The invention relates to novel acid dyes, a process for their preparation and their use for dyeing organic substrates.

Acid dyes are known. However, there is still a need for acid dyes with improved properties.

The invention provides compounds of the general formula (I)

E signifies NH ₂ or OH R ⁰ signifies a substituted Ci to C ₄ alkyl group or an unsubstituted Ci to C ₄ alkyl group,

R ¹ signifies H, a substituted Ci to C ₄ alkyl group or an unsubstituted Ci to C ₄ alkyl group, a sulpho group, -CO-NH ₂ , -CO-NH-(Ci to C ₄ alkyl) or CN, R ² signifies H, a substituted C ₁ to C ₄ alkyl group or an unsubstituted Ci to C ₄ alkyl group, R ³ signifies H, a sulpho group, a substituted Ci to C ₄ alkyl group or an unsubstituted Ci to C ₄ alkyl group, a substituted Ci to C ₄ alkoxy group or an unsubstituted Ci to C ₄ alkoxy group,

R ^A signifies H, a substituted Ci to C ₄ alkyl group or an unsubstituted Ci to C ₄ alkyl group, a substituted Ci to C ₄ alkoxy group or an unsubstituted C ₁ to C ₄ alkoxy group,

B a group with the formula -SO ₂ -, -NH-CO-NH-, -CR ⁵ R ⁶ -, wherein R ⁵ signifies H, substituted C ₁ to Cg alkyl group or an unsubstituted C ₁ to Cg alkyl group, R ⁶ signifies H, a substituted Ci to C ₉ alkyl group or an un substituted Ci to Cg alkyl group, an unsubstituted aryl group or a substituted aryl group or R ⁵ and R ⁶ form together a five or six membered cyclo aliphatic ring, wherein the five or six membered rings are substituted by a Ci to C ₄ alkyl group or the five or six membered rings are not further substituted.

By preference, the sum of carbon atoms of R ⁵ and R ⁶ together is at least 4 carbon atoms, more preferred R ⁵ and R ⁶ have together at least 5 carbon atoms. Even more preferred, the sum of carbon atoms of R ⁵ and R ⁶ together is 5 or 6 or 7 or 8 or 9 carbon atoms.

The preferred compounds of formula (I) bear at least one anionic substituent, preferably 1 or 2 or 3 anionic substituents, of which 2 anionic substituents are very particularly preferred.

The at least one anionic substituent in the compounds of formula (I) are located by preference in one of the substituents R ¹ and/or R ³ , more preferred, the at least one anionic substituent is located in one of the substituents R ² . Located by preference in one of the substituents may also mean that this substituent is the anionic group.

Preferred anionic substituents are carboxyl and/or sulpho groups, and sulpho groups are particularly preferred.

The preferred substituents of the substituted Ci to C ₄ alkyl groups are selected from the following substituents -OH, -0(C ₁ to C ₄ - Alkyl), -SO ₃ H, -COOH,

-NH(Ci to C ₄ - Alkyl). The more preferred substituents of the substituted C ₁ to C ₄ alkyl groups are selected from the following substituents -OH, -O(Ci to C ₄ - Alkyl), -SO ₃ H, -COOH, -NH(C ₁ to C ₄ - Alkyl). The alkyl groups groups are branched or linear. The most preferred alkyl groups are methyl, ethyl, propyl, iso-proply, butyl, iso-butyl (2-Methylpropyl), pentyl, iso-pentyl (3-Methyl butyl, hexyl, heptyl, octyl, or nonyl The preferred substituents of the substituted Ci to C ₄ alkoxy group are selected from the following substituents -OH, -O(Ci to C ₄ - Alkyl), -SO ₃ H, -COOH, -NH(Ci to C ₄ - Alkyl). The alkoxy groups are branched or linear.

