| 3273647 | Briggs, Jr. et al. | 166/100 | Combination well testing and treating apparatus | |
| 3969937 | Barrington et al. | Method and apparatus for testing wells | ||
| 4703799 | Jennings, Jr. et al. | Technique for improving gravel pack operations in deviated wellbores | ||
| 4745802 | Purfurst | Formation testing tool and method of obtaining post-test drawdown and pressure readings | ||
| 4860581 | Zimmerman et al. | Down hole tool for determination of formation properties | ||
| 4936139 | Zimmerman et al. | Down hole method for determination of formation properties | ||
| 4994671 | Safinya et al. | Apparatus and method for analyzing the composition of formation fluids | ||
| 5056595 | Desbrandes | Wireline formation test tool with jet perforator for positively establishing fluidic communication with subsurface formation to be tested | ||
| 5166747 | Schroeder et al. | Apparatus and method for analyzing the composition of formation fluids | ||
| 5249461 | Ponder et al. | 73/152.18 | Method for testing perforating and testing an open wellbore | |
| 5303775 | Michaels et al. | Method and apparatus for acquiring and processing subsurface samples of connate fluid | ||
| 5335730 | Cotham, III | 166/374 | Method for wellhead control | |
| 5337822 | Massie et al. | Well fluid sampling tool | ||
| 5377755 | Michaels et al. | Method and apparatus for acquiring and processing subsurface samples of connate fluid | ||
| 5644076 | Proett et al. | Wireline formation tester supercharge correction method | ||
| 5692565 | MacDougall et al. | 166/264 | Apparatus and method for sampling an earth formation through a cased borehole | |
| 5741962 | Birchak et al. | 73/152.16 | Apparatus and method for analyzing a retrieving formation fluid utilizing acoustic measurements | |
| 5890549 | Sprehe | Well drilling system with closed circulation of gas drilling fluid and fire suppression apparatus | ||
| 5934374 | Hrametz et al. | Formation tester with improved sample collection system | ||
| 5939717 | Mullins | Methods and apparatus for determining gas-oil ratio in a geological formation through the use of spectroscopy | ||
| 5956132 | Donzier | Method and apparatus for optically discriminating between the phases of a three-phase fluid | ||
| 6216804 | Aumann et al. | Apparatus for recovering core samples under pressure | ||
| 6328103 | Pahmiyer et al. | Methods and apparatus for downhole completion cleanup | ||
| 6378631 | Aumann et al. | Apparatus for recovering core samples at in situ conditions | ||
| 6467544 | Brown et al. | 166/264 | Sample chamber with dead volume flushing | |
| 6491104 | Wilie et al. | 166/336 | Open-hole test method and apparatus for subterranean wells | |
| 20020134587 | Rester et al. | 175/48 | Method, system and tool for reservoir evaluation and well testing during drilling operations |
| EP0791723 | Apparatus and method for sampling an earth formation through a cased borehole |
Jeffery, Brigitte L.
