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Title:
CATHODE ACTIVE MATERIAL, LITHIUM ION SECONDARY BATTERY AND RECHARGABLE BATTERY HAVING THE SAME
Document Type and Number:
WIPO Patent Application WO/2010/051746
Kind Code:
A1
Abstract:
A composite lithium compound having a mixed crystalline structure, the mixed crystal has a first crystalline substance having one or more members with following general formulas LixM’y(XO4)z, LiM’ XO5, LiM’XO6, and LiM’X2O7, in which M’ is an element selected from a group consisting of Na, Mn, Fe, Co, Ni, Ti, V, Y, Mg, Ca, Nb and Zn; the X is an element selected from a group consisting of P, S, As, Mo and W; and a second crystalline substance having one or more members with a general formula of AaMbNcOd. Further, a lithium ion secondary battery and a rechargeable battery with a cathode comprising the same are provided.

Inventors:
TIAN YE (CN)
CHENG TANGLI (CN)
XI XIAOBING (CN)
Application Number:
PCT/CN2009/074769
Publication Date:
May 14, 2010
Filing Date:
November 03, 2009
Export Citation:
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Assignee:
BYD CO LTD (CN)
TIAN YE (CN)
CHENG TANGLI (CN)
XI XIAOBING (CN)
International Classes:
H01M4/485; H01M4/505; H01M4/525; H01M4/58; H01M10/0525
Domestic Patent References:
WO2009105939A12009-09-03
Foreign References:
EP1855334A22007-11-14
CN1989649A2007-06-27
CN101047268A2007-10-03
CN101348243A2009-01-21
CN101478042A2009-07-08
US20090220856A12009-09-03
US20090217512A12009-09-03
Attorney, Agent or Firm:
LIFANG & PARTNERS LAW FIRM (Tower ANanxincang International Building,No. A22, Dongsishitiao Street,Dongcheng, Beijing 7, CN)
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Claims:
WHAT IS CLAIMED IS:

1. A cathode active material comprising a mixed crystal, the mixed crystal having: a first crystalline substance having one or more members with following general formulas LixM'y(XO4)z, LiM5XO5, LiM5XO6 and LiM5X2O7, wherein: 0<x/z<l and O≤y/z≤l .l;

M5 is an element selected from a group consisting of Na, Mn, Fe, Co, Ni, Ti, V, Y, Mg, Ca, Nb and Zn; X is an element selected from a group consisting of P, S, As, Mo and W; and a second crystalline substance having one or more members with a general formula of AaMbNcOd, wherein:

A, M and N are different metals selected from groups HA, IIIA, IVA, VA, IB, HB, IIIB, IVB, VB, VIB, VIIB and VIII of the periodic table; 0<a<6, 0<b<6, 0<c<6 and 0<d<12; and a and b cannot both be zero at the same time.

2. The material according to claim 1, wherein the cathode active material has electrical conductivity of 0.01 to 10 S/cm at 25 0C.

3. The material according to claim 2 wherein the cathode active material has electrical conductivity of 0.1 to 2 S/cm at 25 0C.

4. The material according to claim 1, wherein the first crystalline substance and the second crystalline substance has a molar ratio of 1 to 0.01-0.05.

5. The material according to claim 1, wherein M5 includes element Fe and one or more members selected form the group consisting of Mn, Co, Ni, Ti, Y, Mg, Ca and Zn, and wherein the amount of Fe is from 90 % to 100 % by molar.

6. The material according to claim 1, wherein the first crystalline substance includes one or more members selected from the group consisting of LiFePO4, LiMnPO4, LiCoPO4, Li3Fe2(PO4)3, LiTi2(PO4),, Li3V2(PO4),, Li2NaV2(PO4),, Li099Yo OiFePO4, LiR1FeI-1PO4, LiTiPO5, LiVMoO6, LiVWO6, LiVP2O7 and LiFeAs2O7 wherein 0<i<0.1, R is one or more members selected from elements Mn, Co, Ni, Ti, Mg, Ca and Zn; and wherein the second crystalline substance includes one or more members selected from the group consisting of Bi4Ti3Oi2, CuNb2Oo, MnTaO4, FeWO4, ZnZrNb2O8, NiNb2O6, NiZrNb2O8, FeTiNb2O8, MnTiNb2O8, MgSnNb2O8, ZnTa2O6, Cu0 85Zn0 15Nb2O6, YBa3Ti2O85, Zr0 75Ti075Sn05O4, HfTiO4 and MgNb2O6.

7. The material according to claim 6, wherein the first crystalline substance includes one or more members selected from the group consisting of LiFePO4, Li0 99 Yo 01FePO4 and LiR1FeI-1PO4 wherein 0<i<0.1, R is one or more members selected from elements Mn, Co, Ni, Ti, Mg, Ca and Zn.

