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Title:
APPARATUS FOR MEASURING THE FLOW RATE OF MOLTEN MATERIAL
Document Type and Number:
WIPO Patent Application WO/1982/002094
Kind Code:
A1
Abstract:
Apparatus for measuring the flow rate of a flow, stream or jet (1) of a molten, radiation-emitting material, in particular molten glass or ceramic or mineral materials, comprising two radiation detectors (S1, S2) arranged to detect the radiation emitted from a limited section of the material flow at two mutually spaced locations along its path. The output signals of the detectors are applied to signal-processing circuits (ST1, ST2), which discriminate therefrom all pulse-like amplitude variations (P) exceeding a given specific magnitude and provide corresponding signal pulses (P') on their outputs, said pulse-like amplitude variations originating from randomly occuring, local deviations in the radiation from the material flow (1) due to the presence of gas bubbles in the material. The time interval between the occurrence of a signal pulse on the output of the signal-processing circuit (ST1) of the upstream detector (S1) and next following occurrence of a signal pulse on the output of the signal-processing circuit (ST2) of the downstream detector CS2) is determined by starting a digital counter (R), which is driven at a constant frequency, with the first-mentioned signal pulse and stopping the counter with the second signal pulse. The resultant count in the counter (R) is transferred to a calculating unit (D), which calculates the flow rate of the material flow on the basis of said count and the distance (L) between the detecting locations of the detectors (S1, S2). A gating circuit (B) is connected between the signal-processing circuit (ST1) of the upstream detector (S1) and the counter (R) for blocking the transfer of any signal pulse occuring on the output of said signal-processing circuit within a given time interval after a preceding occurrence of a signal pulse on said output.

Inventors:
RANSHEIM ANDERS P (SE)
THOMSEN ARNE (SE)
HOLMGREN PER (SE)
Application Number:
PCT/SE1981/000372
Publication Date:
June 24, 1982
Filing Date:
December 14, 1981
Export Citation:
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Assignee:
GULLFIBER AB (SE)
RANSHEIM ANDERS P (SE)
THOMSEN ARNE (SE)
HOLMGREN PER (SE)
International Classes:
G01F1/704; G01P3/68; G01F1/712; G01P5/18; (IPC1-7): G01P5/18
Foreign References:
DE2616443B21978-02-09
US3388328A1968-06-11
GB1132364A1968-10-30
DE2126859A11971-12-09
GB1200796A1970-08-05
DE2910018A11980-09-18
DE2912628A11980-10-02
Other References:
Derwent's Abstract, No. K 3781 B/44; & SU-A-646 258
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Claims:
C L A I M S . . . .
1. Apparatus for measuring the flow rate of a flow,strea or jet (1) of a molten, radiationemitting material, comprising two radiation'detectors (SI, S2) arranged to receive radiation emitted from a limited section of said material flow. (1) at two mutually spaced locations along i flow path and generating electric output signals correspo to the radiation received, characterized in that it furth comprises foς each of the radiation detectors (SI, S2) a signalprocessing circuit (STl, ST2) arranged to receive t output signal of the associated radiation detector for dis criminating in said output signal all pulselike variation (P) exceeding a given smallest amplitude and providing corresponding signal pulses (P')on its output, said pulse like variations (P) originating from randomly occurring, local deviations in the radiation from the material flow ( caused by the presence of gas bubbles in the material flow a timemeasuring circuit (R, C) arranged to receive said signal pulses (P') on the outputs of the signalprocessing circuits (STl, ST2) for measuring the time interval betwe a signal pulse (P!) occurring on the output of the signal processing circuit (STl) associated with the upstream detector (SI) and the next occurring signal pulse (P') in time on the output of the signalprocessing circuit (ST2) associated with the downstream detector (S2); and a gating circuit (B) connected between the output of the signal processing circuit (STl) of the upstream detector (SI) and the timemeasuring circuit (R, C) for blocking the transfe of any signal pulse occurring on the output of said signal processing circuit(STl) within a given time interval after preceding occurrence of a signal pulse on said output.
2. 'Apparatus according to claim 1, characterized""in that said timemeasuring circuit includes a digital counter (R) driven at a constant frequency and arranged to be started by signal pulses (P!) received from the signalprocessing circuit (STl) of the upstream detector (SI) and to be stopped by signal pulses (P') received from the signal processing circuit (ST2) of the downstream detector (SI) to be reset to zero before each renewed start.
3. Apparatus according to claim 2, characterized in that it includes a digital calculating unit (D) arranged to receive the count in said counter (R) after each stop, an to calculate flow rate of the material flow (1) on the basis of said count and the distance (L) between the two measuring locations and to generate a signal representati of the calculation.
4. Apparatus according to claim 3, characterized in that the calculating unit (D) is arranged to base said flow rate calculation on the mean value of a plurality of count transferred from said counter (R) .
5. Apparatus according to any one of claims 1 4, I characterized by means arranged upstream of said upstrem detector, for' introducing gas bubbles into the molten mate.
Description:
Apparatus for measuring the flow rate of molten material