Ryberg, John
| 1. | A method for obtaining a formation fluid sample from a subsurface formation traversed by a borehole, the method comprising: positioning a formation testing tool in the borehole containing borehole fluid with a pressure less than formation pressure such that a pressure differential exists there between, the formation testing tool including a sample tank having a sample chamber, a buffer chamber, and a movable fluid separator disposed there between; establishing fluid communication between the formation testing tool and the formation; inducing movement of the formation fluid into the formation testing tool by exposing an interior of the formation testing tool to the pressure differential; and capturing a sample of the formation fluid in the sample tank by exposing the sample tank to the pressure differential. |
| 2. | The method of claim 1, wherein the capturing comprises directing the formation fluid to the sample chamber of the sample tank and exposing the buffer chamber of the sample tank to the borehole pressure. |
| 3. | The method of claim 1, wherein the positioning comprises: conveying the formation testing tool in the borehole; and setting the formation testing tool in sealing engagement with a wall of the borehole adjacent the subsurface formation. |
| 4. | The method of claim 3, wherein the setting the formation testing tool comprises engaging a probe assembly with the borehole wall. |
| 5. | The method of claim 4, wherein the establishing fluid communication comprises establishing a fluid channel through the wall of the borehole between the probe assembly and the subsurface formation. |
| 6. | The method of claim 3, wherein the borehole wall comprises casing and cement. |
| 7. | The method of claim 6, wherein the establishing fluid communication comprises drilling a fluid channel between the formation testing tool and the subsurface formation through the casing and cement. |
| 8. | The method of claim 6, wherein the establishing the fluid channel comprises perforating a fluid channel between the formation testing tool and the subsurface formation through the casing and cement. |
| 9. | The method of claim 1, wherein the formation testing tool further comprises a conduit system disposed therein adapted to direct fluid flow through the formation testing tool, and the inducing movement of formation fluid comprises: exposing a first end of the conduit system to the fluid communication with the formation; and exposing a second end of the conduit system to fluid communication with the borehole. |
| 10. | The method of claim 9, wherein the inducing movement of formation fluid further comprises: confirming the borehole pressure is less than the formation pressure at depth; and allowing fluid flow between the first end and the second end of the conduit system. |
| 11. | The method of claim 10, wherein the confirming comprises: measuring the borehole pressure proximal to formation depth; measuring the formation pressure; and comparing the borehole pressure and the formation pressure measurements. |
| 12. | The method of claim 11, wherein confirming further comprises adjusting the borehole pressure such that the pressure differential is within a selected range. |
| 13. | The method of claim 11, wherein the measuring the borehole pressure comprises exposing a pressure sensing device proximal the second end of the conduit system to the fluid communication with the borehole. |
| 14. | The method of claim 11, wherein the measuring the formation pressure comprises exposing a pressure sensing device proximal the first end of the conduit system to the fluid communication with the formation. |
| 15. | The method of claim 1, wherein inducing movement comprises manipulating the borehole pressure to control the pressure differential to within a predetermined range to prevent phase separation of the formation fluid during sampling. |
| 16. | The method of claim 1, wherein inducing movement further comprises: controlling a pressure drop experienced by the formation fluid by manipulating at least one of a flow adjustment mechanisms and a pressure increasing device disposed proximal an earth surface to adjust the pressure of the borehole fluid. |
| 17. | The method of claim 16, wherein borehole pressure is adjusted to substantially equal formation pressure and the flow rate of formation fluid into the formation tool is adjusted from the surface by selectively adjusting the borehole pressure. |
| 18. | The method of claim 16, wherein borehole pressure is adjusted to substantially equal formation pressure and the flow rate of formation fluid into the formation tool is adjusted from the surface by selectively adjusting the flowrate from the borehole at surface via a metering valve. |
| 19. | The method of claim 16, wherein the flow adjustment mechanism comprises a valve. |
| 20. | The method of claim 16, wherein the pressure increasing device comprises a pump. |
| 21. | The method of claim 16, wherein the borehole pressure is adjusted to a selected pressure so that the pressure drop experienced by the formation fluid is as large as possible without crossing at least one selected from the bubble point pressure and the asphaltene onset pressure to maintain the formation fluid in single phase as it moves into the formation testing tool. |
| 22. | The method of claim 1, wherein prior to the capturing, formation fluid is analyzed for contaminates as it flows into the formation testing tool and is directed to the borehole until the formation fluid is determined to contain an acceptable amount of contaminates therein. |
| 23. | The method of claim 1, wherein the directing the formation fluid to the sample tank comprises: opening the sample chamber of the sample tank; and closing an exit path in the formation testing tool to the borehole. |