8. The material according to claim 1, wherein the mixed crystal further comprising carbon which is 1-5 % of the mixed crystal by weight.

9. A lithium ion secondary battery comprising a battery shell, electrodes and electrolyte with the electrodes and electrolyte being sealed within the battery shell, the electrodes having wounded or stacked cathode, anode and divider film, the cathode further comprising the cathode active material according to claim 1.

10. A rechargeable battery, including an anode, an electrolyte and a cathode made from cathode active material according to claim 1.

Description:
CATHODE ACTIVE MATERIAL, LITHIUM ION SECONDARY BATTERY AND RECHARGABLE BATTERY HAVING THE SAME

CROSS-REFERENCE TO RELATED APPLICATION This application claims priority to Chinese Patent Application No.

200810173652.X, filed on November 5, 2008, which is hereby incorporated by reference in its entirety.

This application claims priority to Chinese Patent Application No.

200810175243.3, filed on November 6, 2008, which is hereby incorporated by reference in its entirety.

This application claims priority to Chinese Patent Application No. 200810189238.8, filed on December 26, 2008, which is hereby incorporated by reference in its entirety.

This application claims priority to Chinese Patent Application No. 200810189233.5, filed on December 26, 2008, which is hereby incorporated by reference in its entirety.

This application claims priority to Chinese Patent Application No.

200810189235.4, filed on December 26, 2008, which is hereby incorporated by reference in its entirety. This application claims priority to U.S. Patent Application No. 12/316,180, filed on December 9, 2008, which is hereby incorporated by reference in its entirety.

This application claims priority to U.S. Patent Application No. 12/316,165, filed on December 9, 2008, which is hereby incorporated by reference in its entirety. FIELD OF THE INVENTION

The present invention relates to rechargeable batteries, more specifically, to a composite compound having a mixed crystalline structure that can be used as a cathode material for lithium secondary batteries.

BACKGROUND OF THE RELATED ART

Lithium secondary batteries are widely used in various devices such laptop computers, cameras, camcorders, PDAs, cell phones, iPods and other portable electronic devices. These batteries are also growing in popularity for defense, automotive and aerospace applications because of high energy density thereof.

Presently, to enhance the electrical properties of lithium secondary batteries, the high valence metal is used for coating and doping. A cathode material for lithium battery is disclosed in U.S. Pat. Application No. 2007/0207385A1 including a first compound and a second compound. The first compound has a formula of A 3x Ml 2y (Pθ 4 ) 3 . The second compound is at least one compound selected from the group consisting of SiC, BN and metal oxide having a formula of M2 a O b , coating on the first compound. And A is at least one element selected from the group consisting of Groups IA, HA and IIIA. Each of the Ml and M2 is selected from at least one element from Groups HA, IIIA, IVA and VA and transition metal elements, respectively. More specifically, each of the Ml and M2 is at least one element selected from the group consisting of Sc, Ti, V, Cr, Mn, Fe, Co, Ni, Cu, Zn, Y, Zr, Nb, Mo, Be, Mg, Ca, Sr, B, Al, Sn, Ga, In, Si and Ge. And the material of LiFePO 4 /ZnO/C, LiFeP0 4 /ZnA10 2 /C, LiFePO 4 /CuO/C and LiFePO 4 /ZnAlO/C are disclosed in the examples of the application. The electrical properties of the coated cathode material have been enhanced, but the electrical conductivity is still too low, approximately at about 10 ~5 S/cm, and the battery prepared by using such cathode material has poor specific capacity and cycle performance. SUMMARY OF THE INVENTION

In viewing thereof, the present invention needs to provide a cathode active material, which has a novel crystal structure that may enhance electrical properties of the battery significantly. Further, the present invention needs to provide a lithium ion secondary battery having a cathode made therefrom.

According to an embodiment of the invention, a cathode active material comprising a mixed crystal is provided. The mixed crystal may have: a first crystalline substance having at least one member with one of following general formulas Li x M' y (X0 4 ) z , LiM 5 XO 5 , LiM 5 XO 6 and LiM 5 X 2 O 7 in which 0<x/z<l and 0<y/z<l .l, the M 5 may be an element selected from a group consisting of Na, Mn, Fe, Co, Ni, Ti, V, Y, Mg, Ca, Nb and Zn, and the X may be an element selected from a group consisting of P, S, As, Mo and W; and a second crystalline substance having one or more members with a general formula of A a M b N c O d , in which A, M and N may be different metals selected from groups HA, IIIA, IVA, VA, IB, HB, IIIB, IVB, VB, VIB, VIIB and VIII of the periodic table, 0<a<6, 0<b<6, 0<c<6 and 0<d<12, and a and b cannot both be zero at the same time.

