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Title:
AUTOMATIC PURGE SIPHON FOR EVAPORATIVE AIR COOLER
Document Type and Number:
WIPO Patent Application WO/1987/004508
Kind Code:
A1
Abstract:
An automatic purging of water from a reservoir in an evaporative air cooler by means of siphon (3) having two inlets (6, 12) and an outlet (11) installed at an outlet of the reservoir. Each time the pump (2), which supplies water from the reservoir to the evaporator, is turned off, the pressure at the pump outlet (4) drops to zero causing the siphon (3) to be automatically primed by water flowing under gravity from vessel (1) through pump (2), siphon inlet (6) and siphon outlet (11). The siphon (3), once primed, drains the water from the reservoir through siphon inlets (6, 12) and outlet (11) and turns itself off automatically once air is sucked in through one of the siphon inlets (6, 12). Also disclosed is an arrangement where the flow from vessel (1) to siphon (3) bypasses pump (2).

Inventors:
HOST GLEN FRANCIS (AU)
Application Number:
PCT/AU1987/000012
Publication Date:
July 30, 1987
Filing Date:
January 19, 1987
Export Citation:
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Assignee:
HOST GLEN FRANCIS
International Classes:
F04F10/00; F24F6/04; (IPC1-7): F25B45/00; F04F10/00; F04F10/02; F25B47/00
Foreign References:
GB171179A1921-11-11
US2828761A1958-04-01
AU4918085A1986-05-08
US4192832A1980-03-11
US4129140A1978-12-12
US2856166A1958-10-14
US2646061A1953-07-21
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Claims:
SHEET '6 CLAIMS
1. CLAIMS CLAIM 1 Use is made of the siphon principle to pump out the liquid contents of evaporative air coolers for a purge cycle , and this particular application of a siphon is distinguished by its method of being primed as being via discharge of a high level storage of water , which storage is mounted within the air cooler in its upper portion . CLAIM 2 Automatic priming of the purge siphon of claim 1 into operation is initiated by the action of the electric water pump of the evaporative air cooler being switched off . The loss of pressure at the electric pump's outlet is utilized to cause a discharge of stored priming water for the purpose of claim 1 . Thus this sets the timing of a purge cycle to be automatically set generally after each use of the air cooler . CLAIM 3 This claim is for a method of releasing stored priming water as per claim 2 and is optional to the method outlined in claim 4 . The normal electric pump has an 'ante' chamber fitted or moulded to its main inlet . This chamber is open to the pump's inlet , has an opening with extension to allow for tube connection to the siphon inlet , and a valved opening or openings which allσw[s] only the directional flow of reservoir water into the antechamber . The pump outlet directly feeds via a tube into the lower level of the stored priming water vessel , and from a top outlet of that vessel, continues to the normal circuit . In this claim , when there is a loss of pressure at tbs pump's outlet [ claim 2 ] , the arrangement and pump ante chamber direct the consequent flow of priming water which gravitates from the upper vessel down to the siphon via the pump housing , pump antechamber , and the siphon inlet . CLAIM 4 This claim is for a method of releasing stored priming water as per claim 2 , and is optional to the method outlined in claim 3 . Use is made of the 'hydraulic valve* principle whereby the "switching' or pressure chamber of such a valve is connected via a tube to the outlet of the electric pump . It 'tees' off from the pump's main delivery which feeds water via a tube to a top inlet of the stored priming water vessel , and then continues via an outlet in the top of that vessel to the remainder of the normal water circuit . The higher pressure [ inlet ] side of the hydraulic SHEET 7 CLAIMS valve connects by a large bore tube to the lower level of the stored priming water vessel . The lower pressure [ outlet ] side of the hydraulic valve has a chamber fitted or moulded to it . This chamber is open to the hydraulic valve outlet , has an opening with extension to allow for tube connection to the siphon inlet , and a valved opening or openings which allow[s] only the directional flow of reservoir water into this chamber . In this claim , when there is a loss of pressure at the pump's outlet [ claim 2 ] , the hydraulic valve releases , and the arrangement directs the consequent flow of priming water which gravitates from the upper vessel down to the siphon via the hydraulic valve , the hydraulic valve outlet chamber , and the siphon inlet . CLAIM 5 The provision ol an enclosed vessel of nominally two litres capacity , applicable to all previous claims , with connections in and out for tubes in arrangements suitable to claims 3 and 4, and mounting facilities to enable fixture of vessel in the upper portion of the evaporative air cooler . Its basic function is to store and deliver a suitable head and volume of water for the priming of the siphon purge function of claim 1 . CLAIM 6 A siphon as employed in claim 1 , whose outlet below the reservoir of evaporative air coolers is nominally one third to one metre long in vertical drop to a point of free air , and whose internal diameter is nominally 23nm' of even bore . It can be flexible but it must present no constrictions to the bore nor any upward bends which will cause water traps . CLAIM 7 A siphon as employed in claims 1 and 6 which contains provision of an air tight tube or passage through it from crown to outlet , to conduct water from the trickle bleed facility to waste . Such a tube is made removeable for inspection or replacement purposes and its entry into the crown of the siphon is airtight, CLAIM 8 A siphon as employed in claims 1 , 6 , and 7 , wh ose extra function of being the reservoir overflow outlet , is enhanced by the shaping of the falling edge into a level rim , internally in the siphon crown . The diameter of the rim is made slightly larger than nominally 23πm in order to mimic its conventional counterpart . CLAIM 9 A siphon as employed in claims 1 , 6 , 7 , and 8 , which SHEET 8 CLAIMS has its priming inlet moulding formed into a smooth , almost 's1 bend pipe , from tle crown of the siphon to almost touching the reservoir bottom at whence it points laterally for tube connection to chamber of claim 3 or 4 . CLAIM 10 A siphon as employed in claims 1 , 6 , 7 , 8 , and 9, which has the almost necessary option of having a scavenger inlet added to the siphon . This extra inlet is moulded into a smooth pipe bend , from the crown of the siphon to within nominally 5m of the bottom of the reservoir with its mouth pointing vertically downwards . This inlet can optionally be constructed so as to be manually swung up out of water on a glanded or pipe threaded join to provide a "disable siphon' facility , because such a position stops a siphon pump . This extra inlet reduces the total siphon inlet resistance to water flow , thus assisting reliable priming of the siphon into operation , and assists rapid purging of the reservoir . This scavenger inlet is displaced laterally from the priming inlet by an acute angle , from the crown of the siphon being the centre . This angle is nominally 40 degrees and its purpose is to divert most of the priming water flow away from the scavenger inlet , and thus enhances a reliable prime of the purge siphon .
Description:
AUTOMATIC PURGE SIPHON FOR EVAPORATIVE AIR COOLER

