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Title:
APPLICATION METHOD OF INSULATED EXTERIOR CLADDING
Document Type and Number:
WIPO Patent Application WO/2020/046226
Kind Code:
A1
Abstract:
The invention relates to application method of insulated exterior cladding that is very easy to assemble with its modular structure, which is used both as an exterior cladding and as heat and sound insulation material in buildings.

Inventors:
ASKIN KAZIM SERDAR (TR)
Application Number:
PCT/TR2018/050881
Publication Date:
March 05, 2020
Filing Date:
December 25, 2018
Export Citation:
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Assignee:
ISSOWELL YAPI SANAYI VE TICARET ANONIM SIRKETI (TR)
International Classes:
E04F13/076; E04F13/075
Domestic Patent References:
WO2013073974A22013-05-23
Foreign References:
US20010013211A12001-08-16
CN207647090U2018-07-24
Attorney, Agent or Firm:
ERGUVAN, Gunan Ceren (TR)
Download PDF:
Claims:
CLAIMS

1. The invention is an application method of insulated exterior cladding that is very easy to assemble with its modular structure, which is used both as an exterior cladding and as heat and sound insulation material in buildings characterized in that; comprising the method steps of; mounting the wall connection profiles on the ground side to the concrete beams in parallel with the floor code at the lowest point on the building surface where the application will be made, fixing to the column with dowel screw so that the return profile and / or connection profile to the corners are to the full corner, mounting the back and forth conveyor profiles on the male channel connection profile so as to correct the errors in the z axis by squeezing them from the silicon, cecomastic or similar material, selecting the length of the L-shaped connection profile in the z-axis according to the insulation thickness of the country and the wall-flating ability, screwing the bearing profile with the connection profile when the carrier profile is on the full axis, squeezing the semi-fluid material between the two profiles so as to prevent the distortion of the axial adjustment of said two profiles from the smallest setting and to ensure that there is no axial distortion during screwing, attaching a suitable plug to the screw to be inserted into the hole that opens to the corresponding point of the first screw connection point perpendicular to the wall, fixing the vertical axis of the panel by means of the screw passing through the corner of the connection; setting the second panel between two panels with gauge prepared according to the gap to be adjusted according to calculated amount of expansion, fixing the corner start screw as in the first panel, securing the screw between the two parts of the external connection part screw that comes to the screw connection point of the first panel, tightening and loosening the screw at the center point after the second panel is fixed, removing the dust on the two surfaces by washing the area between walls and panels with water, filling the cavity with the pump or buckets according to the total desired insulation value with plaster which made with blends formed by polymers and mold-inhibiting chemicals in order to use perlite, pearlite, pumice or three together in different combinations as insulation material, cement or cement based materials, gypsum or gypsum based materials, other strengthening materials of alkali silicates and water repellent, strength enhancer, adhesion enhancer and fluency, insulating filler to be protected from vertical and horizontal precipitation and not to get water into the metal profile and or panel closure. 2. An application method of insulated exterior cladding according to claim 1 ; includes the method step that, cutting of the connection profiles at the corners of the corners and bringing them to the forehead.

3. An application method of insulated exterior cladding according to any preceding claims; includes the method step that, cutting and joining of profiles 45 ° at 90 ° turns.

4. An application method of insulated exterior cladding according to any preceding claims; non-column systems with corner angles made of metal surface panels with preferred angle panels.

5. An application method of insulated exterior cladding according to any preceding claims; includes the method step that, selecting the second profile relative to the outwardly protruding region of the wall to achieve the desired minimum value at each point for the thickness of the coating and to remain at the rear of the wall.

6. An application method of insulated exterior cladding according to any preceding claims; includes the method step that, inserting a liquid gasket or placing a solid gasket on the floor of the second panel.

7. An application method of insulated exterior cladding according to any preceding claims; includes the method step that, checking whether they are properly mounted on the x-axis with a spirit level or laser.

8. An application method of insulated exterior cladding according to any preceding claims; includes the method step that, when the first row is finished or the panel dimensions are small in the cladding, after the two or more rows are finished, the corner points of the panels with the help of laser or rope are provided with corner screw to be in the exact place in the z axis.