| 24. | The method of claim 1, wherein the capturing further comprises accepting fluid flow into the sample chamber of the sample tank until said sample tank is substantially filled with formation fluid. |
| 25. | The method of claim 24, wherein the capturing further comprises accepting fluid flow into the sample chamber of the sample tank until the pressure in the sample tank increases to a pressure above the borehole pressure. |
| 26. | The method of claim 1, wherein the capturing further comprises monitoring and controlling the pressure differential between the formation pressure and the borehole pressure to within a predetermined range to prevent phase separation of the formation fluid during sampling. |
| 27. | The method of claim 1, wherein the capturing further comprises: sealing the formation fluid in the sample chamber of the sample tank; increasing the borehole pressure by manipulating the at least one pressure increasing device; allowing the pressure of the formation fluid in the sample tank to increase to a pressure above the formation pressure; and sealing in the buffer chamber of the sample tank to retain the formation fluid sample at the increased pressure. |
| 28. | The method of claim 1, wherein the moveable fluid separator comprises a free floating piston. |
| 29. | A method for performing a pretest, comprising: positioning a formation testing tool in a borehole having borehole fluid therein with hydrostatic pressure less than formation pressure such that a pressure differential exists there between, the formation testing tool including a variable volume sample tank having a sample chamber, a buffer chamber, and a movable fluid separator disposed there between; establishing fluid communication between the formation testing tool and the formation; inducing movement of formation fluid from the formation into the formation testing tool by exposing an interior of the formation tool to the pressure differential; drawing a volume of the formation fluid in the sample tank by directing the formation fluid to the sample chamber of the sample tank and exposing the buffer chamber of the sample tank to the borehole pressure, the pressure differential between the borehole and the formation pressure resulting in a drawdown of formation fluid from the formation into the sample tank; and holding the volume of the sampling chamber constant to allow pressure in the sampling chamber to build up to a pressure proximal to the formation pressure. |
| 30. | The method of claim 29, wherein the casing and cement are disposed in the wellbore, and the establishing fluid communication comprises establishing a fluid channel between the formation testing tool and the subsurface formation through the casing and cement. |
| 31. | The method of claim 29, wherein the formation testing tool further comprises a conduit system disposed therein to direct fluid flow therethrough, and the inducing movement of formation fluid comprises: exposing a first end of the conduit system to the fluid communication with the formation; exposing a second end of the conduit system to fluid communication with the borehole; confirming the borehole pressure is less than the formation pressure at depth; and allowing fluid flow between the first end and the second end of the conduit system. |
| 32. | The method of claim 29, wherein the inducing movement further comprises controlling a pressure drop experienced by the formation fluid by manipulating at least one of a flow adjustment mechanism and a pressure increasing device disposed proximal an earth surface to adjust the pressure of the borehole fluid. |
| 33. | The method of claim 32, wherein the borehole pressure is adjusted to a selected pressure so that the pressure drop experienced by the formation fluid is as large as possible without crossing at least one selected from the bubble point pressure and the asphaltene onset pressure to maintain the formation fluid in single phase as it moves into the formation testing tool. |
| 34. | The method of claim 29, wherein prior to the capturing, formation fluid is analyzed for contaminates as it flows into the formation testing tool and is directed to the borehole until the formation fluid is determined to contain less than an acceptable amount of contaminates therein. |
| 35. | The method of claim 29, wherein the capturing further comprises monitoring and controlling the pressure differential between the formation pressure and the borehole pressure to within a predetermined range to prevent phase separation of the formation fluid during sampling. |
| 36. | The method of claim 29, wherein inducing movement comprises manipulating the borehole pressure to control the pressure differential between the formation pressure and the borehole pressure to within a predetermined range to prevent phase separation of the formation fluid during sampling. |
| 37. | The method of claim 29, wherein inducing formation fluid flow comprises: regulating the pressure drop experienced by the formation fluid by manipulating the pressure of the borehole fluid using wellhead equipment at earth surface; transferring formation fluid from the formation into a sample tank by controlling the pressure differential between the formation pressure and the borehole pressure to within a predetermined range to prevent phase separation of the formation fluid during sampling. |
| 38. | The method of claim 29, wherein the inducing movement further comprises controlling a pressure drop experienced by the formation fluid by manipulating at least one of a flow adjustment mechanism and a pressure increasing device disposed proximal an earth surface to adjust the flow rate of the borehole fluid. |