According to another embodiment of the invention, a lithium ion secondary battery is provided, in which the battery may comprise a battery shell, electrodes and electrolyte with the electrodes and electrolyte being sealed within the battery shell, the electrodes having wounded or stacked cathode, anode and divider film. And the cathode may further comprise the cathode active material as described above.

The present invention, for the first time, successfully provides a lithium metal intercalation compound with a mixed crystal. With the mixed crystalline structure, the novel cathode material disclosed in the present invention significantly improves electrical properties of lithium batteries.

Other variations, embodiments and features of the present invention will become evident from the following detailed description, drawings and claims. BRIEF DESCRIPTION OF THE DRAWINGS

These and other aspects and advantages of the invention will become apparent and more readily appreciated from the following descriptions taken in conjunction with the drawings in which: Fig. 1 shows a XRD pattern of a composite compound according to Example i;

Fig. 2 shows a XRD pattern of a composite compound according to Example 2;

Fig. 3 shows a XRD pattern of a composite compound according to Example 3;

Fig. 4 shows a XRD pattern of a composite compound according to Example 4;

Fig. 5 shows a XRD pattern of a composite compound according to Example 5; and Fig. 6 shows a XRD pattern of a composite compound according to Example

6.

DETAILED DESCRIPTION OF THE INVENTION

It will be appreciated by those of ordinary skill in the art that the invention can be embodied in other specific forms without departing from the spirit or essential character thereof. The presently disclosed embodiments are therefore considered in all respects to be illustrative but not restrictive.

Generally, a mixed crystal can be referred to as a solid solution. It is a crystal containing a second constituent, which fits into and is distributed in the lattice of the host crystal. One exemplary illustration of the existing solution may be found in, for example, IUPAC Compendium of Chemical Terminology 2nd

Edition (1997). Mixed crystals have been used in semiconductors for enhancing light output in light emitting diodes (LEDs). They have also been used to produce sodium-based electrolyte for galvanic elements. The current invention is the first time that a mixed crystal has been successfully prepared for lithium metal intercalation compounds. It is also the first time that a mixed crystalline structure has been used as a cathode material for lithium secondary batteries. The new cathode material disclosed in the present invention has significantly better electrical properties than traditional cathode materials.

The description thereof will be described in detail with reference to accompanying figures.

A cathode active material can be provided having a mixed crystal structure. The mixed crystal structure may have: a first crystalline substance having one or more members with the general formulas Li x M' y (X0 4 ) z , LiM 5 XO 5 , LiM 5 XO 6 and LiM 5 X 2 O 7 , in which:

0<x/z<l and O≤y/z≤l . l ;

M 5 may be an element selected from the group of Na, Mn, Fe, Co, Ni, Ti, V, Y, Mg, Ca, Nb and Zn;

X may be an element selected from the group of P, S, As, Mo and W; and a second crystalline substance having one or more members with the general formula A a MbN c Od, in which:

A, M and N are different metals selected from groups HA, IIIA, IVA, VA, IB, HB, IIIB, IVB, VB, VIB, VIIB and VIII in the periodic table; and

0<a<6, 0<b<6, 0<c<6 and 0<d<12 except for a = b = zero, i.e., a and b cannot both be zero at the same time.

And the cathode active material may have electrical conductivity of about 0.01 to about 10 S/cm at about 25 0 C. The mixed crystal structure can be formed by sintering two or more compounds, the intermediary mixture having oxygen vacancies or metallic crystalline structures. The two or more compounds do not exhibit any major chemical reactions when mixed together. However, upon sintering, a large number of crystalline defects can be formed, thereby altering the electronic states of the compounds creating a large number of oxygen vacancies. These oxygen vacancies provide the needed carriers, thus greatly enhancing the electrical conductivity of the mixed crystal. Accordingly, the cathode active material can achieve electrical conductivity of about 0.1 to 2S/cm at about 25°C with a Simens per centimeter, which is larger than traditional lithium iron phosphate cathode active materials. According to an embodiment of the invention, the first crystalline substance and the second crystalline substance may have a molar ratio of about 1 to 0.01-0.05.

The first crystalline substance can have a mixed crystalline structure with the general formula Li x M' y (Xθ 4 ) z including one or more members selected from the group consisting of LiFeO 4 , LiMnPO 4 and LiCoPO 4 etc. In other embodiments, single-crystalline structures including Li 3 Fe 2 (PO 4 ) S , LiTi 2 (PO 4 ) 3 , Li 3 V 2 (PO 4 ) 3 and Li 2 Na V 2 (PO 4 ) 3 may be incorporated. For the general formula LiM'XOs, the first crystalline substance can be LiTiPOs. For the general formula LiM' XO O , the first crystalline substance can include LiVMoO 6 and LiVWO 6 respectively. For the general formula LiM 5 X 2 O 7 , the first crystalline substance can include LiVP 2 O 7 and LiFeAs 2 O 7 .