Preferred substituents of the substituted aryl groups are selected from the following substituents -OH, -O(Ci to C ₄ - Alkyl), -SO ₃ H, substituted Ci to C ₄ alkyl groups, unsubstituted alkyl groups, a substituted Ci to C ₄ alkoxy group and an unsubstituted Ci to C ₄ alkoxy group.

In the preferred embodiment E signifies -NH ₂ .

In preferred compounds of the general formula (I)

E signifies NH ₂ or OH R ⁰ signifies an unsubstituted Ci to C ₂ alkyl group,

R ¹ signifies a substituted Ci to C ₂ alkyl group or an unsubstituted Ci to C ₂ alkyl group, a sulpho group, -CO-NH ₂ , -CO-NH-(Ci to C ₂ alkyl) or CN, R ² signifies a substituted Ci to C ₃ alkyl group or an unsubstituted Ci to C ₃ alkyl group, R ³ signifies H, a sulpho group, an unsubstituted Ci to C ₂ alkyl group, a an unsubstituted Ci to C ₂ alkoxy group, R ⁴ signifies H, an unsubstituted Ci to C ₂ alkyl group, a an unsubstituted Ci to

C ₂ alkoxy group,

B a group with the formula -SO ₂ -, -CR ⁵ R ⁶ -, wherein R ⁵ signifies H, substituted Ci to Cg alkyl group or an unsubstituted Ci to Cg alky! group,

R ⁶ signifies a substituted C ₁ to Cg alkyl group or an unsubstituted Ci to Cg alkyl group, an unsubstituted aryl group or a substituted aryl group or R ⁵ and R ⁶ form together a five or six membered cyclo aliphatic ring, wherein the five or six membered rings are substituted by a C ₁ to C ₄ alkyl group or the five or six membered rings are not further substituted.

In even more preferred compounds of the general formula (I) E signifies NH ₂ or OH

R ⁰ signifies a methyl group,

R ¹ signifies -CH ₂ -SO ₃ H, -CONH ₂ or -CN, R ² signifies a ethyl group, -CH ₂ -CH ₂ -CH ₂ -NH-CH ₃₁ -CH ₂ -CH ₂ -COOH, or -CH ₂ -CH ₂ -CH ₂ -O-CH ₂ -CH ₂ -CH ₂ -CH ₃

R ³ signifies H, methyl, methoxy or a sulpho group

R ⁴ signifies H, methyl or a methoxy group

B a group with the formula -SO ₂ - or -CR ⁵ R ⁶ -, wherein R ⁵ signifies H, methyl or a ethyl group,

R ⁶ signifies an unsubstituted Ci to C ₄ alkyl group, a un substituted aryl group or a substituted aryl group or R ⁵ and R ⁶ form together a six membered cyclo aliphatic ring, wherein the six membered rings are not further substituted.

In the most preferred compounds of the general formula (I)

E signifies NH ₂ or OH

R ⁰ signifies a methyl group,

R ¹ signifies -CH ₂ -SO ₃ H, -CONH ₂ or -CN preferably a -CH ₂ -SO ₃ H group, R ² signifies a ethyl group, -CH ₂ -CH ₂ -CH ₂ -NH-CH ₃ , -CH ₂ -CH ₂ -COOH, or -CH ₂ -CH ₂ -CH ₂ -O-CH ₂ -CH ₂ -CH ₂ -CH ₃ , preferably a ethyl group,

R ³ signifies H, methyl, methoxy or a sulpho group, preferably H, methyl,

R ⁴ signifies H, methyl or a methoxy group preferably H,

B a group with the formula -SO ₂ - or -CR ⁵ R ⁶ -, wherein R ⁵ signifies H,

R ⁶ signifies a unsubstituted aryl group or a substituted aryl group, preferably a unsubstituted aryl group wherein the aryl group is phenyl group.

The invention also provides a process for preparing compounds of the formula (I). The present invention's compounds of the formula (I) can be prepared under conventional conditions in conventional processes. In these processes, both the amine functions or the amine function of compounds of the formula (II)

which are known from the literature are conventionally diazotized and coupled onto totally one equivalents of a compound of the formula (III)

where the substituents are each as defined above.