9. An application method of insulated exterior cladding according to any preceding claims; said insulation mortar is expanded at a density below 300 kg / m L 3 to provide a thermal conductivity coefficient of less than 0.065 W / (mK).

10. An application method of insulated exterior cladding according to any preceding claims; includes the method step that, vibrating with a vibrator after filling the mortar up to the bottom of the male channel at the top row to ensure that the mortar is fully seated and there are no air gaps.

Description:
APPLICATION METHOD OF INSULATED EXTERIOR CLADDING Technical Field

The invention relates to application method of insulated exterior cladding which is used as exterior cladding structure and providing insulation. In particular, the invention relates to application method of insulated exterior cladding that is very easy to assemble with its modular structure, which is used both as an exterior cladding and as heat and sound insulation material in buildings.

Background of the Invention

Exterior claddings provide effective protection against outdoor weather conditions such as rain, wind, snow and sun, while the buildings are also used to complement the architectural style of the building. They are materials that protect the effects from the outside of the structure, i.e. the atmosphere, from the wall core.

The cladding materials are generally selected and applied in accordance with the design and aesthetic appearance of the building. In Turkey, mainly wood, precast, American siding, siding coatings, composites, granite, aluminum, natural stone and glass exterior cladding is used.

In countries, such as the USA, Canada and Australia, exterior cladding firms are widely used (depending on thermal conditions), wood siding and American siding exterior claddings are used. Since the exterior cladding is usually done during the construction phase, it is costly and laborious to apply in old houses. The most popular exterior cladding for buildings is the exterior cladding application and siding exterior cladding due to the fast application and economic reasons. All of the materials used in the present technique (aluminum composite, glass, ceramic, betopan, sinterflex, etc.) are all made of metal carrier carcass and then, if it is used as insulation, it is assembled. Finally, it is mounted as the exterior cladding. Since the installation is only mechanical and the back is empty, measures must be taken to prevent the wind from entering behind the coating. However, over time, openings can pose a danger in severe winds.

However, since the insulation materials can be applied in the form of plates, insulation leaks are high due to the joining points and numerous screw disposal. Since these processes are carried out gradually in 4 to 7 steps, the application cost is very high and lasts long.

EPS, XPS or styrofoam are used in the jamb applications. These materials are flammable or flame retardant class materials. They are petroleum-derived and harmful to nature. Even if they are not flammable during the fire, the gases they release can be harmful or even lethal to human health.

However, after application the joints should be repaired with a mixture of chemical resin and silica and finally they have to be painted. As it is mounted directly on the wall and the dowels are installed, it is a system that allows for low correction of the curvatures and disturbances on the wall.

In the literature, in the application of the publication number TR 2018 08409, the invention relates to;“The invention is an exterior cladding material used for sound and heat insulation in buildings; The other (opposite) surface of the surface is made of clay based clay which is composed of clay-based clay and consists of a composite structure with a composite structure and the glass fiber reinforced concrete layer is composed of steel or a network of different metals.”

In the aforementioned application, the composite panel comprising a clay based exterior material is disclosed. In the literature in the application of the utility model TR 2018 08325, the present invention relates to;“The invention relates to in the construction sector, water and styrene, which are used to protect the interior and exterior wall cladding of buildings and to prevent heat loss, Acrylic, hydroxyethyl cellulose and calcite-containing stone wool and glass wool sheet and profile coated with A fire-class chemical plaster”

In the aforementioned application, acrylic based plaster is used for coating stone wool and glass wool sheet. In the literature, in the application of the publication number TR 2018 06069, the invention relates to "The invention is related to the doors / windows / facades made of aluminum materials used in the buildings in order to ensure the advancement of the people to the safe area by using the passage corridor specified in the structure within a certain period of time by forming a passage corridor within the structure against possible fires formed between the main profiles made of aluminum material connected by the interconnecting elements, the glass is to be positioned, the inner layer of the stainless material surrounding the cavity to be positioned, developed to increase the resistance against high temperatures in the possible fires; It is related to the outer layer of ceramic paper material which is coated on the outer surface of the inner layer made of stainless material, which increases the protection time of the door / window / facade by increasing the strength of the inner layer of the stainless material during the fire.”

