw having an adapter end and a pivot end, with the pivot end of each jaw being pivotally coupled to the pivot end of the other jaw, means coupled to the jaws operable to yieldably bias the jaws to an open position with respect to each other, the adapter end of each jaw includes a jaw cavity that faces the jaw cavity included in the adapter end of the other jaw with each jaw cavity having a cross section that forms an arc of a circle with a central axis, wherein when the jaws are closed to a maximal extent, the jaw cavities form between them at least a major portion of a cylindrical coring cavity in which the central axes of the jaw cavities are disposed substantially on a common cylinder axis, the coring cavity having a cavity cylinder diameter substantially equal to said coring diameter, the pair of jaws being pivotable to an open position in which a cylindrical coring rod may be disposed between the jaws at their adapter ends, the jaws being pivotable to a closed position such that a cylindrical coring rod placed within the coring cavity is enclosed or grasped, and each jaw includes means for holding the guide within the mine roof bolter such that when the coring rod is positioned between the jaws and the jaws are closed such that they enclose or grasp the rod, the roof bolter may engage the coring rod causing it to penetrate the mine roof and obtain a core sample, thereby converting the mine roof bolter into a mine roof coring apparatus. |
| 2. | The guide of claim 1, wherein said means to bias the jaws to an open position comprises at least one spring element having two ends, with one end coupled to one of said jaws and the other end is coupled to the other of said jaws. |
| 3. | The guide of claim 2, wherein the said spring element comprises a coil spring having two ends, wherein one end rests within a spring end receptacle encompassed within one jaw and the other spring end rests within a spring end receptacle encompassed within the other jaw, and the spring element is biased toward maintaining the jaws in an open position. |
| 4. | The guide of claim 1, wherein the means for holding the rod guide within the mine roof bolter comprises a tab on a jaw configured to be received in a recess in a guide member of the mine roof bolter. |
| 5. | The rod guide of claim 4, wherein said tab and recess extend substantially horizontal. |
| 6. | The guide of claim 1, wherein a roof bolter guide member has a recess formed therein for receiving a drill rod or bolt and said means for holding the rod guide within the mine roof bolter comprises a projection configured to be received in said recess. |
| 7. | The guide of claim 6, wherein said projection comprises a projection member removably coupled to one of said jaws. |
| 8. | The guide of claim 7, wherein said projection member is replaceable to permit adapting said rod guide to operate with guide members of differing configurations. |
| 9. | The guide of claim 1, wherein a roof bolter guide member has a first horizontally disposed recess formed therein and a second vertically disposed recess formed therein for receiving a drill rod or bolt and said means for holding the rod guide within the mine roof bolter comprises a tab on a jaw configured to be received in said first recess and a projection configured to be received in said second recess. |
| 10. | The rod guide of claim 1, wherein the mine roof bolter includes mechanism for shifting said guide members toward each other under power and said jaw cavities are so configured that when forced toward each other toward a tightly closed position they may firmly and frictionally grip the coring rod therebetween. |
| 11. | The rod guide of claim 10, wherein the operating mechanism is actuatable to permit movement of said jaws away from said tightly closed position whereby the jaw cavities loosely enclose portions of the coring rod allowing guided rotation of the coring drill between said jaws. |
| 12. | A guide for converting a mine roof bolter having a pair of guide members mounted for shifting toward and away from each other to receive and guide a drill rod or bolt of a selected diameter into a mine roof coring apparatus suitable for receiving and guiding a coring rod having a coring diameter greater than said selected diameter, said guide comprising a pair of jaws, each jaw having an adapter end and a pivot end, with the pivot end of each jaw being pivotally coupled to the pivot end of the other jaw, means coupled to the jaws operable to yieldably bias the jaws to an open position with respect to each other comprising at least one spring element having two ends, with one end coupled to one of said jaws and the other end is coupled to the other of said jaws, the adapter end of each jaw includes a jaw cavity that faces the jaw cavity included in the adapter end of the other jaw with each jaw cavity having a cross section that forms an arc of a circle with a central axis, wherein when the jaws are closed to a maximal extent, the jaw cavities form between them at least a major portion of a cylindrical coring cavity in which the central axes of the jaw cavities are disposed substantially on a common cylinder axis, the coring cavity having a cavity cylinder diameter substantially equal to said coring diameter, the pair of jaws being pivotable to an open position in which a cylindrical coring rod may be disposed between the jaws at their adapter ends, the jaws being pivotable to a closed position such that a cylindrical coring rod placed within the coring cavity is enclosed or grasped, and each jaw being associated with a guide member, and a jaw and its associated guide member include complementary recesses and projections which interact for holding the guide within the mine roof bolter such that when the coring rod is positioned between the jaws and the jaws are closed such that they enclose or grasp the rod, the roof bolter may engage the coring rod causing it to penetrate the mine roof and obtain a core sample. |