In these processes, the particular compound of formula (II) is cooled to 0 - 10 ⁰ C or preferably to 0 - 5 °C and diazotized by adding nitrosylsulphuric acid or sodium nitrite. Afterwards, the diazotized or bis-diazotized diamine is allowed to react with the compound (III), preferably in aqueous solution.

The dyes of the formula (I) can be isolated from the reaction medium by conventional processes, for example by salting out with an alkali metai salt, filtering and drying, if appropriate under reduced pressure and at elevated temperature.

Depending on the reaction and/or isolation conditions, the dyes of the formula (I) can be obtained as free acid, as salt or as mixed salt which contains for example one or more cations selected from alkali metal ions, for example the sodium ion, or an ammonium ion or alkylammonium cation, for example mono-, di- or trimethyl- or -ethylammonium cations. The dye can be converted by conventional techniques from the free acid into a salt or into a mixed salt or vice versa or from one salt form into another. If desired, the dyes can be further purified by diafiltration, in which case unwanted salts and synthesis by-products are separated from the crude anionic dye.

The removal of unwanted salts and synthesis by-products and partial removal of water from the crude dye solution is carried out by means of a semipermeable membrane by applying a pressure whereby the dye is obtained without the unwanted salts and synthesis by-products as a solution and if necessary as a solid body in a conventional manner.

The dyes of the formula (I) and their salts are particularly suitable for dyeing or printing fibrous material consisting of natural or synthetic polyamides in yellow to greenish yellow shades. The dyes of the formula (I) and their salts are suitable for producing InkJet printing inks and for using these InkJet printing inks to print fibrous material which consists of natural or synthetic polyamides or cellulose (paper for example).

The invention accordingly provides from another aspect for the use of the dyes of the formula (I), their salts and mixtures for dyeing and/or printing fibrous materials consisting of natural or synthetic polyamides. A further aspect is the production of InkJet printing inks and their use for printing fibrous materials consisting of natural or synthetic polyamides.

Dyeing is carried out as per known processes, see for example the dyeing processes described in Ullmanns Encyklopadie der technischen Chemie, 4th Edition, 1982, Volume 22, pages 658 - 673 or in the book by M. Peter and H. K. Rouette, Grundlagen der Textilveredlung, 13th Edition, 1989, pages 535 - 556 and 566 - 574. Preference is given to dyeing in the exhaust process at a temperature of 30 to 140 °C, more preferably 80 to 120 ⁰ C and most preferably at a temperature of 80 to 100 ⁰ C, and at a liquor ratio in the range from 3:1 to 40:1. The substrate to be dyed can be present in the form of yarn, woven fabric, loop- formingly knitted fabric or carpet for example. Fully fashioned dyeings are even permanently possible on delicate substrates, examples being lambswool, cashmere, alpaca and mohair. The dyes of the invention are particularly useful for dyeing fine-denier fibres (microfibres).

The dyes according to the present invention and their salts are highly compatible with known acid dyes. Accordingly, the dyes of the formula (I), their salts or mixtures can be used alone in a dyeing or printing process or else as a component in a combination shade dyeing or printing composition together with other acid dyes of the same class, i.e. with acid dyes possessing comparable dyeing properties, such as for example fastness properties and exhaustion rates from the dyebath onto the substrate. The dyes of the present invention can be used in particular together with certain other dyes having suitable chromophores. The ratio in which the dyes are present in a combination shade dyeing or printing composition is dictated by the hue to be obtained.

The novel dyes of the formula (I), as stated above, are very useful for dyeing natural and synthetic polyamides, i.e. wool, silk and all nylon types, on each of which dyeings having a high fastness level, especially good light fastness and good wet fastnesses (washing, alkaline perspiration) are obtained. The dyes of the formula (I) and their salts have a high rate of exhaustion. The ability of the dyes of the formula (I) and their salt to build up is likewise very good. On-tone dyeings on the identified substrates are of outstanding quality. All dyeings moreover have a constant hue under artificial light. Furthermore, the fastness to decating and boiling is good.