| 39. | A sampling system for obtaining a formation fluid sample from a subsurface formation traversed by a borehole, the system comprising: formation testing tool adapted for placement in the borehole and including: a probe assembly adapted to establish fluid communication between the formation testing tool and the subsurface formation; at least one sample tank having a sample chamber adapted to accept formation fluid therein, a buffer chamber in fluid communication with the borehole, and a fluid separator disposed there between to maintain separation of fluid in the sample chamber and the buffer chamber of the sample tank; a conduit system adapted to direct fluid flow through the formation testing tool, the conduit system having a first end in fluid communication with the probe assembly, a second end in fluid communication with the borehole, and a third end in fluid communication with the sample chamber of the sample tank; and a wellhead disposed about the borehole proximal the surface and adapted to seal borehole fluid therein such that the borehole fluid is maintained at a desired pressure. |
| 40. | The sampling system of claim 39, wherein the wellhead comprises at least one pressure increasing device disposed in fluid communication with the borehole and adapted to enable selective increase of borehole fluid pressure in the borehole. |
| 41. | The sampling system of claim 40, wherein the wellhead farther comprises at least one flow adjustment device adapted to enable adjustment of borehole fluid flow out of the borehole. |
| 42. | The sampling system of claim 41, wherein the at least one flow adjustment device comprises a metering valve adapted to enable selective removal of borehole fluid from the borehole to decrease a hydrostatic pressure therein. |
| 43. | The sampling system of claim 42, wherein the wellhead equipment enables selective control to within a predetermined range to prevent phase separation of formation fluid during the sampling. |
| 44. | The sampling system of claim 41, further comprising a controller operationally coupled to the at least one pressure increasing device and the at least one flow adjustment device and adapted to automatically control fluid flow in and out of the borehole based on differential pressure measured downhole between the formation pressure and the borehole pressure during sampling. |
| 45. | The sampling system of claim 40, wherein the at least one pressure increasing device comprises a pump adapted to pump borehole fluid into the borehole to increase a hydrostatic pressure therein. |
| 46. | The sampling system of claim 39, wherein the internal conduit system comprises: a first path between the probe assembly and the borehole to enable fluid communication between the probe and the borehole; and a second path between the probe and the sample tank to enable fluid communication between the probe and the sample tank. |
| 47. | The sampling system of claim 39, wherein the internal conduit system further comprises at least one flow restriction device disposed in the first path to enable selective fluid communication therethrough. |
| 48. | The sampling system of claim 39, wherein the internal conduit system further comprises at least one flow restriction device disposed in the second path to enable selective fluid communication therethrough. |
| 49. | The sampling system of claim 39, wherein a pressure sensing device is disposed in the conduit system proximal the first end to enable a monitoring of formation pressure. |
| 50. | The sampling system of claim 39, wherein a pressure sensing device is disposed proximal the first end of the conduit system between the probe and at least one flow restriction device to enable selective isolation and measurement of formation pressure. |
| 51. | The sampling system of claim 39, wherein the second end of the conduit system is coupled to an exit port in the formation testing tool leading to the borehole and a flow restriction device is disposed in the conduit system proximal the exit port to enable selective fluid communication between the conduit system and the borehole. |
| 52. | The sampling system of claim 39, wherein a pressure sensing device is disposed proximal the second end of the conduit system to enable a monitoring of borehole pressure. |
| 53. | The sampling system of claim 39, wherein a pressure sensing device is disposed proximal the second end of the conduit system between at least one flow restriction device and a port to the borehole to enable selective isolation and measurement of borehole pressure. |
| 54. | The sampling system of claim 39, wherein the third end of the conduit system is coupled to an opening in the at least one sample tank and a valve is disposed in the conduit proximal the opening to enable selective fluid communication between the conduit system and the at least one sample tank. |
| 55. | The sampling system of claim 39, wherein a pressure sensing device is disposed proximal the sample tank and adapted to enable a monitoring of pressure in the sample tank. |
| 56. | The sampling system of claim 39, wherein the movable fluid separator comprises a free floating piston. |
| 57. | The sampling system of claim 39, wherein the wellhead equipment is arranged to enable surface manipulation of borehole pressure for selectively control of a pressure differential between formation pressure and the borehole pressure during sampling. |
BACKGROUND OF INVENTION
The invention relates generally to formation fluid sampling. More particularly, the invention relates to a method and an apparatus for obtaining a fluid sample from a subsurface formation traversed by a borehole while controlling the flow rate and/or pressure.