'he present invention relates to apparatus for determining the flow rate of a flow,stream or jet of a molten radiation-emitting material, in particular molten glass or ceramic or mineral materials. 5 When measuring the flow rate of such a flow, stream o jet of molten material having a very high temperature, it is obvious that no mechanical contact between the materia and the measuring apparatus is possible. For the purpose o measuring the velocity of a solid elongate object, e.g. 10 a paper web,which moves in the direction of its longtidud nal axis, without mechanical contact between the measurin apparatus and the object, it has previously been proposed that at each of two mutually spaced locations along the movement path of the object there is sensed a signal whic 15 originates from or is influenced by that part of the moving object located at that moment at the sensing loca¬ tion, said signal having, for example, the form of light reflected from the object. The signals obtained in this way from the two sensing locations are of a noise charact 20 and are compared with each other in a manner to enable th magnitude of their mutual displacement in time to be established, whereat, when the distance between the two

'_ * sensing locations is known, said time displacement can be

4 used to determine the velocity of the object. Velocity 25 measuring apparatus of this kind are described, for examp in the Swedish Patent Specifications Nos . 32S 735, 334 25 348 055 and 371 015. As will be seen from these patent specifications , velocity measuring apparatus of this ,

previously known kind are encumbered with serious problem and are relatively complicated, primarily because of the necessity of comparing and determining the relative time displacement between two signals of noise character with an accuracy and reliability satisfactory to the measuring result.

It has also been proposed, for example in the German patent specification 2 616 443, the U.S. patent specifica tion 3 388 328 and the British patent specification 1 132 similar apparatus for measuring the velocity of an elongat solid object moving in its axial direction, in which the heat radiation of the object is sensed at two spaced loca¬ tions along the moving object and the object is locally he at regular intervals along its length by the application o heat radiation pulses to the object at a location upstrea the sensing locations. However, ii: is obvious that such an apparatus can not be used for measuring the flow rate of flow, stream or jet of a molten material which is already heated to a very high temperature. Consequently, the object of the present invention is provide an improved, simple and reliable apparatus, which be used for measuring the flow rate of a flow,stream or j of molten, radiation-emitting material, in particular molte glass or ceramic or mineral materials. The apparatus according to the invention comprises two radiation detectors arranged to receive radiation emitted from a limited section of said material flow at two mutual spaced locations along its flow path and generating elect output signals corresponding to the radiation received, a is characterized in that it further comprises .for each of the radiation detectors a signal-processing circuit arranged to receive the output signal of the associated radiation detector for discriminating in said output signa all pulse-like variations exceeding a given smallest ampli- tude and providing corresponding signal pulses on its outp said pulse-like variations originating from randomly occurring, local deviations in the radiation from the material flow caused by the presence of gas bubbles in the

material flow ; a time-measuring circuit arranged to recei said signal pulses on the.outputs of the signal-processin circuits for measuring the time interval between a signal pulse occurring on the output of the signal-processing circuit associated with the upstream detector and the nex occurring signal pulse in time on the output of the signa processing circuit associated with the downstream detecto and a gating circuit connected between the output of the signal-processing circuit of the upstream detector and • " * h time-measuring circuit for blocking the transfer of_ any signal pulse occurring on the output of said signal- processing circuit within a given time interval after a preceding occurrence of a signal pulse on said output.

As mentioned in the aforegoing, the invention has bee developed for determining the flow rate of a flow, stream or jet of molten radiation emitting material, primarily molten glass or ceramic or mineral materials, for example from the smelter in a machine for manufacturing fibres or filaments of glass or ceramic or mineral materials . The invention is based on the discovery that although, when th radiation emitted by a limited section of a flow, stream or jet of a molten material of this kind, as for instance a glass jet, is detected by means of a radiation detector, a substantial part of the output signal of the radiation detector is of a noise character it also contains pulse¬ like amplitude excursions, which are of short duration but large magnitude and which occur randomly in time. Figure 1 of the accompanying drawings illustrates by way of example the output signal from a radiation detector arranged to receive radiation emitted from a limited section of a

molten glass jet. As illustrated by the figure, the major part of this signal has a noise character, but the signal also contains a plurality of pulse-like and very large intensity variations or amplitude excursions. These pulse- like variations in amplitude originate from local, discre intensity variations in the radiation emiτted from the glass jet, these variations most probably being caused by the presence of gas or air bubbles in the glass jet, parti

cularly close to the external surface of the jet. In accor dance with the invention, these pulse-like variations in amplitude in the output signals of the two radiation detec tors are utilized to measure the flow rate of the glass je by applying the output signals of the two detectors to sig processing circuits which discriminate the large amplitude pulses P in the detector output signals, so that said puls only occur on the outputs of the signal-processing circuits and by measuring the time interval between one such pulse from the upstream radiation detector and the nearest following pulse P in time in the signal ' from the downstrea located detector, which pulse must originate from the s'ame local, discrete deviation in the radiation emitted by the glass jet, and utilizing sa±d time-interval for calculatin the flow rate of the glass jet.