In the mixed crystalline structure with the general formula Li x M' y (X0 4 ) z , M' may include element Fe and one or more members selected form the group consisting of Mn, Co, Ni, Ti, Y, Mg, Ca and Zn, and the amount of Fe is from 90 % to 100 % by molar. Then the first crystalline substance can include one or more members selected from LiFePO 4 , Li 0 99 Y 0 01 FePO 4 and LiR 1 Fe I-1 PO 4 , in which 0<i<0.1, R may be one or more members selected from elements Mn, Co, Ni, Ti, Mg, Ca and Zn. The second crystalline substance can include one or more members selected from the group consisting of Bi 4 Ti 3 Oi 2 , CuNb 2 Oo, MnTaO 4 , FeWO 4 , ZnZrNb 2 Og, NiNb 2 O 6 , NiZrNb 2 O 8 , FeTiNb 2 O 8 , MnTiNb 2 O 8 , MgSnNb 2 O 8 , ZnTa 2 O 6 , Cu 0 S 5 Zn 0 1 5Nb 2 O 6 , YBa 3 Ti 2 O 8 5, Zr 0 75 Ti 0 75 Sn 0 5O 4 , HfTiO 4 and MgNb 2 O 6 . The mixed crystal structure can further include carbon, which is about 1-5 % of the mixed crystal structure by weight. The carbon can further enhance the electrical conductivity of the mixed crystal.

According to an embodiment of the invention, a method of preparing a cathode active material for lithium secondary batteries is provided, comprising the following steps:

Providing a first material having one or more members with the general formulas Li x M' y (X0 4 ) z , LiM 5 XO 5 , LiM 5 XO 6 and LiM 5 X 2 O 7 , in which: 0<x/z<l and 0<y/z<l .l; M 5 is selected from elements Na, Mn, Fe, Co, Ni, Ti, V, Y, Mg, Ca, Nb and Zn; X is selected from elements P, S, As, Mo and W;

Providing a second material having one or more members with the general formulas A a M b N c O d , in which: A, M and N are different metals selected from groups HA, IIIA, IVA, VA, IB, HB, IIIB, IVB, VB, VIB, VIIB and VIII in the periodic table; 0<a<6, 0<b<6, 0<c<6 and 0<d<12; a and b cannot both be O at the same time; and

Sintering the two materials to provide a mixed crystal.

The first material and the second material may have a molar ratio of about 1 to 0.01-0.05.

In one embodiment, the second material can be formed by heating oxide compounds of A, M and N with a molar ratio of a : b : c at about 400 to 1000 0 C for about 8 to 15 hours. The sintered product can be measured with a Rigaku D/MAX-2200/PC x-ray diffraction (XRD) instrument to acquire an XRD pattern thereof, which can subsequently be compared with known chemical standards provided by the system. The oxide compound or oxygen-containing compound of A can be oxides of A and/or sintered products of oxides of A and other compounds, the oxides of A and other compounds include hydroxides of A, carbonates of A, and bicarbonates of A. Likewise, the oxide compound or oxygen-containing compound of M can be oxides of M and/or sintered products of oxides of M and other compounds, the oxides of M and other compounds include hydroxides of M, carbonates of M, and bicarbonates of M. Similarly, the oxide compound or oxygen-containing compound of N can be oxides of N and/or sintered products of oxides of N and other compounds, the oxides of N and other compounds include hydroxides of N, carbonates of N, and bicarbonates of N. In some embodiments, the first material may include one or more members selected from the group consisting of LiFePO 4 , LiMnPO 4 , LiCoPO 4 , Li 3 Fe 2 (PO 4 ) S , LiTi 2 (PO 4 ),, Li 3 V 2 (PO 4 ),, Li 2 NaV 2 (PO 4 ),, Li 0 99 Yo O iFePO 4 , LiR 1 Fe 1-1 PO 4 , LiTiPO 5 , LiVMoO 6 , LiVWO 6 , LiVP 2 O 7 and LiFeAs 2 O 7 in which 0<i<0.1, R is one or more members selected from elements Mn, Co, Ni, Ti, Mg, Ca and Zn. In other embodiments, the first material may include one or more members selected from LiFePO 4 , Li 0 99 Y 0 0 1 FePO 4 and LiR 1 Fe I-1 PO 4 .

The second material can include one or more members selected from the group consisting of Bi 4 Ti 3 Oi 2 , CuNb 2 O 6 , MnTaO 4 , FeWO 4 , ZnZrNb 2 O 8 , NiNb 2 O 6 , NiZrNb 2 O 8 , FeTiNb 2 O 8 , MnTiNb 2 O 8 , MgSnNb 2 O 8 , ZnTa 2 O 6 , Cu 0 85 Zn 0 I5 Nb 2 O 6 , YBa 3 Ti 2 O 8 5 , Zr 0 75 Ti 0 75 Sn 0 5 O 4 , HfTiO 4 and MgNb 2 O 6 .

