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Title:
APPARATUS FOR SERVICING A STRUCTURE
Document Type and Number:
WIPO Patent Application WO/2020/096529
Kind Code:
A1
Abstract:
Apparatus for servicing a structure comprises a frame (1) for assembly around the structure (30), the frame having least one pair of first and second arms (6, 7) pivotally attached at proximal ends thereof to the frame (1) and carrying respective rotating members (8, 9) arranged to contact the structure and driveable to move the frame (1) along the structure (30).

Inventors:
HARTOG SIMON (SG)
VOS ANDRIES (NL)
KLEINE PETER (NL)
WESTERBRINK MICHAEL (NL)
KENDALL STUART (SG)
Application Number:
PCT/SG2019/050550
Publication Date:
May 14, 2020
Filing Date:
November 11, 2019
Export Citation:
Click for automatic bibliography generation   Help
Assignee:
PIPELINE REPAIR SPECIALISTS PTE LTD (SG)
International Classes:
E02B17/00; B08B9/023; B23D57/00
Domestic Patent References:
WO1986006696A11986-11-20
Foreign References:
US6371696B12002-04-16
US4677998A1987-07-07
US4007705A1977-02-15
US20160059939A12016-03-03
US20140158171A12014-06-12
US20100235018A12010-09-16
US4205694A1980-06-03
US5626438A1997-05-06
US9382682B22016-07-05
Attorney, Agent or Firm:
DAVIES COLLISON CAVE ASIA PTE. LTD. (SG)
Download PDF:
Claims:
Claims

1. Apparatus for servicing a structure, comprising:

a frame for assembly or arrangement around the structure, the frame including at least one support;

at least one pair of first and second arms pivotally attached at proximal ends thereof to the support; and

at least one pair of first and second rotating members, attached to distal ends of the respective first and second arms, for contact with the structure;

the first and second arms extending in axially opposite directions and being pivotable so as to move the corresponding first and second rotating members towards or away from the structure.

2. Apparatus of claim 1, comprising upper and lower said supports provided at axially opposite ends of the frame,

3. Apparatus of any preceding claim, comprising a middle said support provided between opposite ends of the frame.

4. Apparatus of any preceding claim, wherein the first and second arms are pivotable so as simultaneously to move the corresponding first and second rotating members towards or away from the structure.

5. Apparatus of any preceding claim, wherein at least one of the first and second arms is arranged to pass through the frame, such that the corresponding first or second rotating member is able to contact the structure.

6. Apparatus of claim 4, wherein the frame includes a plurality of axially extending struts, and the at least one of the first and second arms is arranged to pass between adjacent ones of the struts.

7. Apparatus of any preceding claim, including means for driving the first and/or second arms so as to pivot towards the structure and bring the respective rotating member into contact with the structure.

8. Apparatus of claim 7, wherein the means for driving the first and/or second arms comprises hydraulic driving means.

9. Apparatus of any preceding claim, including a plurality of said pairs of first and second arms and first and second rotating members, circumferentially spaced around the support.

10. Apparatus of any preceding claim, wherein the frame comprises a plurality of frame segments arranged to be assembled around the structure.

11. Apparatus of claim 10, wherein an adjacent pair of the frame segments are hingedly connected together.

12. Apparatus of any preceding claim, including connecting means for removably connecting the apparatus to one or more modules for servicing the structure.

13. Apparatus of claim 12, comprising a first module and including one or more additional modules connected directly or indirectly to the first module, the or each additional module comprising apparatus in accordance with any one of claims 1 to 12.

14. Apparatus of claim 13, wherein the or each additional module is arranged for cleaning, testing and/or cutting the structure.

15. Apparatus of claim 13 or claim 14, wherein the first module includes a master controller and the or each additional module includes a slave controller connected or connectable to the master controller.

16. Apparatus of any one of claims 1 to 12, including a carriage arranged for circumferential movement at or near an axial end of the frame, the carriage carrying, or being arranged to carry, one or more tools for servicing the structure.

17. Apparatus of claim 16, including means for driving the carriage circumferentially relative to the frame.

18. Apparatus of claim 17, including a track arranged circumferentially around the frame, the carriage having a drive member that engages the track and is driveable so as to move the carriage around the track.

