CROSS-REFERENCE TO RELATED APPLICATION

[0001] This application claims priority to and benefit of U.S. provisional patent application serial number 62/635, 830 filed February 27, 2018, which is fully incorporated by reference and made a part hereof.

GOVERNMENT SUPPORT

[0002] This invention was made with government support under grant number 1610074 awarded by the National Science

Foundation and grant number DE-EE0006521 awarded by the

Department of Energy. The government has certain rights in the invention .

FIELD OF THE INVENTION

[0003] The present disclosure relates to power electronics systems and more specifically, to a cascaded modular

multilevel converter for medium-voltage (MV) power electronics systems .

BACKGROUND

[0004] The most challenging requirement for power electronic systems connected to MV distribution line and supplying low- voltage loads is providing a high step-down ratio in a

reasonably simple, compact and cost-effective way.

[0005] A cascaded modular multilevel power electronic

converter disclosed here may meet this requirement. The disclosed power electronic converter can convert a single ^¬ phase medium voltage at its input to a regulated DC voltage at its output. An embodiment of a power electronic converter is disclosed in a previously filed provisional application (i.e., U.S. Prov. Pat. App . No. 62504247), now published as PCT application PCT/US2018/031903, international publication number WO2018208991A1, which is fully incorporated by

reference. The converter disclosed herein can be used in similar applications as described in this PCT application.

[0006] The present disclosure embraces an alternate topology for a modular multilevel series-parallel converter (MMSPC) that offers the advantage of good operating performance under light load conditions . Light load performance is important for applications such as an auxiliary power supply for a MV power electronics system, or a unidirectional solid-state transformer (SST) which powers a home (where very light load conditions are experienced when the home is unoccupied or during the night) .

SUMMARY

[0007] In one aspect, the present disclosure embraces a power electronic converter that offers a variety of advantages. The disclosed power electronic converter offers an advantage of high step-down ratio and power factor correction (PFC) function. Another advantage is the disclosed power electronic converter has excellent partial power performance, which is a major problem in other topologies. Another advantage is that the disclosed power electronic converter uses less switches than other topologies and limits the voltage stress on the switch to the voltage across the capacitor. Another advantage is that the disclosed power electronic converter offers natural balancing of the capacitors ' voltage due to the existence of a parallel mode (i.e., a mode in which the capacitors are connected in parallel) . Another advantage is that the disclosed power electronic converter is scalable and can be extended to an arbitrary number of levels, thereby allowing the disclosed power electronic converter to connect to very high voltages . Another advantage is that the

disclosed power electronic converter provides a simple way to implement predictive control for improved PFC performance.

Details of the predicative control may be found in IEEE APEC conference (March 4-8, 2018, San Antonio, TX) manuscript

"Auxiliary Power Supply for Medium Voltage Power Electronics Systems," by Won et al . , DOI : 10.1109/APEC .2018.8341005, which is fully incorporated by reference. This manuscript describes the topology of the power electronic converter of the present disclosure, the implementation of the converter in a power supply, and the predictive control of the converter to achieve power factor correction.

[0008] The foregoing illustrative summary, as well as other exemplary objectives and/or advantages of the disclosure, and the manner in which the same are accomplished, are further explained within the following detailed description and its accompanying drawings .

BRIEF DESCRIPTION OF THE DRAWINGS

[0009] Fig. 1A schematically illustrates a conventional MMSPC topology with 3 modules and a plurality of MOSFET switches .

[0010] Fig. IB schematically illustrates the MMSPC topology of Fig. 1A simplified with diodes substituting some of the MOSFET switches, which is made possible due to unidirectional

operation of the converter.

[0011] Fig. 1C schematically illustrates the MMSPC topology of Fig. IB simplified further by shorting the devices in a permanently ON state and removing devices in a permanently OFF state .

[0012] Fig. ID schematically illustrates the MMSPC topology of Fig. 1C rearranged for clarity, wherein Figs. 1A-1D illustrate the simplification progress from a conventional MMSPC (Fig.

1A) to the power electronic converter of the present

disclosure (Fig. ID) . [0013] Fig. 2 schematically illustrates an implementation of the disclosed power electronic converter in an auxiliary power supply .

[0014] Fig. 3 schematically illustrates the power electronic converter according to the present disclosure.

Figs . 4A-4H schematically illustrate the operating modes of the power electronic converter of Fig. 3, wherein Fig. 4A is Mode 0: bypass connection, Figs. 4B-4D are Mode 1: combination of series /parallel/bypas s connections on modules, Figs. 4E-4G are Mode 2: combination of series/parallel/bypass connections on modules, and Fig. 4H is Mode 3: series connection of all modules .

DETAILED DESCRIPTION

[0015] The present disclosure embraces a power electronic converter which is derived from MMSPC . The MMSPC' s topology is a generalization of a conventional modular multilevel converter (MMC) topology, and allows not only series but also parallel connections among modules . One advantage of the MMSPC over MMC is the modules' voltages are balanced without sensing. Another advantage of the MMSPC is a reduction in the current rating necessary for each switch in the MMSPC. Each switch in the MMSPC requires half the current rating required for a switch in a conventional MMC .