In some embodiments, the method may further comprise sintering a carbon additive into the two crystalline substances, the carbon additive capable of providing the mixed crystal with about 1-5 % of carbon by weight. The carbon additive includes one or more members selected from the group consisting of carbon black, acetylene black, graphite, glucose, sucrose, citric acid, starch, dextrin, polyethylene glycol, and other organic and inorganic sources. However, it should be noted that the examples are for illustration purpose rather than for limitation. A person skilled in the art can use equivalents thereof to achieve the same as described herein. And a heating rate of the sintering step ranges from 5 to 20 0 C per minute, a sintering temperature thereof from 500 to 800 0 C, and a sintering time thereof from 5 to 32 hours. The sintering atmosphere is chose according the selected materials. For example, when the first or second material is easily oxidized, the sintering atmosphere may be inert atmosphere or reduction atmosphere; and when the first or second material is not easily oxidized, the sintering atmosphere may be any atmosphere.

According to another embodiment of the invention, a lithium ion secondary battery may be provided, the lithium ion secondary battery having a battery shell, electrodes and electrolyte, the electrodes and electrolyte being sealed within the battery shell, the electrodes having wounded or stacked cathode, anode and divider film, the cathode further including the cathode active materials described above.

The cathode may include cathode components such as the cathode active materials described above with adhesives. The adhesives can be hydrophobic or hydrophilic binding additives without any specific binder ratio restrictions. In one instance, the hydrophilic to hydrophobic adhesive binder can have weight ratios of about 0.3 : 1 to about 1 : 1. The adhesive can be solid, aqueous or as an emulsion.

The concentration can be adjusted accordingly based on methods of preparing the cathode, anode and the slurry viscosity and coating. In one example, the hydrophilic adhesive solution has a concentration of about 0.5 to 4 weight percent while the hydrophobic latex binder has a concentration of about 10 to 80 weight percent.

Hydrophobic adhesives can include PTFE, styrene butadiene rubber, or mixtures thereof. Hydrophilic adhesives can include HPMC, CMC, hydroxyethyl cellulose, polyvinyl alcohol, or mixtures thereof. The binder content can be about 0.01 to 8 % by weight of the total cathode active material.

In addition, conductive agents may be incorporated or added in the cathode active material, the conductive agents include, but without limitation, graphite, carbon fiber, carbon black, metal powders and fibers as well as any suitable material understood by one skilled in the art. The conductive agent can be about

0.1 to 20 % by weight of the total cathode active material.

The method of preparing the cathode includes using solvents to dissolve the cathode active material and mixing with adhesives and conductive agents to form a cathode slurry. The cathode slurry can be applied onto cathode collectors, dried, rolled or compressed, and sliced into pieces to produce the cathode. In one example, the slurry can be dried at about 100 to 150 0 C for about 2 to 10 hours. The cathode collectors include aluminum foil, copper foil, nickel-plated steel or punched stainless steel. The types of solvent to use include N-methyl pyrrolidone (NMP), dimethylformamide (DMF), diethyl formamide (DEF), dimethyl sulfoxide (DMSO), tetrahydrofuran (THF), water, alcohol and mixtures thereof. The amount of solvent to use can be adjusted accordingly to provide the proper slurry coating and viscosity. In one instance, the amount of solvent can be about 40 to 90 % by weight of the cathode active material. The method of preparing the cathode and types of solvents, adhesives, conductive agents and cathode collectors can also incorporate other techniques understood by one skilled in the art.

As discussed above, the lithium secondary battery includes a battery shell, electrodes and electrolyte, the electrodes and electrolyte capable of being sealed within the battery shell. The electrodes may include wounded or stacked cathode, anode and divider film with the cathode utilizing the cathode active material of the presently disclosed embodiments.

The divider film can be situated between the cathode and anode for preventing electrical shortcuts and for maintaining the electrolytic solution. In one instance, the divider film can include any membrane including, but without limitation, micro-porous membrane polyolefin, polyethylene fibers, ultra-fine glass fibers and fiber paper.

The anode can incorporate any anode active materials and known methods of forming such materials as known in the arts. The anode active material can be provided in slurry form and coated onto anode collectors similar to the cathode collectors above. Additionally, the anode active material may include carbon additives such as non-carbon graphite, graphite, and polymers having undergone high-temperature carbon oxidation. The carbon additive can also include pyrolytic coal, coke, organic polymer sintered materials and activated carbons. The organic polymer sintered materials include phenolic resin, epoxy resin, and carbonized products obtained by sintering.