19. Apparatus of claim 18, wherein the track comprises a gear track and the drive member comprises a gear. 20. Apparatus of any one of claims 16 to 19, including a guide rail for guiding the carriage circumferentially, the guide rail being attached to the second support.

21. Apparatus of any one of claims 16 to 20, including means for driving the tool relative to the carriage.

22. Apparatus of any one of claims 16 to 21, including said one or more tools carried on the carriage, the one or more tools comprising at least one of a cleaning tool, a wall thickness measuring tool, a video camera, a clearance sensor, a painting tool, a wrapping tool and a cutting tool.

23. Apparatus of any one of claims 16 to 22, including a circumferential position sensor for sensing a circumferential position of the carriage.

24. Apparatus of any preceding claim, including a distance sensor for sensing a distance travelled by the apparatus along the structure.

25. Apparatus of claim 24, wherein the distance sensor comprises a wheel arranged to contact the structure. 26. Apparatus of any one of claims 7, 8, 12, 18 or 21, or any one of claims 9, 10 or 20 to 25 when dependent thereon, including a remote control for controlling said driving.

27. Apparatus of any one of claims 7, 8, 12, 18 or 21, or any one of claims 9, 10 or 20 to 25 when dependent thereon, or according to claim 26, wherein said driving is programmable to perform said service.

28. Apparatus for servicing a structure, comprising a plurality of modules connectable together in series along the structure, each said module comprising a frame for assembly or arrangement around the structure.

29. Apparatus for servicing a structure, comprising:

a frame for assembly or arrangement around the structure; an arm pivotally attached to one axial end of the frame, carrying a rotating member arranged to contact the structure and driveable to move the frame along the structure; and a tool carriage arranged at the other axial end of the structure;

wherein the arm extends or is movable through the frame.

30. Apparatus for servicing structures of different sizes, comprising:

a plurality of frames or frame components of different sizes for assembly around a structure;

at least one arm removably attached or attachable to the frame and having a rotating member arranged to contact the structure and driveable to move the frame along the structure; and

a carriage arranged to carry one or more tools for servicing the structure.

31. Apparatus for servicing a structure, comprising:

a frame for assembly or arrangement around the structure;

an arm attached to the frame, carrying a rotating member arranged to contact the structure and driveable to move the frame along the structure; and

a tool carriage attached to the frame and moveable circumferentially relative to the frame;

the apparatus including one or more distance sensors arranged to sense a distance moved by the frame along the structure, and one or more circumferential position sensors arranged to detect a circumferential position of the tool carriage.

Description:
Apparatus for Servicing a Structure

Field of the invention

[0001] The present invention relates to apparatus for servicing a structure, such as a support structure including but not limited to marine support structures such as risers, conductors, caissons piles, or legs for marine platforms, jetties or wharves, or a pipe.

Background of the Invention

[0002] Marine support structures typically suffer from ageing and degradation, particularly in the 'splash zone', which is the part of the structure that is periodically covered and uncovered by water, for example as a result of tidal range, wave action and/or splashing. Ageing may include corrosion and physical damage caused by wave action and impacts. Degradation may include accumulation of marine growth, such as weed, barnacles etc.

[0003] Marine support structures therefore need to be serviced, for example by cleaning, inspection, and coating or painting, to ensure continued performance and to extend their life. Conventionally, servicing is carried out by divers but this can be extremely difficult and hazardous, particularly in the splash zone, and is often not fully effective.

[0004] US-A-9,382,682 discloses apparatus for cleaning marine debris from a pile, comprising a truss cage comprising two halves that are fastened around a pile, and traction motors with caterpillar treads for vertical movement. A trolley rides along tracks on the outside of the frame and carries a water jet for cleaning the pile.

Statements of the Invention

[0005] Aspects of the invention are defined by the accompanying claims.

[0006] According to one embodiment, there is provided apparatus for servicing a structure, comprising a frame for assembly or positioning around the structure, the frame including first and second supports at axially opposite ends thereof; at least one pair of first and second support arms pivotally attached at proximal ends thereof to the first support and carrying respective rotating members arranged to contact the structure and driveable to move the frame along the structure; and a carriage arranged for circumferential movement, carrying one or more tools for servicing the structure.