In the aforementioned application, fire-resistant aluminum siding is disclosed. Due to the abovementioned disadvantages, a new application method insulated exterior cladding structure was required.

Disclosure of the Invention From this aspect of the art, the object of the invention is to provide an application method insulated exterior cladding which eliminates the existing disadvantages. Another object of the invention is to provide a non-combustible structure as the material in the class A1 is used as a non-flammable material.

Another object of the invention is to provide a structure that can offer thousands of alternatives in color, design, material, size during the architectural design stage because of its very flexible nature.

It is a further object of the invention to provide a structure which is harmless to nature due to the fact that all of the materials used are natural and are not chemical and petroleum derivative.

Another object of the invention is to provide a structure with a heat conduction coefficient U of less than 0.065 W / (mK), as stated by international standards in heat insulation.

Another object of the invention is to provide a structure which can provide the desired general standards in residences due to the use thickness and seamless continuous application of the material used. Another object of the invention is to provide a structure that minimizes field labor costs due to ease of application and time savings.

Another object of the invention is to provide a structure that provides a lower load addition to buildings compared to other applications, since it is less than the final weight of the many insulation and coating materials used.

It is a further object of the invention to provide corrosion-resistant metal sheets of aluminum, stainless steel, or corrosion-resistant metal sheets with painting or coating; to form a structure that allows it to be used in flat form or in three dimensional form.

Another object of the invention is to provide a structure for the use of flat or patterned glasses, ceramics and flexible ceramics for exterior use. Detailed Description of the Invention

In this detailed description, the innovation is described with examples that will not have any limiting effect for better understanding of the subject matter.

The invention is an application method of insulated exterior cladding that is very easy to assemble with its modular structure, which is used both as an exterior cladding and as heat and sound insulation material in buildings characterized in that; comprising the method steps of; mounting the wall connection profiles on the ground side to the concrete beams in parallel with the floor code at the lowest point on the building surface where the application will be made, fixing to the column with dowel screw so that the return profile and / or connection profile to the corners are to the full corner, mounting the back and forth conveyor profiles on the male channel connection profile so as to correct the errors in the z axis by squeezing them from the silicon, cecomastic or similar material, selecting the length of the L-shaped connection profile in the z-axis according to the insulation thickness of the country and the wall-flating ability, screwing the bearing profile with the connection profile when the carrier profile is on the full axis, squeezing the semi-fluid material between the two profiles so as to prevent the distortion of the axial adjustment of said two profiles from the smallest setting and to ensure that there is no axial distortion during screwing, attaching a suitable plug to the screw to be inserted into the hole that opens to the corresponding point of the first screw connection point perpendicular to the wall, fixing the vertical axis of the panel by means of the screw passing through the corner of the connection; setting the second panel between two panels with gauge prepared according to the gap to be adjusted according to calculated amount of expansion, fixing the corner start screw as in the first panel, securing the screw between the two parts of the external connection part screw that comes to the screw connection point of the first panel, tightening and loosening the screw at the center point after the second panel is fixed, removing the dust on the two surfaces by washing the area between walls and panels with water, filling the cavity with the pump or buckets according to the total desired insulation value with plaster which made with blends formed by polymers and mold-inhibiting chemicals in order to use perlite, pearlite, pumice or three together in different combinations as insulation material, cement or cement based materials, gypsum or gypsum based materials, other strengthening materials of alkali silicates and water repellent, strength enhancer, adhesion enhancer and fluency, insulating filler to be protected from vertical and horizontal precipitation and not to get water into the metal profile and or panel closure. In the application phase of the mentioned insulated exterior cladding structure, firstly, the wall connection profiles are mounted to the concrete side with parallel dowel screw system at the lowest point of the building surface where the application will be made.

These profiles are mounted in parallel with the beam direction with the required laser, spirit level or rope-like aids. If all facades of the building are to be covered, this process is repeated on all fronts.

In the corners, the profiles are cut to the forehead with an angle angled to the corner angle. Profiles are cut at 45 ° in 90 ° turns.

Then, if the desired rotation profile is desired to the corners on the vertical axis, the anchor screw is fixed to the column so that the connection profile is at the right corner in the vertical axis. In non-column systems, corner turns are made from metal surface panels with the preferred angle panels.