One decisive advantage of the novel dyes is that they are metal free and provide very level dyeings.

The compounds according to the invention can be used as an individual dye or else, owing to their good compatibility, as a combination element with other dyes of the same class having comparable dyeing properties, for example with regard to general fastnesses, exhaustion value, etc. The combination shade dyeings obtained have similar fastnesses to dyeings with the individual dye.

The invention's dyes of the formula (I) can also be used as yellow components in trichromatic dyeing or printing. Trichromatic dyeing or printing can utilize all customary and known dyeing and printing processes, such as for example the continuous process, exhaustion process, foam dyeing process and Ink-Jet process.

The composition of the individual dye components in the trichromatic dye mixture used in the process of the invention depends on the desired hue. A brown hue for example preferably utilizes 20 - 40 % by weight of a yellow component, 40 - 60 % by weight of the invention's orange or red component and 10 - 20 % by weight of a blue component.

The yellow component, as described above, can consist of a single component or of a mixture of different orange individual components conforming to the formula (I). Preference is given to double and triple combinations.

Particularly preferred red and/or blue components are described in WO2002/46318 or WO99/51681 respectively.

The following examples further serve to illustrate the invention. In the Examples all parts and all percentages are by weight or volume, and the temperatures given are in degrees Celsius, unless indicated to the contrary.

Example 1 :

26.8 Parts (0.1 mol) of 1 ,1-bis-(4-aminophenyl)-2-ethyl-butane are tetrazotised according to known methods with 13.8 parts (0.2 mol) of sodium nitrite at 0 - 5 ⁰ C in 200 parts of water and 60 parts of hydrochloric acid (ca. 30 %). 24.7 parts (0.1 mol) of a compound of the formula

dissolved in 250 parts of water are added over 30 minutes to the ice cold tetrazotised solution. By the addition of 30 % NaOH solution the pH is brought to 3 - 4.5 yielding a dyestuff of formula

and the dyestuff is in solution, λ max = 447 nm. The dyestuff can be isolated by concentration under vacuum or by precipitation in aceton/alcohol. The reaction mixture however can be used directly for dyeing without isolation the product. The dyestuff has surprisingly very high solubility in water and gives yellow dyeings with very good fastness properties.

Example 2:

27.4 Parts (0.1 mol) of Bis-(4-aminophenyl)-phenylmethane are tetrazotised according to known methods with 13.8 parts (0.2 mol) of sodium nitrite at 0 - 5 °C in 200 parts of water and 60 parts of hydrochloric acid (ca. 30 %) .

24.7 parts (0.1 mol) of a compound of the formula

dissolved in 250 parts of water are added over 30 minutes to the ice cold tetrazotised solution. By the addition of 30 % NaOH solution the pH is brought to 3 - 4.5 yielding a dyestuff of formula

and the dyestuff is in solution, λ max = 459 nm. The dyestuff can be isolated by concentration under vacuum or by precipitation in aceton/alcohol.

The reaction mixture however can be used directly for dyeing without isolation the product.

The dyestuff has very high solubility in water and gives yellow dyeings with surprisingly very good fastnes properties.

Examples 3-20:

The following compounds shown in the table 1 were synthesized according to the example 1 or 2 using the diamine

as diazo component and reacted with coupling component

wherein a compound of the following formula was obtained:

λ max (lambda max) is indicated in nm (nano meters; measured in 1 % acetic acid solution).

Table 1 :

Examples 21 - 26 :

The following compounds shown in the table 2 were synthesized according to the examples 1 or 2 using the diamine

as diazo component and reacted with coupling component

wherein a compound of the following formula was obtained:

λ max (lambda max) is indicated in nm (nano meters; measured in 1 % acetic acid solution). Table 2:

Example 27:

27.4 Parts (0.1 mol) of 4, 4'-Diamino-diphenylsulphone are diazotised according to known methods with 6.9 parts (0.1 mol) of sodium nitrite at 0 - 5 °C in 200 parts of water and 60 parts of hydrochloric acid (ca. 30 %) .