[0007] The above arrangement may advantageously allow tools to be mounted on the frame without interference from the rotating members and arms, as these are mounted at the opposite end of the frame from the carriage.

[0008] The above arrangement may advantageously allow the arms to be easily accessed, for example for assembly, particularly where they are provided at an upper end of the frame.

[0009] The arms may be removably attached to the frame, for example to facilitate assembly and/or to allow the arms to be attached to frames of different sizes, for servicing structures of different sizes.

[0010] The apparatus may be provided as a kit of parts including frames or frame sections of different sizes, to which the arms may be interchangeably attached. This aspect is considered to be independently inventive. Hence, in another aspect of the invention, there is provided apparatus for servicing structures of different sizes, comprising frames or frame components of different sizes for assembly around a structure, at least one arm interchangeably attachable to each said frame, said arm having a rotating member arranged to contact the structure and driveable to move the frame along the structure; and a carriage arranged to carry one or more tools for servicing the structure.

[0011] The frame may be cylindrical in form, without the need for concentric parts at different radii, thus allowing the frame to be relatively light and/or compact.

[0012] The first and second arms may extend in opposite axial directions, such that the first arm extends beyond an end of the frame, and the second arm extends through the frame, for example through an aperture between struts that connect the first and second supports together. This may also allow the apparatus to be light and compact.

[0013] The arms may be independently attached to the first support. The arms may be driven by hydraulic cylinders, allowing the pivot angles of the arms, which carry the rotating members, to be altered as the frame moves along the structure. This may improve to the ability of the apparatus to move over obstacles, such as pre-wrapped composite wrappings, pipe unions or other such obstructions. This arrangement may allow or facilitate the apparatus to climb a tapered structure.

[0014] The above arrangement of the second arm is considered to be independently inventive. Hence, in another aspect of the invention, there is provided apparatus for servicing a structure, comprising a frame for assembly or positioning around the structure, an arm pivotally attached to one axial end of the frame and carrying a rotating member arranged to contact the structure and driveable to move the frame along the structure; and a carriage arranged at the other axial end of the structure; wherein the arm extends through the frame.

[0015] The apparatus may include one or more distance or position sensors arranged to determine the absolute or relative position of at least part of the apparatus relative to the structure, for example the distance travelled by the frame along the structure and/or the circumferential position of the carriage. This aspect is considered to be independently inventive, and according to another aspect of the invention there is provided apparatus for servicing a structure, comprising: a frame for assembly or arrangement around the structure; an arm attached to the frame, carrying a rotating member arranged to contact the structure and driveable to move the frame along the structure; and a tool carriage attached to the frame and moveable circumferentially relative to the frame, the apparatus including one or more distance sensors arranged to sense a distance moved by the frame along the structure, and one or more circumferential position sensors arranged to detect a circumferential position of the too! carriage.

[0016] According to another embodiment of the invention, there is provided apparatus for servicing a structure, comprising: a frame for assembly or arrangement around the structure, the frame including a support at a position intermediate axial ends of the frame; at least one pair of first and second arms pivotally attached at proximal ends thereof to the support; and at least one pair of first and second rotating members, attached to distal ends of the respective first and second arms, for contact with the structure; the first and second arms extending in axially opposite directions and being pivotable so as to move the corresponding first and second rotating members towards or away from the structure.

[0017] The apparatus may comprise a first module connectable to one or more additional modules in series along the structure, the first module being configured as a traction or drive module and the additional modu!e(s) being configured for servicing the structure. Brief Description of the Drawings

[0018] Specific embodiments of the present invention will now be described with reference to the accompanying drawings, in which:

Figure 1 is a perspective view from above of an apparatus in a first embodiment of the invention;

Figure 2 is a first side elevation of the apparatus of the first embodiment;

Figure 3 is a second side elevation of the apparatus of the first embodiment, orthogonal to the first side elevation;

Figure 4 is a cross-section through the plane A-A in Figure 2, indicating the position of a support structure;

Figure 5 is a top view of the apparatus of the first embodiment;

Figure 6 is a perspective view from above of an apparatus in a second embodiment of the invention;

Figure 7 is a perspective view from below of the apparatus of the second embodiment; Figure 8 is a first side elevation of the apparatus of the second embodiment;