| 13. | The guide of claim 12, wherein the said spring element comprises a coil spring having two ends, wherein one end rests within a spring end receptacle encompassed within one jaw and the other spring end rests within a spring end receptacle encompassed within the other jaw, and the spring element is biased toward maintaining the jaws in an open position. |
| 14. | The guide of claim 12, wherein a roof bolter guide member has a recess formed therein for receiving a drill rod or bolt and said means for holding the rod guide within the mine roof bolter comprises a projection configured to be received in said recess. |
| 15. | The guide of claim 14, wherein said projection is replaceable to permit adapting said rod guide to operate with guide members of differing configurations. |
| 16. | The rod guide of claim 12, wherein the mine roof bolter includes operating mechanism for shifting said guide members toward each other under power and said jaw cavities are so configured that when forced toward each other toward a tightly closed position they may firmly and frictionally grip the coring rod therebetween, and the operating mechanism is actuatable to permit movement of said jaws away from said tightly closed position whereby the jaw cavities loosely enclose portions of the coring rod allowing guided rotation of the coring drill between said jaws. |
| 17. | A method of obtaining a core sample from a mine roof using a mine roof bolter having a pair of guide members mounted for shifting toward and away from each other to receive and guide a drill rod or bolt of a selected first diameter, comprising the steps of providing a coring rod guide adapter having a pair of opposed jaws having jaw cavities therein which together define a cylindrical coring cavity having a diameter substantially equal to a coring diameter which is greater than the first diameter, and supporting the rod guide adapter within the pair of guide members, inserting a coring rod into the coring rod guide such that the rod guide supports a portion of the coring rod, engaging the coring rod with means for impelling the coring rod into the mine roof, causing the roof bolting apparatus to impel the coring rod into the mine roof, and withdrawing the coring rod with a core sample contained therein from the mine roof thereby obtaining a core sample. |
| 18. | The method of claim 17, wherein the coring rod guide comprises a pair of jaws and means to yieldably bias the jaws toward an open position with respect to each other and which further comprises the step of forcing said jaws toward each other against the yieldable bias force to insert the coring rod guide between the guide members and thereafter releasing the jaws to allow them to open against inwardly facing surfaces of the guide members. |
| 19. | The method of claim 18, wherein each jaw is associated with a guide member, and said jaws and guide members are provided with complementary projections and recesses which upon inserting of the coring guide between the guide members and aligning the projections with the recesses, interact such that the projections extend into the recesses to hold the coring guide within the guide members. |
| 20. | The method of claim 17, wherein the jaws are mounted for shifting toward and away from each other under force, and are disposed in a first position to loosely enclose a coring rod to permit rod rotation for boring. |
| 21. | The method of claim 20, wherein the jaws are shifted to a second position against the core rod to firmly and frictionally grasp the core rod. |
FIELD OF THE INVENTION
This disclosure relates to a novel adapter (i.e., guide or chuck) for use in a mine roof bolting apparatus that permits conversion of the roof bolter into core drilling apparatus. The disclosure also relates to a method of converting the bolting apparatus and obtaining a core sample.
BACKGROUND
Underground mining machinery includes specialized apparatus adapted to carry out the operations required for obtaining the desired materials from the earth while maintaining mine integrity and safety. These include longwall mining systems, continuous mining machines, loader machines, face-haulage vehicles, roof or rock, bolters, and comparable mining vehicles and equipment.
Currently there are about 2,000 underground mines operating in the United States, including about 1,200 to 1,400 coal mines, about 500 to 600 mineral mines, and about 100 stone mines. In all underground mines, roof bolting is an operation that is essential in maintaining the integrity of a horizontal mine, helping to keep the roof of the mine from collapsing after material has been excavated from the mine face. The safety of the miners working in the mine environment thereby is enhanced. After material has been removed from the face of the mine, bolts are inserted and set into the roof of the mine to keep the roof from collapsing onto the workers. In order to improve safety, some mining machines have integrated the roof bolting apparatus into continuous mining machines, thereby reducing the risk of roof collapse. Since roof bolting is one of the most dangerous operations in underground mining, roof bolters that work ahead of the continuous mining machines are being developed. These pre-mining bolters drill into the seam to be mined and insert bolts at this early stage, thereby greatly reducing the risk of roof collapse. These newer roof bolter units may incorporate contemporary robotics technology.