[0016] Additionally, the MMSPC features an internal capacitor voltage balancing and requires only one dc-link voltage sensor to perform the required control . Even at light load operation (when the input current is relatively small) , a PFC may be used to achieve a unity power factor (PF) and a low total harmonic distortion (THD) of the input current. The MMSPC may be used easily with a predictive PFC control algorithm. The power electronic converter disclosed herein retains all the advantages of the MMSPC. The disclosed power electronic converter has an advantage of significantly reduced number of power semiconductor devices, compared to the MMSPC.

[0017] Although a MMSPC is capable of bidirectional operation, some applications, such as a power supply, require only unidirectional power flow (i.e., from the HV ac input to the dc output) . While other unidirectional applications may exist, the power supply application is considered for

convenience in what follows .

[0018] As shown in Figs . 1A and IB, unidirectional power flow implies that only bypass connection, parallel connections, and series connection with negative polarities are used. This allows for the substitution of diodes for some of the MOSFETs, as shown in Figs. 1A and IB. Further, it can be noticed that, in operation, some of the devices would always stay in the ON state, while some of the devices would always remain in the OFF state. Those devices that would stay in the ON state

(i.e., devices marked yellow and/or the word "on" in Fig. IB) can be replaced with a short circuit, whereas those that would always remain OFF (i.e., devices marked green and/or the word "off" in Fig. IB) can be completely removed from the circuit. Additionally, some MOSFETs (i.e., marked red and/or the letters "dio" in Fig. IB) can be replaced by diodes because they need to conduct only when their body diodes would

naturally conduct (e.g., in the absence of the gate signal) . This replacement, as shown in Fig. 1C, further simplifies the topology. The topology can be rearranged for clarity as shown in Fig. ID.

[0019] An auxiliary power supply based on the disclosed power electronic converter is shown in Fig. 2. In addition to the disclosed power electronic converter, a dc/dc power converter is connected to the output of the disclosed power electronic converter to provide the galvanic isolation of the regulated output voltage, as shown in Fig. 2. The disclosed power electronic converter has similar topology to known switched capacitor (SC) converters, but differs in the way the

series/parallel connections are achieved and in the modulation strategy. The topology of the disclosed power electronic converter is fully scalable and can adapt to higher MV input voltage by simply increasing the number of series connected modules .

DISCLOSED POWER ELECTRONIC CONVERTER OPERATING PRINCIPLE

[ 0020 ] Fig. 3 schematically illustrates the power electronic converter of the present disclosure. The disclosed power electronic converter has four operating modes . The operating modes are schematically illustrated in Figs. 4A-4H. As shown in Figs . 4A-4H, the disclosed power electronic converter can produce 0V, lxVbus, 2xVbus, or 3xVbus at the right-hand side of the input inductor (L _±n) by connecting the dc bus capacitors in series or in parallel .

[0021] The Table I lists balancing effect according to the switching states of the four different operating modes of the disclosed power electronic converter. The parallel connection of modules (dc bus capacitors) can be used to improve the de ^¬ link voltages balancing and only one dc-link voltage sensor is required (at the C3 in Fig. 3) . No other balancing control is necessary .

[0022] The equations that describe the input inductor' s current slope in each of the 4 modes illustrated in Figs . 4A- 4H are presented in Table II . Due to the interleaved PWM scheme applied in this case, there are three distinct regions of the input voltage and three intervals of duty cycle, d, in which only certain operating modes can be applied, as shown in Table II.

[0023] Region 1: In this region, the equivalent circuit is changing between Mode 0 and Mode 1 (see Figs. 4A and 4B-4D) . This means that the converter has all bypass connections or all parallel connections. In Mode 0, due to the all bypass connections, the inductor sees a positive voltage of |V _±n| , resulting in increasing inductor current. On the other hand, in mode 1, the inductor sees the negative voltage of |Vi _n|-Vbus (because |V _±n| is lower than V _bus) . In this mode, the inductor current decreases . Even though Mode 1 can have switching states other than (1,1,0) (i.e., as shown in Fig. 4D) , all these states would produce the same inductor current ripple and can be described by the following two equations :

where d is the duty cycle and f _s is the switching frequency.

[0024] Region 2: In this region, the modules' connections are changing between Mode 1 and Mode 2 (see Figs. 4B-4D and 4E- 4G) . In Mode 2, the inductor sees a negative voltage of |V _±n|- 2V _bus , resulting in decreasing of the inductor current. In this region, the inductor current ripple can be described by the following two equations :

[0025] Region 3: In this region, the modules' connections are changing between Mode 2 and Mode 3 (see Figs. 4E-4G and 4H) . The analysis of Mode 2 is same as Region 2. In Mode 3, the inductor sees a negative voltage of |Vi _n|- 3V _bus . In this region, the inductor current ripple can be described by the following two equations :

[0026] In the specification and/or figures, typical embodiments have been disclosed. Those skilled in the art will also appreciate that various adaptations and

modifications of the preferred and alternative embodiments described above can be configured without departing from the scope and spirit of the disclosure.