Figure 9 is a second side elevation of the apparatus of the second embodiment, orthogonal to the first side elevation;

Figure 10 is a cross-section in the plane A-A in Figure 9;

Figure 11 is a cross-section in the plane B-B in Figure 9;

Figure 12 is a top view of the apparatus of the second embodiment;

Figure 13 is a view of a kit of parts for assembly to form apparatus according to the first or second embodiments;

Figure 14 is a diagram of the operations of an apparatus in embodiments of the invention;

Figure 15 is a diagram of part of a hydraulic system of an apparatus in embodiments of the invention;

Figure 16 is a diagram illustrating a remote control system for operating an apparatus in embodiments of the invention;

Figure 17 is a first side elevation of an apparatus in a third embodiment of the invention;

Figure 18 is a second side elevation of the apparatus of the third embodiment, orthogonal to the first side elevation;

Figure 19 is a perspective view from above of the apparatus of the third embodiment; Figure 20 is a bottom view of the apparatus of the third embodiment; Figure 21 is a top view of the apparatus of the third embodiment;

Figure 22 is a partial cross-sectionai view in the plane A-A of Figure 21;

Figure 23 is a diagram showing different configurations of the apparatus of the third embodiment as a traction module, with additional modules; and

Figure 24 shows a detailed view of a connection system between modules in the configurations of Figure 23.

Detailed Description of Embodiments

[0019] in the description below, the orientation of the apparatus will be described as assembled around a vertically elongate support structure 30. 'Circumferential' and 'tangential' refers to a circumference around a notional central vertical axis, and 'radial' to a direction perpendicular to that axis.

[0020] Where dimensions are shown in the drawings, these are given in millimetres. The dimensions are not limiting on the size of specific embodiments and are provided purely by way of example.

[0021] For clarity, not all instances of a particular part are indicated by reference numerals in the drawings. It will be understood by inspection of the drawings as a whole which parts are referred to. Similar parts between different embodiments are indicated by the same reference numeral.

[0022] A first embodiment of the invention is described below with reference to Figures 1 to 5. A cage or frame 1 comprises cage or frame segments or sections la, lb, lc which are removeably connected together at frame connection points 2a, 2b, 2c, for example using removable pins. In use, the frame segments la, lb, lc are assembled around the support structure 30 to be serviced. The frame segments la, lb, lc include lifting points 23 for attachment of cables or the like, for lifting the frame segments la, lb, lc into position and/or for retrieving them after use. Preferably, each frame segment la, lb, lc is light enough to be manually lifted into position.

[0023] The frame 1 comprises an upper support 3 and a lower support 4, interconnected by struts 5. In this embodiment, the upper and lower supports 3, 4 are circular in shape, and coaxial. The struts 5 extend generally vertically between the upper and lower supports 3, 4. The upper support 3, lower support 4 and struts 5 are preferably substantially rigid and are connected together so that the frame 1, when assembled, is substantially rigid.

[0024] A plurality of (in this case 3) pairs of upper and lower arms 6, 7 are connected to the upper support 3 at different circumferential positions, preferably evenly circumferentially spaced around the upper support 3, for example by 120° in this embodiment.

[0025] Each arm 6, 7 is pivotaily connected to the upper support 3 about a tangential, horizontal pivot axis, for example by means of a respective axle or spindle. In this embodiment, the arms 6, 7 are pivotable about respective axes on the upper and lower sides of the upper support 3, but may alternatively be pivotable about the same axis. The upper and lower arms 6, 7 are pivotable in opposite directions relative to each other so that they can both simultaneously move towards the support structure 30 or away from the support structure 30. The upper and lower arms 6, 7 may be pivotable independently of each other, so that the angle between the upper and lower arms 6, 7 may vary.

[0026] Each arm 6, 7 carries a respective wheel, roller or other rotating member 8, 9 arranged to contact the support structure 30. The wheels 8, 9 may have contact surfaces arranged to enhance traction against the support structure 30 and/or to reduce wear to the wheels 8, 9. Each pair of wheels 8, 9, carried by a corresponding pair of arms 6, 7, may be mutually independently rotatable.