U.S. Pat. No. 4,158,520 discloses a rock bolting apparatus in which a rock drill and a rock bolt setting device are interchangeable on a single elongated guide of a feed beam. When the rock drill is in operative position on the feed beam, the bolt setting device hangs on the side of the feed beam, and vice versa.
U.S. Pat. No. 4,420,277 discloses a mobile integrated apparatus for bolting the roof of an underground mine. The apparatus includes a mobile frame, a boom extending from the frame, and a housing provided at the end of the frame. The housing supports a drilling mechanism including a drill centralizer having a central bore therethrough and a passageway in communication with the central bore, a device for delivering a container of roof bolting anchoring media through the passageway, through the drill centralizer, and into a drilled hole, a device for indexing a roof bolt into alignment with the drilled hole and a spinner for driving the roof bolt into the drilled hole.
U.S. Pat. No. 4,759,888 discloses a means and method related to automatically installing full length grouted bolts as well as tensioned grouted bolts, which ensures proper shredding of the grout package, and proper mixing and curing of the grout. The inventive means further allows control of the depth of holes drilled for rock bolting and automatic freeing of drill steels.
U.S. Pat. No. 4,740,037 discloses a continuous mining machine including several components involved in cutting and conveying mined material, as well as a roof bolter. As a subframe is moved away from a main frame, the bolter is operated simultaneously with cutting to perform roof bolting operations close to the face of the mine.
U.S. Pat. No. 4,702,328 discloses a mine roof-drilling system including a lower surface of a retainer fixed to the drill head with an aperture formed therein to define a bearing surface for utilizing the drill head itself to pull the assemblage of drill steel from a completed bore.
U.S. Pat. No. 4,398,850 discloses a roof bolter and process for resin bolting a mine roof. Using two positions, the bolter drills and inserts resin in one position, and inserts a bolt in a second position. The invention also includes a device designed for attachment to a three-position resin type roof bolter to convert it into a two-position resin type roof bolter.
Much information relating to the strength and stability, or conversely, the weakness and instability, of strata that may overlay a newly-created mine roof, may be gleaned by an examination of the stratified geological structures present above the mine roof. For example, examination of such stratification could provide information to guide mine operators relating to the number of roof bolts required for a particular mine roof, as well as the lengths of roof or rocks bolts that may be required. Currently, such information is not obtained during the roof bolting and development stages.
There is therefore a need for providing a means of readily obtaining core samples from the roof of an advancing mine. There is furthermore a need for minimizing the number of pieces of equipment needed to carry out such coring operations, since the space available in advancing mine development areas is severely limited. Provision of a modular apparatus that could be used for both roof bolting and roof coring operations would be greatly advantageous. The present disclosure recognizes these needs.
SUMMARY OF THE DISCLOSURE
The present disclosure provides a guide, or adapter, for converting a mine roof bolter into an apparatus suitable for guiding a coring rod, or drill, into a mine roof and obtaining a core sample. Information from such core samples can be used to evaluate the roof structure and more accurately determine mine bolt placement.
The guide may include a pair of jaws, each jaw having an adapter end and a pivotable end, with the pivotable end of each jaw being pivotally coupled to the pivotable end of the other jaw, means yieldably biasing the jaws to an open position with respect to each other, and the adapter end of each jaw includes a jaw cavity that faces the jaw cavity included in the adapter end of the other jaw, with each jaw cavity having a cross section that forms an arc of a circle with a central axis, wherein when the jaws are closed to a maximal extent, the jaw cavities form between them at least a major portion of a cylindrical coring cavity in which the central axes of the jaw cavities are disposed substantially on a common cylinder axis, the coring cavity having a cavity cylinder diameter substantially equal to the coring diameter, and adapted to enclose or grasp a coring rod, or drill, therein. In one embodiment, each jaw includes means for holding the rod guide within the mine roof bolter such that, when the coring rod is positioned between the jaws and the jaws are closed such that they enclose or grasp the rod, the roof bolter may engage the coring rod causing it to penetrate the mine roof and obtain a core sample, thereby converting the mine roof bolter into a mine roof coring apparatus.
In a preferred embodiment of the rod guide, the means to bias the jaws to an open position with respect to each other includes at least one spring element having two ends, with one end coupled to one of the jaws and the other end coupled to the other jaw, and operable to yieldably bias the jaws toward maintaining the jaws in a position opened to an extent sufficient to permit a coring rod to be placed between the jaws.
In an additional preferred embodiment, means for fixing the rod guide within the mine roof bolter may be one or more tabs or projections that match a receiving recess in the mine roof bolter.