Fluid samples from subsurface formations are typically collected from a reservoir for analysis at the surface, downhole or in specialized laboratories. Information obtained from analyzing formation fluid samples often plays a vital role in the planning and development of hydrocarbon reservoirs and in the assessment of a reservoir's capacity and performance.
In a typical sampling operation, the formation testing tool
As shown in
Contact between the probe
Once the formation testing tool
Other prior art formation testing tools and sampling methods have been developed as described in detail in U.S. Pat. Nos. 4,860,581; 4,936,139 (both assigned to Schlumberger); U.S. Pat. No. 5,303,775 (assigned to Western Atlas); and U.S. Pat. No. 5,934,374 (assigned to Halliburton). The formation sampling methods and tools in these cases disclose formation sampling operations carried out by flowing fluid into the formation testing tool with a downhole pump that creates a desired pressure differential. U.S. Pat. No. 5,377,755, assigned to Western Atlas International is another example of a formation testing tool used for sampling. This patent describes a formation testing tool including a bi-directional pump adapted to control the pressure differential in sample tanks. Valves are disposed in flow lines between the pump and the sample tanks to allow for the selective communication of fluid therebetween.
The prior art downhole testers and sampling techniques utilize pumps to collect samples and maintain the samples in “single phase.” In single phase sampling operations, the pressure drop experienced by the formation fluid must be minimized to avoid drawing the formation fluid sample at a pressure below its bubble point pressure or asphaltene precipitation point. This is achieved in prior art formation testing tools by providing flow control during sampling. The flow control is largely dependent on the operation of one or more downhole pumps. As formation fluid is drawn out of the formation, the pressure drop experienced by the formation fluid and the rate of flow are regulated by the speed of the pump.
In a sampling operation, the initial drawdown of formation fluid from the formation is often contaminated by mudcake, filtrate, or debris. Pumps are used to remove a sufficient amount of formation fluid before collecting a formation fluid sample to purge these contaminates from the fluid stream. This initial formation fluid removal operation is referred to as the clean-up phase. When a sampling operation includes a clean-up phase, flow control is provided downhole by initially running a downhole pump as fast as possible to reduce the clean-up period and then lowering the downhole pump speed to maintain the formation fluid sample in a single phase during collection or downhole analysis of the sample. If the speed required by the downhole pump is below a certain operating threshold, the pump motor may stall causing the pump to fail. Therefore, the operating range of the downhole pump must be optimally designed or selected prior to a sampling operation. If failure of the downhole pump occurs during an operation, either another pump is required or the tool must be pulled to the surface and the existing pump fixed or replaced before a single phase sample may be acquired.
To minimize or avoid problems associated with the use of downhole pumps during sampling operations, a method is desired which allows for a formation fluid sample to be obtained and that allows for control of the flow rate and/or pressure disturbance experienced by the formation fluid during sampling. A method is also desired which permits sampling in a wellbore which does not require the use of a downhole pump. It is further desired that such a method may provide a technique for obtaining single phase samples.
SUMMARY OF INVENTION
In one aspect, the present invention relates to a method for sampling a subsurface formation traversed by a borehole. In one embodiment, the method comprises positioning a formation testing tool in a borehole having borehole fluid therein with a pressure less than formation pressure such that a pressure differential exists between the formation and the borehole. The formation testing tool includes a sample chamber having a first side, a second side and a movable fluid separator disposed there between. The method further includes establishing fluid communication between the formation testing tool and the formation and inducing fluid flow from the formation to the formation testing tool by exposing an interior of the formation testing tool to the pressure differential. The method also includes capturing a sample of the formation fluid in a sample tank associated with the formation testing tool by exposing the sample tank to the pressure differential.