[0027] At least one of the pairs of arms 6, 7 are reciprocally driveable to pivot towards and away from the support structure 30 so that the corresponding wheels 8, 9 respectively clamp and release the support structure 30. Preferably, this pair of arms 6, 7 is driven by respective hydraulic cylinders 10, 11. The control of the hydraulic cylinders 10, 11 may be interconnected so that the pair of arms is driven in synchronism. The hydraulic cylinders 10, 11 may be supplied by respective hydraulic hoses (not shown), secured by a hose clamp 24.

[0028] Others of the pairs of arms 6, 7 may be adjustably held in a pivotal position, for example by adjustable length bars or bottle screws 12, 13, according to the diameter of the support structure 30 to be serviced.

[0029] The lower arms 7 are arranged to pass between the struts 5 to enable the corresponding wheels 9 to contact the support structure 30.

[0030] At least one of the wheels 8, 9 is driveable reciprocally in either one of opposite directions (e.g. forward and backward) so as to move the apparatus respectively up and down the support structure 30. Preferably, the driveable whee!(s) 8, 9 are provided on the reciprocally driveable arms 6, 7. Others of the wheels 8, 9 may not be driven, but may freely rotate, preferably independently of each other, so as to act as guides for movement of the apparatus up and down the support structure 30.

[0031] The lower support 4 supports a guide rail 14 for guiding a carriage 15 circumferentially around the lower part of the frame 1. The carriage 15 has a drive gear 16 that engages a gear track 17 arranged circumferentially and horizontally around the lower part of the frame 1. The drive gear 16 is driven so that the carriage 15 moves circumferentially around the guide rail 14. The carriage 15 may be driveable circumferentially through approximately 360°, but preferably the movement of the carriage 15 is limited to one complete rotation by a carriage stop 18 provided adjacent the guide rail 14, as shown in Figure 4.

[0032] The carriage 15 preferably does not contact the support structure 30, as accumulation on the support structure 30 could impede the progress of the carriage 15. Instead, the carriage 15 is supported by a pair of inner rollers 19 that contact an inner side of the guide rail 14, and a pair of outer rollers 20 that contact an outer side of the guide rail 14, The inner rollers 19 are mounted on respective carriage arms 21 that extend horizontally to either side of the carriage 15, for improved stability.

[0033] In an alternative embodiment, the functions of the guide rail 14 and the gear track 17 may be combined. For example, the gear track 17 and drive gear 16 could be omitted and one or more of the inner or outer rollers 19, 20 may be driven so as the drive the carriage 15 around the guide rail 14. Alternatively, the guide rail 14 may be omitted and the gear track 17 modified so as to provide a guiding function. Instead of a gear/gear track or rack and pinion arrangement, an alternative linear drive arrangement may be used, such as a roller pinion or friction drive.

[0034] The carriage 15 is arranged to carry one or more tools 22 for servicing the support structure 30. By moving the frame 1 up and down the support structure 30 using the driveable wheei(s) 8, 9, and moving the carriage 15 circumferentially around the support structure 30, the tool(s) 22 may reach substantially any part of the external surface of the support structure 30, at least within the splash zone and subject to any restrictions due to hydraulic lines and the like.

[0035] The tool(s) 22 may be moveably mounted on the carriage 15, to allow movement of the tool(s) 22 relative to the carriage 15. For example, the tool(s) 22 may be reciprocally driveable towards and away from the support structure 30, for example in a radial direction.

[0036] Examples of the tool(s) that may be mounted either singly or together on the carriage 15, and which may be interchangeable, include:

a high-pressure water nozzle for cleaning the surface of the support structure 30 a wall thickness measuring probe for measuring the wall thickness of the support structure 30, for example using ultrasound

a video camera 27 for inspection of the servicing site

a clearance sensor for sensing clearance from the surface of the support structure a painting tool, such as a paint roller or brushes, for painting the surface of the support structure 30

a wrapping tool for applying a protective wrapping to the support structure 30 a cutting tool for cutting a part of the support structure 30, for example using high- pressure abrasive cutting.

[0037] In the second embodiment, the carriage 15 carries a camera 27, such as a video camera, in addition to a cleaning tool 22. [0038] The apparatus may include one or more distance sensors, to determine the distance travelled along the support structure 30. The distance sensor(s) may for example determine the number of rotations of the wheel(s) 8, 9, for example by using one or more optical or magnetic angular position sensors.

