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Title:
AN APPARATUS FOR AND A METHOD OF TURNING DIFFICULT-TO-CUT ALLOYS
Document Type and Number:
WIPO Patent Application WO/2016/027205
Kind Code:
A4
Abstract:
The present invention discloses high frequency vibration assisted turning apparatus and method for Ti alloy work pieces. The invention is also applicable to alloys that are hard to machine in general. It is a novel manufacturing technology, where high frequency vibrations are imposed on the conventional movement of the cutting tool. As an example frequency of 20 kHz and amplitude of 20 μm are provided to the cutting tool in the direction of feed given to tool holder. The method results in reduction of shear friction at the contact between the tool and the work piece, which in turn results in the reduction in shear band formation in this high frequency assisted turned chips. There are benefits which results in terms of improved chip mechanism and tool life. It is observed that the High Frequency Turning produces a better surface finish that the conventional methods.

Inventors:
KALYANI BABASAHEB NEELKANTH (IN)
PATIL SANDIP PRAKASH (IN)
Application Number:
PCT/IB2015/056196
Publication Date:
April 28, 2016
Filing Date:
August 14, 2015
Export Citation:
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Assignee:
BHARAT FORGE LTD (IN)
KALYANI BABASAHEB NEELKANTH (IN)
PATIL SANDIP PRAKASH (IN)
International Classes:
B23B29/12; B23B1/00; B23P25/00
Attorney, Agent or Firm:
TASE, Vijay et al. (Arena House Plot no 103, Road no 12, Opp Saffron Spice Hotel, MID, Andheri Mumbai 3, IN)
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Claims:
AMENDED CLAI MS

received by the International Bureau on 1 1 March 2016 (1 1.03.16)

1. A method of machining of work pieces made from hard-to-machine alloys, characterized in that said method comprises the following steps:

providing an apparatus for machining and turning, said apparatus comprising a work piece holder for holding said work piece, a horn made of said hard-to-machine alloy on which a cutting tool is mounted, a tool assembly holder, a concentrator, a piezoelectric transducer, an electric signal generator,

- holding securely said work piece in said work piece holder,

- rotating said work piece about its central axis,

- transferring electric signal from said generator to said piezoelectric transducer,

- using piezoelectric transducer, converting said electric signal into high frequency mechanical vibrations having a frequency greater than 15kHz,

amplifying said mechanical vibrations using the concentrator to an amplitude greater than 10 μπι,

- transferring said amplified vibrations via the horn to the cutting tool insert,

- holding in a tool holder the entire vibrating assembly comprising said insert (tool), said horn, said concentrator, said piezoelectric transducer, and said electric signal generator,

1 - bringing said tool holder, by moving it in the direction perpendicular to the plane of rotation of said work piece, maintaining it in contact with said work piece,

- maintaining the forward movement of said tool holder while maintaining said vibration of the cutting insert in a direction parallel to said axis of rotation of said work piece, thereby maintaining an intermittent contact between said work piece and said tool insert.

2. A method as claimed in claim 1, characterized in that said high frequency vibrations have a frequency in the range of 15 kHz to 25 kHz and an amplitude in the range of 10 μιη to 40 μιη.

3. A method as claimed in claim 1 to 2, characterized in that said machining process is turning.

4. A method as claimed in claims 1 to 3, characterised in that said high frequency vibrations have a frequency of 20 kHz and an amplitude of 20 μιη.

5. A method as claimed in claims 1 to 4, characterized in that said hard to machine alloy is Titanium Ti6A14V.

6. A method claimed in claims 1 to 5, characterized in that said high frequency vibrations are induced in the direction parallel to the axis of rotation of said work piece.

7. A method as claimed in claims 1 to 6, characterized in that said work piece is rotated at a constant speed in the range of 150 to of 330 mm/s.

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