Adhesives can utilize traditional adhesives for lithium secondary batteries including polyvinyl alcohol, PTFE, carboxymethyl cellulose (CMC), hydroxymethyl cellulose (HMC), and styrene butadiene rubber (SBR). The adhesive binder can be about 0.5 to 8 weight percent of the total anode active material.

The anode active material can further include conductive agents, the conductive agent capable of increasing electrical conductivity and reducing internal resistance of the battery. The conductive agent may include, but without limitation to, carbon black, nickel powder and copper powder etc. Other conductive agents known by one skilled in the art may also be utilized and can be about 0.1 to 12 weight percent of the anode active material.

The method of preparing the anode may include: using solvents to dissolve the anode active material and mixing with adhesives and conductive agents to form anode slurry. The anode slurry can be applied onto the anode collectors similar to that of the cathode slurry described above, dried, rolled or compressed, and sliced into pieces to produce the anode. In one example, the slurry can be dried at about 100 to 150 0 C for about 2 to 10 hours. The types of solvent for dissolving the anode active material include N-methyl pyrrolidone (NMP), dimethylformamide (DMF), diethyl formamide (DEF), dimethyl sulfoxide (DMSO), tetrahydrofuran (THF), water, alcohol and mixtures thereof. The amount and concentration of solvents to use can be adjusted accordingly to provide the proper slurry coating and viscosity. Like the cathode slurry, the amount of anode slurry applied to the anode collector can be about 40 to 90 weight percent of the anode active material.

The electrolyte for the lithium secondary battery can be a non-aqueous electrolyte, which can be formed by dissolving lithium salt in a non-aqueous solvent. The lithium salt electrolyte can include one or more members selected from lithium hexafluorophosphate (LiPF 6 ), lithium perchlorate (LiClO 4 ), lithium tetrafluoroborate (LiBF 4 ), lithium hexafluoroarsenate (LiAsF 6 ), lithium hexafluorosilicate (LiSiF 6 ), lithium tetraphenylborate (LiB(C 6 H 5 ) 4 ), lithium chloride (LiCl), lithium bromide (LiBr), lithium aluminum tetrachloride (LiAlCl 4 ), LiC(Sθ 2 CF 3 ) 3 , LiCH 3 SO 3 , and LiN(SO 2 CFs) 2 . The non-aqueous solvent can be chain ester and ester ring mixed solution, the chain ester being one or more members of dimethyl carbonate (DMC), diethyl carbonate (DEC), ethylmethyl carbonate (EMC), methylpropyl carbonate (MPC), dimethylpropyl carbonate (DPC) and other fluoride or sulfur-containing unsaturated key chain organic esters, with the ester ring being one or more members of ethylene carbonate (EC), propylene carbonate (PC), vinylene carbonate (VC), gamma-butyrolactone (γ-BL), sodium fluoride and other lactone-containing or unsaturated organic ester rings. In one instance, the lithium salt electrolyte has a concentration of about 0.1 to 2 mole per liter.

The presently disclosed lithium secondary batteries can be provided by processes known by one skilled in the art. The preparation method may include winding or stacking cathode, anode and divider films into the battery core, and placing the battery core into the battery shell, adding the electrolyte, and sealing the battery accordingly. The winding, stacking and sealing of the batteries can utilize traditional techniques as understood by one skilled in the art. Furthermore, other known steps of manufacturing the lithium secondary battery can be incorporated.

The following will describe various embodiments of mixed-crystal cathode active materials according to the presently disclosed invention. EXAMPLE 1 Firstly, Mix MnCO 3 , TiO 2 and Nb 2 Os with a molar ratio of 1 : 1 : 1, grind the mixture in a ball mill for 5 hours, heat in a nitrogen atmosphere at 10 0 C per minute to 500 0 C and continue sintering the product for 10 hours. With a Rigaku D/MAX-2200/PC, an XRD pattern is obtained on the resulting product. In comparison with the standard XRD pattern for MnTiNb 2 Og, it is determined that the sintered product is MnTiNb 2 Os. Mix LiFePO 4 with the resulting MnTiNb 2 Og from above in a molar ratio of 1 : 0.04, add starch as a source of carbon (amount of carbon capable of providing 5 wt% of carbon content in the final product). In one example, the LiFePO 4 can be prepared by mixing lithium carbonate, ferrous oxalate, and ammonium dihydrogen phosphate in a Li : Fe : P molar ratio of 1 : 1 : 1. Alternatively, the LiFePO 4 can be prepared by other lithium, iron and phosphate sources or by a third party.

Grind the mixture in a ball mill for 10 hours, remove and dry at 80 0 C. Heat the resulting powder in a nitrogen or argon atmosphere at 10 0 C per minute to 600 0 C, and continue sintering the product for 20 hours to provide a LiFePO 4 / MnTiNb 2 Og / C mixed crystal cathode active material.