[0039] The carriage 15 may include one or more rotational position sensors (e.g. optical or magnetic sensors) able to detect an absolute or relative circumferential position of the carriage 15 relative to the frame 1, for example by detecting reference position markings on the guide rail 14 or the gear track 17.

[0040] The distance sensor(s) and/or rotational position sensors (s) may be used to determine the position of the tool 22, carriage 15 or another part of the apparatus on the support structure 30. This may allow the apparatus to travel to a predetermined absolute position or to return to a previously visited position, for example where an anomaly or discrepancy has been detected.

[0041] The apparatus may be aligned with one or more reference marks on the support structure 30, to allow the apparatus to return to a previously visited position relative to the reference marks. In one example, a horizontal and/or vertical visible mark is made on the support structure 30 corresponding to an initial position of one or more parts of the apparatus, such as the vertical position of the upper support 3 and the circumferential position of a predetermined one of the struts 5, identified for example by a marking such as a distinguishing paint marking. The distance sensor(s) is set to zero. The carriage 15 is to its maximum circumferential position (either clockwise or anti-clockwise), and the rotational position sensor(s) is set to zero. As the apparatus moves along the support structure 30, the distance sensor(s) and rotational position sensor(s) measure the distance travelled in an axial and circumferential direction relate to the initial position. This enables the position of any anomaly or discrepancy on the support structure to be mapped and returned to, if required.

[0042] The first embodiment is designed to service support structures 30 with a diameter in the range 22 - 36 inches (0.56-0.91 metres). Alternative embodiments of different sizes and/or numbers of frame segments la, lb, lc may be provided to service support structures of other diameters. For example, Figures 6 to 12 show a second embodiment which is similar in construction to the first embodiment but has a frame 1 of smaller diameter designed to service a support structure 30 with a diameter in the range 9½ - 22 inches (0.24 - 0.56 metres). The frame 1 comprises two frame segments la, lb, which are semi-cylindrical and are assembled together to form a cylindrical frame 1. [0043] The second embodiment has three pairs of upper and lower arms 6, 7 as in the first embodiment evenly spaced around the upper support 3, In other embodiments, particularly those designed for servicing support structures of larger diameter, there may be more than three pairs of arms S, 7.

[0044] The arms 6, 7, together with the wheels 8, 9, hydraulic cylinders 10, 11 and adjustable length bars 12, 13, may be removably attached to the frame segments la, lb, lc. These components may then be interchangeably used with the frame segments la, lb, lc of the first embodiment and the frame segments la, lb of the second embodiment. Different carriages 15 may be required for the first and second embodiments, due to the different radius of curvature. Alternatively, a single adjustable carriage 15 may be interchangeably used between the first and second embodiments, for example with adjustable carriage arms 21.

[0045] Figures 17 to 22 show an apparatus in a third embodiment, which differs from the first and second embodiments in that the cage or frame 1 includes a middle support 33 to which two pairs of upper and lower arms 6, 7, carrying corresponding wheels 8, 9, are connected. Hence, the cage 1 comprises three annular horizontal pieces (lower support 3, middle support 33 and upper support 4) connected together by vertically extending struts 5 to form a generally cylindrical structure. Hence, the third embodiment can be thought of as a development of the first and second embodiments in which the middle support 33 performs a similar function to the upper support 4 of the first and second embodiments, and the upper support 4 of the third embodiment is an additional structural part that extends beyond the upper arms 6.

[0046] The cage 1 comprises two semi-cylindrical sections la, lb hingedly connected together at connection points 2a, 2b, and lockable together, similarly to the second embodiment. The cage in this example may designed in a larger version for fitting around structures 30 with a diameter of between 22 and 36 inches (0.56 - 0.91 m), or in a smaller version for structures 30 with a diameter of between 8 and 22 inches (0.20-0.56 m).

[0047] One pair of arms 6, 7 has a corresponding pair of actuating cylinders 10, 11, while the other pair of arms has a corresponding pair of adjustable length bars 12, 13. The wheels 8, 9 of at least one pair of arms 6, 7 are reciprocally drivable to as to move the apparatus up and down the structure 30.