TECHNICAL FIELD : In particular applications of evaporative air coolers , provision is required , integral with each air cooler, that the salinity level of the water used therein be maintained at a low minimum . Because the pure water component of the water feed [ which is mains water generally ] is consumed by evaporation during normal operation of the air cooler , the undesireable buildup of the soluble impurities of the water , remaining in the water circulation system , would lead to deterioration and impairment of air cooling performance . The soluble salts crystalize into solids . Expulsion of reservoir water , as a continuous trickle, during air cooler operation , is one ccrnmon method of restricting the salinity level . Some models of evaporative air cooler also include the facility to 'dunp 1 or 'purge' the whole water reservoir contents , at the determination of the will of the operator/owner of the air cooler via manually operated electrical switches . PRIOR ART : Problems associated with a solenoid operated plunger valve method of achieving such a facility are that : a] Human memory is required for manual instigation of 'dumping' , and thus prone to misoperation and neglect . b] Present *duπp' valve used is prone to leak and to malfunction due to grit and crystalized salts fouling the valve face and movement , as well as poor valve seating due to design flaws. c] Difficulty in further procurement of parts for the present duηper assembly requires that rebuilding the design or innovating , be an urgent priority . d] Present valve requires its own unique drainage hole in the bottom of the water reservoir which complicates the external drainage pipework . The continuous water trickle bleed system , together with the reservoir overflow pipe , presently share a separate reservoir drainage hole . e] Present 'dump' valve requires an electronic apparatus to hold the valve's solenoid operated for a timed period , to ensure a complete reservoir flush when the dumping cycle has been instigated by the manual switch .

PR LEMS WITH PREVIOUS SIPHON TYPE METHODS :- Since most of these methods prime their siphons by virtually causing an enhanced reservoir overflow condition , this requires siphon

SHEET 2 DESCRIPTION construction to be sensitive to small changes in the liead of water surrounding the siphon . It is this requirement of sensitivity which limits their degree of reliability . a] Ball float valves cannot reliably maintain the critical water level in the reservoir . b] The bore of the s÷iphoπ outlet , being of necessity small , requires critical constriction of the inlet water supply line to ensure that the inflow rate is insufficient to hold a continuous siphon discharge at the end of a purge cycle , nor cause a false siphon purge if the ball float valve remains open due to malfunction , yet the inflow rate must at least equal the rate of evaporation of the air cooler's water. DISCLOSURE OF INVENTION :- Ths siphon principle is utilized as the means of purging the reservoir water . This new invention is an arrangement of pipes , tubes , vessels , and valves which automatic ally cause priming water to be forced through the siphon as soon as power to the cooler's electric pump is switched off . ADVANTAGES :- a] A cheap method of achieving an automatic purge. b] Reliability assured through simplicity of design . Very few moving parts and these are not prone to water salts encrustation. c] The siphon method 'cannot' leak . A siphon is more truly a pump than a valve , and requires special priming for it to be able to pass water . d] The siphon can scavenge quite large sediment solids . e] Both the overflow and trickle bleed wastes can be discharged via the same siphon outlet , thus siirplifying the waste water pluribing . f] No expense of electricals at all is required for this method and the electric pump needs only the addition of a plastic rroulding, generally , to provide its extra function . g] Fast . Once primed , the large bore siphon virtually puηps the old water out to the point of sucking air at its inlets at which stage it rapidly reverts to its idle condition , and thus allowing replenishment of the reservoir by the normal means . h] The siphon bore is so large that full ball valve flow cannot alone instigate a 'prime' nor maintain a siphon discharge flow.