After installation of the connection profiles, the post-production z-axis errors on the wall are adjusted so that the carrier profiles on the male channel connection profile are mounted back and forth in the groove from the silicon, cecomastic or similar material. The length of the L-shaped connection profile in the z-axis is selected according to the country insulation thickness and the wall flat-ability. A value longer than the insulation thickness is always selected. In this system, the distance of the second profile is chosen according to the outermost region of the wall. In this way, for the thickness of the coating at every point desired minimum value is provided at the same time at the same time the wall is left behind.

The coating is mounted axially to the project. When the carrier profile is on the full axis, it is screwed together with the connection profile. The semi-fluid material that is squeezed between the two profiles ensures that the axial adjustment of the two profiles from the smallest setting does not deteriorate and there is no axial distortion during screwing.

Then a starting point corner is selected and starting from that corner. If there is no corner rotation profile, corner turning panel is placed. And the first screw connection point is attached to the wall perpendicular to the hole in the hole to be inserted into the screw is attached to the appropriate anchors. With the screw passed through the connection corner hole, the panel is tightened on the y-axis at an upright axis to stand upright.

Then the liquid gasket is placed on the floor where the channel of the other panel will coincide or the solid gasket is placed. By placing the second panel and the distance between the two panels is adjusted by the gauge prepared according to the gap to be adjusted according to the calculated amount and the corner starting screw is installed and fixed as in the first panel.

The outer connector of the 2 panels to the screw connection of the first panel ensures that the screw is pressed between the two parts. After fixing the second panel, if the screw in the middle point is tightened, the panels are moved to the wall and if they are loosened, the panels move outwards. As the panels are placed, it is also checked that they are properly mounted on the x-axis with the spirit level or laser.

When the first row is finished on the facade or the panel dimensions are small, after the two or more rows are finished, it is provided with corner screw to make the corner points of the panels in full position on the z axis with the help of laser or rope. When the screw is tightened, the panels move towards the wall and move outwards if they are loosened in the opposite direction. After adjusting all axes, the wall and the inter- zone area are washed with water to remove dust from the two surfaces. Then, in this space, it will provide thermal conductivity coefficient below 0,065 W/ (mK) used in panels (depending on the atmospheric conditions and country technical specifications). In order to be used as insulation material in different proportions cement or cement based materials, gypsum or gypsum based materials, other strength-enhancing materials of alkali silicates and water repellent, strength- enhancing, adhesion-enhancing and fluent polymers and mold-forming fungicidal chemicals created using a mixture the mortar is prepared and filled into the cavity, which is set according to the total desired insulation value by pump or buckets. After the mortar is filled up to the bottom of the male channel of the top row, it is ensured that the mortar is fully inserted and no air pockets are left.

In each mentioned order, the male channels serve as a guide to the upper row (y axis) on which it remains. In this way, the coating process is carried out on the building facade until the end of the two beams. According to the speed of work and static calculation, the profiles are mounted on the z axis so that the energy that is filled between the two walls on each floor or on a few floors not to cause the potential energy to be swollen on the lower floors without the jointing of the fluid without the joint. Said profile is L-shaped like the initial profile but is shorter than the total insulation thickness.

In this way, if the work progresses rapidly and the mortar may be more volumetric due to the frictions, the pressure of the liquid insulation mortar is prevented.

This process continues until the facade is completed. After being placed in the top position, the insulation filler is covered with metal profile and or panel that will be protected from vertical and horizontal precipitation and not water. In the areas where windows and balconies come from on the facade, terminating profiles of the panels are used. When used in conjunction with silicone facade or different systems, the intermediate installation profile is used between the two systems.

This system can be used with glass facades and aluminum composite coatings, which are already called silicon facades. This provides flexibility in installation. The metal plates can be made with the old carcass method on circular surfaces and the gap formed at the rear can be made as described above with insulation filling. The mechanical fasteners used in this system also provide the means for forming a mold for the fluidic grout between the panels and the wall, together with the carrier tasks. Here, the insulation mortar on the desired front of the desired thickness of the mold formed by the mold to make the mold. Age-bearing molds and mechanical connections will be subject to considerably less stress after the mortar has dried and then glued the panels with the wall.