With the Rigaku D/MAX-2200/PC, an XRD pattern is carried out on the cathode active material as shown in Fig. 1. Looking at diffraction peaks of the sintered product, except for peaks corresponding to LiFePO 4 and MnTiNb 2 Og, there is no new peak or feature which indicates that the LiFePO 4 and MnTiNb 2 Og exist in two phases and that no new compound is created. Accordingly, this pattern demonstrates that the process described above provides a cathode active material having LiFePO 4 / MnTiNb 2 Os / C in a mixed crystalline form. EXAMPLE 2

Mix ZnO and Ta 2 Os in a molar ratio of 1 : 1 , grind the mixture in a ball mill for 5 hours, heat in an oxygen atmosphere at 15 0 C per minute to 800 0 C and continue sintering the product for 8 hours. With the Rigaku D/MAX-2200/PC, an XRD pattern can be carried out on the resulting product. And it is determined that the sintered product is ZnTa 2 Oo by comparing it with a standard XRD pattern for ZnTa 2 Oo Mix LiFePO 4 with the resulting ZnTa 2 Oo from above in a molar ratio of 1 :

0.03 with acetylene black as a source of carbon (amount of carbon capable of providing 0 % by weight of carbon content in the final product). The LiFePO 4 can be prepared by mixing lithium oxalate, iron oxide and diammonium hydrogen phosphate in a Li : Fe : P molar ratio of 0.95 : 1 : 1, which can be added to the ZnTa 2 Oo at a diammonium hydrogen phosphate to ZnTa 2 Oo molar ratio of 1 : 0.03 (taking into account the phosphorous components in the mixture). Alternatively, the LiFePO 4 can be prepared by other lithium, iron and phosphate sources or by a third party. Grind the mixture in a ball mill for 10 hours, remove and dry at 80 0 C. Heat the resulting powder in a nitrogen or argon atmosphere at a heating rate of 5 0 C per minute to 500 0 C, and continue sintering the product for 30 hours to provide a LiFePO 4 / ZnTa 2 Oo mixed crystal cathode active material.

With the Rigaku D/MAX-2200/PC, an XRD pattern is carried out on the cathode active material as shown in Fig. 2. Looking at the diffraction peaks of the sintered product, except for peaks corresponding to LiFePO 4 and ZnTa 2 Oo, there is no new peak or feature which indicates that the LiFePO 4 and ZnTa 2 Oo exist in two phases and that no new compound is created. Accordingly, it is determined that the process described above provides a cathode active material having LiFePO 4 / ZnTa 2 Oo in a mixed crystal form. EXAMPLE 3

Mix Y 2 O 3 , BaCO 3 and TiO 2 in a molar ratio of 0.5 : 3 : 2, grind the mixture in a ball mill for 5 hours, heat it in a nitrogen atmosphere at a heating rate of 7 0 C per minute to 1000 0 C and continue sintering the product for 15 hours. With the Rigaku D/MAX-2200/PC, an XRD pattern can be carried out on the resulting product. And it is determined that the sintered product is YBa 3 Ti 2 Og S by comparing it with a standard XRD pattern Of YBa 3 Ti 2 Og 5 .

Mix LiFePO 4 with the resulting YBa 3 Ti 2 Og 5 from above in a molar ratio of 1 : 0.02 with carbon black as a source of carbon (amount of carbon capable of providing 2 wt% of carbon content in the final product). The LiFePO 4 can be prepared by mixing lithium hydroxide, ferrous carbonate and phosphoric acid in a Li : Fe : P molar ratio of 1.05 : 1 :1.05, which can be added to the YBa 3 Ti 2 Og 5 at a phosphoric acid to YBa 3 Ti 2 Og S molar ratio of 1 : 0.02 (taking into account the phosphorous components in the mixture). Alternatively, the LiFePO 4 can be prepared by other lithium, iron and phosphate sources or by a third party.

Grind the mixture in a ball mill for 10 hours, remove and dry at 80 0 C. Heat the resulting powder in a nitrogen or argon atmosphere at a heating rate of 20 0 C per minute to 800 0 C, continue sintering the product for 8 hours to provide a LiFePO 4 / YBa 3 Ti 2 Os 5 / C mixed crystal cathode active material.

With the Rigaku D/MAX-2200/PC, an XRD pattern is carried out on the cathode active material as shown in Fig. 3. Looking at the diffraction peaks of the sintered product, except for peaks corresponding to LiFePO 4 and YBa 3 Ti 2 Og 5 , there is no new peak or feature which indicates that the LiFePO 4 and YBa 3 Ti 2 Og 5 exist in two phases and that no new compound is created. Accordingly, it is determined that the process described above provides a cathode active material having LiFePO 4 / YBa 3 Ti 2 Og 5 / C in a mixed crystal form.