SHEET 3 DESCRIPTION i] There is no demand for critical setting of the ball float valve nor any need to constrict its maximum delivery . j] The purge facility can be provided in small fixed installation air coolers whose small amount of suspended circulation water prevents the application of other certain methods . BASIC DESIGN PRINCIPLES a] The siphon form of outlet is chosen for its superior performance and reliability as against the check valve method of purge outlet. b] The characteristic which distinguishes this particular application of the siphon method is that the priming of the siphon into operation is achieved by passing gravity forced water through it frcm a specially stored head of water . The head storage vessel is replenished via the water circulation system of the evaporative air cooler during normal operation . c] Another basic principle establishes such priming automatically by using the fact that the pressure at the outlet of the electric pump drops to zero when it has been switched off . Thus the siphon is primed to purge the reservoir automatically each time that the evaporative air cooler is turned off . d] Due to the particular design of siphon used , the siphon has the inherent ability to turn itself off rapidly when the reservoir has been drained to the point of sucking air at a siphon inlet. e] The invention's MODE A is suited to new manufacture of evaporative air coolers wherein mouldings of the pump and possibly reservoir are especially formed to embrace this invention in this its simplest form [ MODE A ] . f] The invention's MODE B is a little more complex , but allows cheaper conversion of evaporative air coolers which didn't have a purge facility or whose original facility requires replacement. g] MODE B is the invention's only option which allows the automatic purge to function in models whose circulation pump has such a small bore or delivery that MODE A operation would be impractical or unreliable . OPERATIONAL DESCRIPTION OF DRAWINGS

»

ELECTRIC PUMP IS SWITCHED ON - The pump draws in reservoir water via flap valve 5 [ MODE A ] , or directly [ MODE B ] , and forces the water out through its outlet 4 to the head storage vessel 1.

SHEET 4 DESCRIPTION Having filled the vessel , it then forces out at the deliveries 9 of the cooler's pad[s] . A small portion of water is drawn off from the pump's output circuit via various methods , and is discharged to waste via the 'trickle bleed' outlet 10 . In MODE B , pressure frαn pump outlet 4 also forces the 'hydraulic valve' 7 to be tightly shut . ELECTRIC PIMP IS SWITCHED OFF -

MODE A — Loss of pressure at pump outlet 4 allows water in head storage vessel 1 to return by gravity down through pump 2 . The reverse flow forces valve 5 to shut , allowing this priming water to be solely directed into the siphon inlet 6 .

MODE B — Loss of pressure at pump outlet 4 is extended to the hydraulic valve 7 , and so allows gravity of water in haad storage vessel 1 to force hydraulic valve 7 open . The priming water then flows solely directed into the siphon inlet 6 . This flow also keeps flap valve 8 closed .

SIPHONING — in both modes , commences as priming water expells air from the siphon 11 . The weight of the column of water in the siphon portion below the reservoir becomes the strength of this gravity powered type of pump . This siphon pump is then sucking water in at both siphon inlets 6 and 12 . Inlet 12 is the 'scavenging' inlet because it can be utilized by strategic positioning to scavenge large solids settling in the reservoir . Inlet 6 also begins to suck water and will take water from the reservoir via flap valve

5 [ MODE A ] or flap valve 8 [ MODE B ] as soon as the flow of priming

water from the head storage vessel 1 diministes .

The siphon continues to pump water out of the reservoir until air drawn into it at either inlet 6 or 12 breaks up the column of water in the siphon 11 . Very rapidly the siphon tube 11 empties and its pumping action ceases . The reservoir then replenishes itself with fresh water by the normal means which is usually a ball float valve water mains feed .

OVERELCW OF RESERVOIR — The excess water , perhaps due to a faulty ball float valve , passes __≡__mlessly down the siphon outlet when the water level reaches point 13 . Overflow alone cannot misoperate the siphon because the designed minimun flow of priming water is greater than what the normal ball float valves can supply .

SHEET 5 DESCRIPTION Although siphon inlets 6 and 12 are depicted in modes A and B as being 180 degrees to each other , the third diagram shows that they are actually on an acute angle to each other . this is designed so as to divert most of the priming water via inlet 6 down into the siphon tube 11 and away from the inlet 12 . Siphon outlet 11 must be free of water traps , constrictions , and ideally be one third to one metre long to a point of free air . Siphon inlet 12 need not be provided , but it enhances strong reliable siphon operation, will scavenge large solids from the reservoir , and can be made to pivot above water as shown in the third diagrεm to provide a quick 'Disable Siphon' facility for servicemen . The siphon's overflow facility requires special shaping of the lip at 13 to assist excess water to escape . Although not indicated on the drawings , the electric pump assembly and the hydraulic valve [ MODE B ] must be placed in filter baskets to prevent severe fouling of valves , and waterways by solid impurities in the water .




 
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