In another aspect, a method of obtaining a core sample from a mine roof is disclosed. The method includes the steps of providing a coring rod guide adapter having a pair of opposed jaws having jaw cavities therein which together define a cylindrical coring cavity having a diameter substantially equal to a coring diameter, and placing the rod guide within a pair of guide members, inserting a coring rod into the coring rod guide such that the rod guide grasps or encloses the coring rod, engaging the coring rod with means for impelling the coring rod into the mine roof, causing the roof bolting apparatus to impel the coring rod into the mine roof, and withdrawing the coring rod with a core sample contained therein from the mine roof thereby obtaining a core sample.
The present disclousre is mainly directed to obtaining core samples from mine roofs in order to obtain information and data regarding the structure of the overlying strata and to determine bolting strategies to provide a safe work environment. Of course, as those skilled in the art will realize, the rod guides and methods of this disclosure can also be used in other drilling and core sampling applications such as, for example, rib or mine wall drilling, long hole drilling, and the like. In these applications, the rod guide would be used in the same manner as for roof bolting except that the drilling angle of the rock or roof bolter would be modified as appropriate. For purposes of this disclosure, reference to mine roofs, roof bolting, roof coring, and the like is intended to also include these alternative drilling/coring and applications.
BRIEF DESCRIPTION OF THE DRAWINGS
DETAILED DESCRIPTION OF A PREFERRED EMBODIMENT
Referring to
Machine
The guide members shown here as
Referring to guide member
Guide members
Should it be desired to firmly grip, or grasp, a rod, such as for pulling it from a hole or for driving it into a hole, rams
As previously discussed, it may be advantageous to take coring samples of the material strata in the roof of the mine to determine optimal roof bolting conditions. The present disclosure provides an adapter for converting the mine roof bolter as described into apparatus adapted for operating a coring rod, or drill, to obtain core samples using the same primary machine indicated generally at
A core drill adapter, or coring rod guide for converting a mine roof bolter into apparatus adapted for guiding a coring rod (also referred to as a coring barrel assembly) into a mine roof is shown generally in
There are furthermore means provided in the assembly for yieldably biasing the jaws toward a position that is opened, that is in which the outer ends of the jaws are separated from one another by a large gap as in FIG.
The outer, or adapter, end portion of each jaw
Suitable materials of construction for the guide are standard carbon steels or alloy steels which are readily machinable. Composite materials also may be used if highly resistant to impact and wear. Advanced composite fabrics in a laminate can also be used if desired.
The outer sides
The outer ends of sides
To affix the coring rod guide to the roof bolter apparatus, guide members
With guide members
The geometry of the coring rod guide is such that when a coring rod
The coring rod has a cylindrical rod radius which is essentially the same as the cavity cylinder radius R. In general the coring rod radius, and therefore the cavity radius R, may be from about 1.25 to about 2 inches or 3.175 to 5.1 cm (a diameter of 2.5 to 4 inches or 6.35 to 10.15 cm) and preferably from about 1.25 to about 1.5 inches or 3.175 to 3.8 cm (a diameter of about 2.5 to 3 inches or 6.35 to 7.6 cm). In addition, the height of each jaw, in the direction of the cylinder axis, may be from about 1 to about 4 inches or 2.54 to 10.15 cm, and preferably from about 2 to about 3 inches or 5.1 to 7.6 cm. It should be understood, however, that dimensions larger or smaller than these may be used and in some cases may be appropriate.
In operation, a roof bolter apparatus is fitted with a modular chuck or guide suitable for guiding a drilling steel and/or a bolt into a region of the mine roof. This modular chuck or guide is not required to be removed from the bolter apparatus in order to allow affixing the coring rod guide. The coring rod guide, or adapter,
Once in place, the jaws
In this opened configuration, as shown in
With the coring rod loosely held and guided by jaws
After the coring rod has advanced a suitable distance, such as a distance from about 2 feet, up to about 5 feet or 6 feet, for example, the coring rod is withdrawn, using a pulling or retracting force applied by the driving mechanism. To do this the jaws
The coring rod guide provides an adapter unit which may be quickly and easily attached to a roof bolting machine to convert the roof bolter from its normal roof bolt drilling and setting procedure using a smaller diameter rod and bolts, to permit the taking of core samples with a larger diameter hollow cylindrical coring rod. In such operation, the same roof bolting machine may be used in the same general location in which it is already operating for producing roof bolting. Minimal time is required for converting from a roof bolting to a core drilling operation whereby it is convenient for operators to obtain information necessary to provide effective roof bolting.
While a preferred embodiment has been set out herein, it should be apparent to those skilled in the art that variations and modifications are possible without departing from the spirit of the invention.