Although, as before mentioned, the invention has pri¬ marily been developed for determining the flow rate of a flow, stream or jet of molten glass or ceramic or mineral material, the invention can also be applied in other instances for determining the flow rate of a molten,, radia tion emitting material, as for instance molten metal, provided that the radiation intensity of the material flow exhibits local, discrete deviations of substantial ampli¬ tude at differing loactions along the material flow. If such local, discrete intensity deviations of considerable amplitude do not occur naturally in the material flow, they can be created particularly for measuring the flow rate. This can be achieved, for example, by introducing small gas bubbles into the flow, stream or jet of molten material upstream of the measuring device, said bubbles giving rise to the desired local, discrete intensity devia- tions in radiation.

The invention will now be described in more detail wit reference to the accompanying drawing, in which Figure 1 illustrates the previously discussed output signal from a radiation detector which receives radiation from a limited section of a molten glass jet; and

Figure 2 is an exemplary embodiment of a simplified cir diagram for a measuring apparatus according to the

Figure 2 illustrates schematically a flow, stream or je of molten, radiation-emitting material 1, for example a molt glass jet, the flow rate _V of which in the direction marke by the arrow in the figure is to be determined. An appara- tus according to the invention for determining said flow rate V comprises two radiation detectors SI and S2, which arranged to receive radiation from two limited sections of the jet 1 located at a suitable distance L from each other along the flow path of the jet 1, via a suitable lens syst 2 not shown in detail in the figure. The output signals of the radiation detectors SI and S2 are each applied to a respective amplifier FI and F2, from which there are thus obtained signals of the appearance illustrated by way of example in Figure 1 and discussed in the aforegoing. Thus the major part of these signals have a noise character, bu also contain large pulse-like amplitude variations P origi nating from local, discrete deviations in the intensity of the radiation emitted from the glass jet 1. It will be understood that the interval in time T between two pulses following each other in time- in the output signals from th radiation detectors SI and S2, respectively, will consti¬ tute a measurement of the flow rate _V of the glass jet 1 i accordance with the expression

' Vv =- i τ

In accordance with the invention, the output signals from the amplifiers FI and F2 are each applied to a respec tive signal-processing circuit, which in the illustrated embodiment comprises a Schmitt trigger STl and ST2, each o which is arranged to deliver on its output solely signal pulses P' corresponding to the pulses P in the input signa which exceed a predetermined amplitude level, for example the amplitude A indicated in Figure 1.

For determining the time interval between two signal pulses P' following each other in time from the Schmitt- trigger circuits STl and ST2 , respectively, there is pro¬ vided a digital counter R, which can be driven from a

clock pulse generator C and ' which has a start input, to which there are applied the signal.pulses P' from STl, whil the signal pulses P' from ST2 are applied to the stop input of the counter. Thus, the counter R is started when a signa pulse P' occurs on the output of STl, i.e. from the radia¬ tion detector SI, and is stopped when the signal pulse P 1 originating from the same local, discrete intensity devia¬ tion in the radiation from the glass jet 1 occurs on the output of ST2, i.e. from the radiation detector S2. As will be understood, the count in the counter R will then con¬ stitute a measurement of the. time interval between the sign pulses P* from the radiation detectors SI and S2. The count in the counter R is transferred to a digital calcu¬ lating and control unit D, which then resets the counter R to zero, so that it can be started by the next signal pulse P 1 arriving from STl. The calculating and control unit D uses the aforesaid count in the counter R to cal¬ culate the flow rate ~ of the glass jet ' 1 in accordance wit the aforementioned expression, and transfers the result of the calculation in signal form to a display unit 3 and/or to a controlling data processor or control apparatus 4, for example for controlling or regulating the flow rate of the glass jet 1.

When calculating the flow rate V, the calculating unit D may, to advantage, be designed to utilize the mean value of a plurality of counts transferred from the counter R and each representing the interval in time between two, timewise sequential pulses P in the signals from the radia¬ tion detectors SI and S2, respectively. In this way, the determination of flow rate will be less sensitive to varia¬ tions in the rise time of the pulses P in the output signals of the radiation detectors SI and S2.

In order to ensure that the start pulse and stop pulse for the counter R actually originate from the same local, discrete intensity deviation in the radiation emitted by the glass jet 1, the start pulses from STl, i.e. from the radiation detector SI, are applied to the start input of the counter R via a gating circuit B, which is opened or

enabled to allow through a new pulse P' from STl only aft a predetermined time interval after the appearance of a preceding start pulse P' from STl. This time interval is selected that it corresponds at least to the maximum ' expected time for movement of the' glass jet 1 over the distance L between the measuring locations of the two radi tion detectors SI and S2.

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