24.7 parts (0.1 mol) of a compound of the formula

dissolved in 250 parts of water are added over 30 minutes to the ice cold diazotised solution. By the addition of 30 % NaOH solution the pH is brought to 3 - 4.5 yielding a dyestuff of formula

and the dyestuff is in solution, λ max = 462 nm.

The dyestuff can be isolated by concentration under vacuum or by precipitation in aceton/alcohol.

The reaction mixture however can be used directly for dyeing without isolation the product.

The dyestuff has very high solubility in water and gives yellow dyeings with surprisingly very good fastnes properties.

Examples 28-32:

The following compounds shown in the table 1 were synthesized according to the example 27 using the diamine

as diazo component and reacted with coupling component

wherein a compound of the following formula was obtained:

λ max (lambda max) is indicated in nm (nano meters; measured in 1 % acetic acid solution).

Table 3:

USE EXAMPLE A

A dyebath at 40 ⁰ C, consisting of 2000 parts of water, 1 part of a weakly cation- active levelling agent which is based on an ethoxylated aminopropyl fatty acid amide and which has affinity for dye, 0.25 part of the dye of Preparation

Example 1 and adjusted to pH 5 with 1 - 2 parts of 40 % acetic acid is entered with 100 parts of nylon-6 fabric. After 10 minutes at 40 ⁰ C, the dyebath is heated to 98 ⁰ C at a rate of 1 ⁰ C per minute and then left at the boil for 45 - 60 minutes. Thereafter it is cooled down to 70 ⁰ C over 15 minutes. The dyeing is removed from the bath, rinsed with hot and then with cold water and dried. The result obtained is a yellow polyamide dyeing possessing good light and wet fastnesses.

USE EXAMPLE B

A dyebath at 40 ⁰ C, consisting of 2000 parts of water, 1 part of a weakly cation- active levelling agent which is based on an ethoxylated aminopropyl fatty acid amide and which has affinity for dye, 0.3 part of the dye of Preparation Example 1 and adjusted to pH 5.5 with 1 - 2 parts of 40 % acetic acid is entered with 100 parts of nylon-6,6 fabric. After 10 minutes at 40 °C, the dyebath is heated to 120 ⁰ C at a rate of 1.5 ⁰ C per minute and then left at this temperature for 15 - 25 minutes. Thereafter it is cooled down to 70 ⁰ C over 25 minutes. The dyeing is removed from the dyebath, rinsed with hot and then with cold water and dried. The result obtained is a yellow polyamide dyeing with good levelness and having good light and wet fastnesses.

USE EXAMPLE C

A dyebath at 40 ⁰ C, consisting of 4000 parts of water, 1 part of a weakly amphoteric levelling agent which is based on a sulphated, ethoxylated fatty acid amide and which has affinity for dye, 0.4 part of the dye of Preparation Example 1 and adjusted to pH 5 with 1 - 2 parts of 40 % acetic acid is entered with 100 parts of wool fabric. After 10 minutes at 40 °C, the dyebath is heated to boiling at a rate of 1 ⁰ C per minute and then left at the boil for 40 - 60 minutes. Thereafter it is cooled down to 70 ⁰ C over 20 minutes. The dyeing is removed from the bath, rinsed with hot and then with cold water and dried. The result obtained is a yellow wool dyeing possessing good light and wet fastnesses.

USE EXAMPLE D 100 parts of a woven nylon-6 material are padded with a 50 °C liquor consisting of

40 parts of the dye of Preparation Example 1 , 100 parts of urea,

20 parts of a nonionic solubilizer based on butyldiglycol, 15- 20 parts of acetic acid (to adjust the pH to 4),

10 parts of a weakly cation-active levelling agent which is based on an ethoxylated aminopropyl fatty acid amide and has affinity for dye, and 810-815 parts of water (to make up to 1000 parts of padding liquor).