In another aspect, the present invention relates to a method for performing a controlled pretest on a subsurface formation traversed by a borehole. In one embodiment, the method comprises positioning a formation testing tool in a borehole having borehole fluid therein with a pressure less than formation pressure such that a pressure differential exists between the borehole and the formation. The formation testing tool includes a variable volume sample tank having a sample chamber, a buffer chamber, and a moveable fluid separator between the sample chamber and the buffer chamber. The method further comprises establishing fluid communication between the formation testing tool and the formation, and inducing fluid flow from the formation into the formation testing tool by exposing an interior of the formation testing tool to the pressure differential. The method also includes drawing a volume of formation fluid in the sample tank by directing the formation fluid to the sample chamber of the sample tank and exposing the buffer chamber of the sample tank to the borehole pressure. The method further includes holding the volume on the sample chamber of the sample tank constant to allow pressure in the sample tank to build-up to a pressure proximal the formation pressure.
In another aspect, the present invention relates to a system for pressure controlled downhole sampling a subsurface formation traversed by a borehole. In one embodiment, the system comprises a formation testing tool adapted for placement in the borehole and a wellhead. The wellhead is disposed about the borehole proximal the surface and is adapted to seal borehole fluid therein such that the borehole fluid is maintained at a desired pressure. The formation testing tool includes a probe assembly, a conduit system, and at least one sample tank. The probe assembly is adapted to establish fluid communication between the formation testing tool and the subsurface formation. At least one sample tank includes a sample chamber adapted to accept formation fluid therein, a buffer chamber in fluid communication with the borehole, and a moveable fluid separator disposed between the sample chamber and the buffer chamber to maintain a separation of fluid there between. The conduit system includes a first end in fluid communication with the probe assembly, a second end in fluid communication with the borehole, and a third end in fluid communication with the sample chamber of the sample tank. The wellhead includes a sealing apparatus disposed about the borehole and adapted to seal borehole fluid therein, at least one pressure increasing device disposed in fluid communication with the borehole and adapted to enable selective increase of pressure in the borehole, and at least one flow adjustment device adapted to enable adjustment of the flow of borehole fluid out of the borehole.
Advantages of one or more embodiments of the invention may include the ability to accurately control the pressure drop experienced by the formation fluid during sampling by manipulating surface pressure applied to the borehole at the surface. Advantageously, by controlling the pressure and/or flow rate of borehole fluid at the surface a single phase formation fluid sample may be obtained.
Other aspects and advantages of the invention will be apparent from the following description and the appended claims.
BRIEF DESCRIPTION OF DRAWINGS
DETAILED DESCRIPTION
The present invention provides a method and apparatus for sampling subsurface formations traversed by a borehole by controlling sampling pressures. In preferred embodiments, the method, advantageously, allows for manipulation of the borehole pressure after the formation pressure has been determined, which allows for control of the drawdown pressure and flow rate of formation fluid from the formation to the formation testing tool. In other embodiments, the method and apparatus may, advantageously, be used to obtain a single phase formation fluid sample from cased or openhole boreholes and/or provide for sampling without requiring a pump.
Exemplary embodiments of the present invention will now be described with reference to the accompanying figures.
The wellhead equipment
The wellhead equipment
In addition to sealing apparatus
In the formation testing tool
As shown in
In
In
In
At least one valve
The sample tank
The moveable fluid separator
In the example shown in
Referring to
As shown in
A clean-up operation may be carried out prior to capturing a sample in at least one sample tank
Alternatively, as shown in
As shown in
While FIGS.
The difference between the formation pressure and the borehole pressure results in the flow of formation fluid into the sample tank
Formation fluid may continue to flow through the conduit system
Referring to
Those skilled in the art will appreciate that embodiments of the present invention may be carried out under manual control or automatic control from the surface. For example, a pressure increasing device
The wellhead equipment, advantageously, allows for manipulation, regulation, and/or control of pressure in the borehole at the depth of the sampling operation. In other embodiments, wellhead equipment may include additional equipment known in the art for controlling and adjusting borehole pressure during testing or sampling operations. The additional equipment required for specific embodiments of the invention may be determined by one of ordinary skill in the art without undue research or experimentation.
Those skilled in the art will appreciate that existing formation testing tools may be modified and used in accordance with an embodiment of the invention based on the above description. The aforementioned modifications can be determined by one of ordinary skill in the art without undue research or experimentation.