[0048] In this embodiment, the apparatus has no guide rail 14 or carriage 15 for carrying tools 22. Hence, the centre of gravity (COG) is close to the geometric centre of the cage 1, as shown in Figures 17 and 18. As shown in Figures 23 and 24, the apparatus is configured as a traction module for connection in series along and around the structure 30 to one or more servicing modules 34, such as a cleaning module, NDT (non-destructive testing) module and/or cutting module. Each additional module comprises a cage or frame of similar construction to that of the traction module, and may comprise two or more pairs of arms 6, 7 with corresponding wheels 8, 9 similar to that of the traction module, except that none of the wheels 8, 9 of the additional module are driveable; instead the servicing modules 34 are driven along the structure 30 by the traction module. Alternatively, the one or more servicing modules may be moved along the structure 30 by some other means, such as one or more winches attached to the structure 30 or to a platform.

[0049] The distance travelled along the structure 30 may be measured by a measuring wheel 43 that is supported by the frame 1, for example by middle support 33, and is pivotable into contact with the structure 30. The measuring wheel may be an encoding wheel from which the distance travelled may be detected optically and/or electronically.

[0050] As shown in Figure 24, adjacent first and second modules may be connected together by one or more first docking parts on a first module that docks with a corresponding one or more second docking parts of the second module; for example, the first docking part(s) may comprise one or more male docking probes 35 and the second docking part(s) may comprise one or more receptacle(s) 36 into which the corresponding male docking probe(s) 35 fit. The connection may be secured by a locking system such as a quick release bolt 37 that passes through apertures in the male docking probe and the receptacle. Alternative docking and/or securing mechanisms may be used.

[0051] The traction module may have a plurality of feet 42 attached to the lower support 4. Preferably, the feet 42 are removable to allow connection of an additional module below the traction module.

[0052] The traction module includes a master controller 38 that is removably connectible by leads 40 to one or more corresponding slave controllers 39 on the one or more additional modules. The master controller 38 is controlled from the surface by the remote control unit 25, and passes communication signals and/or electrical power to the slave controllers 39.

[0053] Figure 13 shows a kit of parts that may be provided to allow apparatus of either the first or second embodiment to be assembled, comprising at least the frame segments la, lb, lc of the first embodiment, the frame segments la, lb of the second embodiment, the arms 6, 7, together with the wheels 8, 9, hydraulic cylinders 10, 11 and adjustable length bars 12, 13 (shown here attached to the frame segments la, lb of the second embodiment), carriages 15 for the first and second embodiments, a set of hydraulic hoses 29, and a hydraulic power supply 28. In this example, the kit of parts is provided in a transportable container 32 including a workbench 31, to facilitate partial assembly of the apparatus before assembly around the support structure 30.

[0054] In embodiments designed for support structures 30 of only one diameter, or a small range of diameters, some of the non-driven pairs of arms 6, 7 and wheels 8, 9 may be replaced by other types of guides, such as rollers or wheels of fixed radial position.

[0055] Figure 14 shows examples of driveable functions of the apparatus in embodiments of the invention, such as the embodiments as described above:

i. Clamp open/close, by driving the driveable pivotable upper and lower arms 6, 7 so as to pivot radially outwards/inwards respectively;

ii. Move up/down, by driving the driveable wheel(s) 8, 9 in contact with the surface of the support structure 30 in forward/reverse directions respectively;

iii. Rotate carriage clockwise/anticlockwise, by driving the drive gear 16 in forward/reverse direction respectively;

iv. Tool adjustment forward/backward, by driving the tool 22 radially forward/backward respectively, with respect to the carriage 15.

[0056] The driveable functions may be each be powered and/or controlled by hydraulic or electric power, for example by hydraulic hoses and/or electrical cables connected to the apparatus. Hydraulic power is preferable for at least some applications, for example in order to reduce the weight of the apparatus and/or to avoid the use of electricity in a marine environment. A hydraulic power unit may be mounted on a platform and connected to the apparatus by flexible hydraulic hoses.