The material thus impregnated is rolled up and left to dwell in a steaming chamber under saturated steam conditions at 85 - 98 ⁰ C for 3 - 6 hours for fixation. The dyeing is then rinsed with hot and cold water and dried. The result obtained is a yellow nylon dyeing having good levelness in the piece and good light and wet fastnesses.

USE EXAMPLE E

A textile cut pile sheet material composed of nylon-6 and having a synthetic base fabric is padded with a liquor containing per 1000 parts

1 part of dye of Preparation Example 1

4 parts of a commercially available thickener based on carob flour ether

2 parts of a nonionic ethylene oxide adduct of a higher alkylphenol

1 part of 60 % acetic acid.

This is followed by printing with a paste which per 1000 parts contains the following components: 20 parts of commercially available alkoxylated fatty alkylamine (displace product) 20 parts of a commercially available thickener based on carob flour ether.

The print is fixed for 6 minutes in saturated steam at 100 ⁰ C, rinsed and dried. The result obtained is a level-coloured cover material having a yellow and white pattern.

USE EXAMPLE F 100 parts of a chrome-tanned and synthetically retanned shave-moist grain leather are dyed for 30 minutes in a bath of 300 parts of water and 2 parts of the dye of Preparation Example 1 at 55 ⁰ C. After addition of 4 parts of a 60 % emulsion of a sulphited fish oil, the leather is fatliquored for 45 minutes. It is then acidified with 8.5 % formic acid and milled for 10 minutes (final pH in the bath 3.5 - 4.0). The leather is then rinsed, allowed to drip dry and finished as usual. The result obtained is a leather dyed in a level clear orange hue with good fastnesses.

Use Examples A to F can also be carried out with dyes 2 to 32 with similar results.

USE EXAMPLE G

3 parts of the dye of Preparation Example 1 are dissolved in 82 parts of demineralized water and 15 parts of diethylene glycol at 60 ⁰ C. Cooling down to room temperature gives an orange printing ink which is very highly suitable for ink jet printing on paper or polyamide and wool textiles.

Use Example G can also be carried out with dyes 2 to 26 with similar results.

USE EXAMPLE H

A dyebath consisting of 1000 parts of water, 80 parts of calcined Glauber salt, 1 part of sodium nitrobenzene-3-sulphonate and 1 part of dye from Example 1 is heated to 80 ⁰ C in the course of 10 minutes. Then, 100 parts of mercerized cotton are added. This is followed by dyeing at 80 ⁰ C for 5 minutes and then heating to 95 ⁰ C in the course of 15 minutes. After 10 minutes at 95 ⁰ C, 3 parts of sodium carbonate are added, followed by a further 7 parts of sodium carbonate after 20 minutes and another 10 parts of sodium carbonate after 30 minutes at 95 ⁰ C. Dyeing is subsequently continued at 95 ⁰ C for 60 minutes. The dyed material is then removed from the dyebath and rinsed in running demineralized water for 3 minutes. This is followed by two washes for 10 minutes in 5000 parts of boiling demineralized water at a time and subsequent rinsing in running demineralized water at 60 ⁰ C for 3 minutes and with cold tap water for one minute. Drying leaves a brilliant yellow cotton dyeing having good fastnesses.

USE EXAMPLE I

0.2 part of the dye of Preparation Example 1 is dissolved in 100 parts of hot water and the solution is cooled down to room temperature. This solution is added to 100 parts of chemically bleached sulphite pulp beaten in 2000 parts of water in a Hollander. After 15 minutes of commixing the stuff is sized with resin size and aluminium sulphate in a conventional manner. Paper produced from this stuff has a yellow shade with good wet fastnesses.

Use Examples H and I can also be carried out with dyes 2 to 32 with similar results.