While embodiments of the invention may be carried out using any formation testing tool known in the art, preferred formation testing tools and techniques may include such sampling tools as those disclosed in U.S. Pat. No. 5,692,565 to MacDougall, U.S. Pat. No. 4,860,581 to Zimmerman and/or U.S. Pat. No. 4,929,139 to Zimmerman, all of which are assigned to Schlumberger Technology Corporation, the assignee of the present invention.
In another aspect, the present invention provides a method for sampling a subsurface formation without requiring a downhole pump. An exemplary embodiment in accordance with this aspect of the invention is illustrated in FIG.
In the method of
As shown in
Once the formation testing tool is positioned in the borehole (
Referring to
As shown in
As shown in
After fluid flow is induced, the formation fluid is captured in at least one sample tank. As shown in
Flow is accepted into the sample chamber of the sample tank until a moveable fluid separator comes to rest
Formation fluid is allowed to enter into the sample chamber of the sample tank until the pressure in the sample tank increases to a pressure proximal to formation pressure
In some cases, overpressurizing a formation fluid sample may be desired to ensure that the captured sample is maintained in the single phase upon cooling when it is retrieved at the surface. In these cases, after closing the formation fluid in the sample chamber of the sample tank
In another aspect, the present invention may also provide a method for performing a controlled formation test, such as a pretest, without requiring a downhole pump to control the drawdown rate of the formation fluid during the formation test. Embodiments in accordance with this aspect of the invention will be apparent to those of ordinary skill in the art in view of the above description.
The method may also comprise positioning a formation testing tool in a borehole having borehole fluid therein with a pressure less than the formation pressure such that a pressure differential exists there between. The formation testing tool includes at least one sample tank having two variable volumes therein on a sample chamber and a buffer chamber of the sample tank. The sample tank includes a moveable fluid separator disposed between the volumes. The movement of the moveable fluid separator results in a change in the volume on the sample chamber and the buffer chamber of the sample tank.
The method may further comprise establishing fluid communication between the formation testing tool and the formation and inducing movement of formation fluid from the formation into the formation testing tool by exposing an interior of the formation testing tool to the pressure differential. The method may also comprise drawing down a volume of formation fluid into the sample chamber of the sample tank by directing the formation fluid to the sample chamber and exposing the buffer chamber of the sample tank to the lower borehole pressure. The pressure differential across the moveable fluid separator in the sample tank, advantageously, results in the drawdown of formation fluid into the sample tank. The method may further comprise holding the volume on the sample chamber of the sample tank constant and allowing the pressure in the sample tank to build up to a pressure proximal the formation pressure.
In accordance with one or more embodiments of the invention, the borehole may be an open borehole that includes a mudcake build-up along the borehole wall to reduce the likelihood of the formation fluid flowing directly from the formation into the borehole during the sampling operation. In a preferred embodiment, the borehole may comprise casing and cement along the borehole wall to reduce or eliminate the likelihood of the formation producing fluid into the underbalanced borehole during the sampling operation. In one or more embodiments, the well may be shut-in at the surface after the formation testing tool is run into the borehole, and the surface pressure applied to the borehole fluid may be reduced to zero using wellhead equipment to ensure that the initial borehole pressure at the desired depth is lower than the pressure of the formation being sampled.
The borehole pressure may also be monitored and adjusted at any desired time during a sampling or testing operation. The borehole pressure may be monitored and adjusted during the initial inducement of flow into the formation testing tool, during a clean-up operation, and/or during the sample capturing operation. The flow (or pressure) may be monitored and adjusted to remain within a selected range so that a desired drawdown of formation fluid can be achieved. For example, based on monitored formation pressure measurements, a desired borehole pressure may be determined. Additionally, the surface pressure applied to the borehole fluid may be adjusted to produce the desired borehole pressure at the desired depth. Preferably, the borehole pressure is monitored and selectively adjusted to maintain a selected pressure differential that results in a formation fluid pressure drop that is as large as possible without crossing the bubble point pressure or the asphaltene onset pressure. By monitoring and controlling the pressure differential between the formation pressure and the borehole pressure to within a predetermined range, a formation fluid sample obtained in a single phase as it is collected by the formation testing tool.