[0057] An example of a hydraulic drive system for the apparatus is shown in Figure 15, in which the pivoting of one of the pairs of arms 6, 7, the rotation of the corresponding wheels 8, 9, and in the case of the first and second embodiments, the rotation of the drive gear 16, and the reciprocal driving of the tool 22 are driven by separate hydraulic lines, connected to a hydraulic power unit (not shown).

[0058] The apparatus is preferably controlled by a remote control unit 25, as shown for example in Figure 16, which allows control of some or all of the functions described above, preferably by means of corresponding user actuabie controls. The remote control unit 25 may be connected by a wired or wireless connection to a controller 26 of the functions described above. Power for driving the functions may be provided by a power supply 28, under the control of the controller 26. [0059] Preferably, the drive speeds of the wheels 8, 9 and of the drive gear 16 are controllable independently to adjust for the servicing required. Alternatively or additionally, the remote control unit 25 or controller 26 may be programmable or programmed to carry out a particular service by coordinated control of the different functions, optionally in response to the distance travelled as detected by the distance sensor(s), and/or the circumferential position of the carriage 15 as detected by the circumferential position sensor(s). This may enable a predetermined section of the support structure 30 to be serviced.

[0060] The pivot angle of the arms 6, 7 may be varied during use, for example to allow the apparatus to be driven up or down a sloping or curved support member.

[0061] The number of wheels 8, 9 that are powered may be varied according to the load to be carried by the apparatus or the operating conditions of the apparatus. The pivoting of more than one of the pairs of arms 6, 7 may be powered, depending on the adjustability or clamping force required.

[0062] Embodiments of the present invention may be used for servicing tapering support structures, by varying the degree of pivoting of the arms 6, 7 to adjust for varying diameter as the apparatus moves up and down the support structure.

[0063] In an alternative embodiment, the arms 6, 7 may be mounted on the lower support 4 and the guide rail 14 may be mounted on the upper support 3.

[0064] Preferably, the frame segments la, lb, lc are constructed of aluminium tube so as to be lightweight. For example, the mass of the apparatus, excluding hydraulic or electrical lines, may be in the range 200-300 kg.

[0065] For larger embodiments, the method of closure by removable pins may be replaced by a hydraulic closure method, in which two or more of the cage or frame segments la, lb, lc are connected together with hinged connections, actuated for example by hydraulic rams or cylinders 41, as shown for example in Figure 17. The segments la, lb, lc may be connected together on a suitable surface such as a floating pontoon or barge, supported for example by the feet 42. The hinged connections may be opened such that the cage or frame 1 fits around the support structure 30 to be serviced, then closed so as to secure the frame 1 around the structure 30. The segments la, lb, lc may be secured together by one or more locking mechanisms, such as Socking cylinders 44.

[0066] The above embodiments are designed for servicing a circular cylindrical support structure 30 such as a pile, and therefore the frame 1 is approximately circular cylindrical, having an inner diameter slightly larger than the diameter of the support structure 30. Alternative embodiments may have alternative shapes and sizes to match the type of support structure 30 which they are designed to service. For example, a square or rectangular cylindrical frame 1, preferably with a pair of arms 5, 6 on each of the four sides, may be used in an embodiment designed for servicing a square or rectangular cylindrical support structure 30.

[0067] The above embodiments may be used in a marine or aquatic splash zone, or at a shallow depth below the surface, such as 10 metres. The embodiments may be modified for operation below 10 metres in depth, for example by the use of suitable hydraulic seals. The embodiments may be used for servicing pipes, to the extent that they are not impeded by the support of the pipes.

[0068] Alternative embodiments of the present invention may be used for servicing non marine or on-shore support structures, such as wind turbines or radio masts. For these applications, the frame segments la, lb, lc may be provided with one or more detachable or permanently attached wheels for or other transport members, allowing the frame segments to be moved into position around the support structure, along the ground. For example, each frame segment la, lb, lc may have one or more wheels attached at each side and an additional removable wheel on a truss at the apex of a triangle formed by two wheels on the frame 1 and on the outside of the frame. The segments la, lb, lc may then be assembled or closed around the support structure 20, for example by means of removable pins or by the hydraulic rams as described above.

[0069] Alternative embodiments of the invention, which may be apparent to the skilled person on reading the above description, may fall within the scope of the invention as defined by the accompanying claims.

List of parts and corresponding references

[0070]




 
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