The borehole fluid may also be selected to have a density that results in a desired hydrostatic pressure in the borehole that is less than the expected or known formation pressure at the desired depth. Examples of fluids that may be used to create an underbalanced pressure situation in a borehole include lighter density fluids, such as diesel based, water based, or oil based fluids. However, those skilled in the art will appreciate that any other type of fluid that results in an underbalanced pressure situation in the borehole may be used as the borehole fluid without departing from the spirit of the invention.
The fluid channel may also be established by penetrating, drilling, or perforating a tunnel between the formation testing tool and the subsurface formation. One example of a method known in the art that may be used to establish fluid communication between a formation testing tool and a subsurface formation in a cased borehole is described in detail in U.S. Pat. No. 5,692,565 to MacDougall et al., assigned to the assignee of the present invention. Those skilled in the art will appreciate that any method known in the art for establishing fluid communication between a formation testing tool and a subsurface formation may be adapted and used for other embodiments without departing from the spirit of the invention.
The moveable fluid separator in the sample tank may also be an expandable separator which separates a volume of fluid on the sample chamber of the sample tank from a volume of fluid on the buffer chamber of the sample tank. The moveable fluid separator between the sample chamber and the buffer chamber of the sample tank preferably maintains the separation of formation fluid entering the sample tank from the borehole fluid on the backside of the moveable fluid separator while allowing the pressure differential between the formation and the borehole to result in a drawdown of formation fluid into the sample tank.
A clean-up operation may also be performed prior to the capturing of a sample in the formation testing tool. The clean-up operation may comprise passing formation fluid from the formation testing tool to the borehole while analyzing the formation fluid for contaminates until the formation fluid is determined to be substantially free of contaminants (i.e., is detected to contain less than or equal to a selected amount of contaminates). The formation fluid may be analyzed using any method known in the art, including resistivity and optical analyzing methods.
The devices and methods described above may provide several advantages. For example, one or more embodiments may provide a method that advantageously provides the ability to manipulate borehole pressure after the actual formation pressure has been measured. This may allow for accurate control of the pressure drop experienced by the formation fluid during a sampling operation while eliminating concerns about downhole pump failure problems. In one ore more embodiments, by manipulating the borehole pressure from the surface, the drawdown pressure, and/or the flow rate of the formation fluid can be easily controlled and adjusted and conversion between an underbalanced and an overbalanced pressure situation can be easily achieved. In one or more embodiments, because the sampling operation is a stationary operation, it may be easy to establish a static seal on the work string using wellhead pressure gear.
Other advantages may include that establishing fluid communication between the formation testing tool and the subsurface formation can be done in an entirely underbalanced pressure situation, thereby, minimizing damage to the formation during this operation. In one or more embodiments, the borehole pressure may advantageously be adjusted to substantially equal the formation pressure, and then the drawdown rate of the formation fluid may be accurately adjusted from the surface to obtain a formation fluid sample in a single phase with a minimal pressure drop across the formation fluid as it is captured. Advantageously, techniques in accordance with the invention may be used to perform controlled pretests using large volume chambers.
Those skilled in the art will appreciate that although various techniques have been shown herein as used in a cased borehole environment the invention is not limited to cased boreholes. Rather, embodiments of the invention may be used for any type of borehole including openhole, cased, or lined boreholes, without departing from the spirit of the invention. For example, in an alternative embodiment, a method or apparatus in accordance with the invention may be used in an openhole well having a specialized mudcake disposed on the wellbore walls to reduce the possibility of the formation fluid producing into the wellbore during the underbalanced sampling operation.
While the invention has been described with respect to a limited number of embodiments, those skilled in the art, having benefit of this disclosure, will appreciate that other embodiments can be devised which do not depart from the scope of the invention as disclosed herein. For example, embodiments of the invention may be easily adapted and used to perform specific formation sampling or testing operations without departing from the spirit of the invention. Accordingly, the scope of the invention should be limited only by the attached claims.