EXAMPLE 4 Mix CuO, ZnO and Nb 2 O 5 with a molar ratio of 0.85 : 0.15 : 1, grind the mixture in a ball mill for 5 hours, heat in a nitrogen atmosphere at a heating rate of 7 0 C per minute to 1000 0 C and continue sintering the product for 15 hours. With the Rigaku D/MAX-2200/PC, an XRD pattern can be carried out on the resulting product. And it is determined that the sintered product is Cuo 85 Zn 0 15 Nb 2 Oo in comparison with the standard XRD pattern of Cuo 85 Zn 0 15 Nb 2 Oo.

The remaining steps incorporate those used in Example 1 , with the difference being that the Cuo 85Zn 0 15Nb 2 Oo substitutes the MnTiNb 2 Os to provide a LiFePO 4 / Cuo 85Zn 0 15Nb 2 Oo / C mixed crystal cathode active material.

With the Rigaku D/MAX-2200/PC, an XRD pattern is carried out on the cathode active material as shown in Fig. 4. Looking at the diffraction peaks of the sintered product, except for peaks corresponding to LiFePO 4 and Cuo 85 Zn 0 15 Nb 2 Oo, there is no new peak or feature, which indicates that the LiFePO 4 and

Cuo 85 Zn 0 15 Nb 2 Oo exist in two phases and that no new compound is created. Accordingly, this demonstrates that the process described above provides a cathode active material having LiFePO 4 / Cuo 85 Zn 0 15 Nb 2 Oo / C in a mixed crystal form. EXAMPLE 5

Mix ZrO 2 , TiO 2 and SnO 2 in a molar ratio of 0.75 : 0.75 : 0.5, grind the mixture in a ball mill for 5 hours, heat in a nitrogen atmosphere at a heating rate of 7 0 C per minute to 1000 0 C and continue sintering the product for 15 hours. With the Rigaku D/MAX-2200/PC, an XRD pattern can be carried out on the resulting product. In comparison with the standard XRD pattern of Zr 0 75 Tio 75 Sn 0 5 O 4 , it is determined that the sintered product is Zr 0 75 Ti 0 75 Sn 0 5 O 4 . The remaining steps are the same as those used in Example 1, with the difference being that the Zr 0 7S Ti 0 7S Sn 0 S O 4 substitutes the MnTiNb 2 Og to provide a LiFePO 4 / Zr 0 75 Ti 0 75 Sn 0 5 O 4 / C mixed crystal cathode active material.

With the Rigaku D/MAX-2200/PC, an XRD pattern is carried out on the cathode active material as shown in Fig. 5. Looking at the diffraction peaks of the sintered product, except for peaks corresponding to LiFePO 4 and Zr 0 75 Ti 0 75 Sn 0 5 O 4 , there is no new peak or feature which indicates that the LiFePO 4 and Zr 0 75 Ti 0 75 Sn 0 5 O 4 exist in two phases and that no new compound is created. Accordingly, this demonstrates that the process described above provides a cathode active material having LiFePO 4 / Zr 0 75 Ti 0 75 Sn 0 5 O 4 / C in a mixed crystal form. EXAMPLE 6

Mix FeO and WO 3 in a molar ratio of 1 : 1 , grind the mixture in a ball mill for 5 hours, heat in an oxygen atmosphere at a heating rate of 15 0 C per minute to 800 0 C and continue sintering the product for 8 hours. With the Rigaku D/MAX-2200/PC, an XRD pattern can be carried out on the resulting product. In comparison with the standard XRD pattern for FeWO 4 , it is determined that the sintered product is FeWO 4 .

The remaining steps are the same as those used in Example 1, with the difference being that the FeWO 4 substitutes the MnTiNb 2 Og to provide a LiFePO 4 / FeWO 4 / C mixed crystal cathode active material. With the Rigaku D/MAX-2200/PC, an XRD pattern is carried out on the cathode active material as shown in Fig. 6. Looking at the diffraction peaks of the sintered product, except for peaks corresponding to LiFePO 4 and FeWO 4 , there is no new peak or feature which indicates that the LiFePO 4 and FeWO 4 exist in two phases and that no new compound is created. Accordingly, this demonstrates that the process described above provides a cathode active material having LiFePO 4 / FeWO 4 / C in a mixed crystal form.

EXAMPLE 7

Mix ZnO and Al 2 O 3 in a molar ratio of 2 : 1 , grind the mixture in a ball mill for 5 hours, heat in an oxygen atmosphere at 15 0 C per minute to 800 0 C and continue sintering the product for 8 hours. With the Rigaku D/MAX-2200/PC, an XRD pattern can be carried out on the resulting product. And, it is determined that the sintered product is ZnAlO 2 in comparison with the standard XRD pattern for ZnAlO 2 . The remaining steps are the same as those used in Example 1, with the difference being that the ZnAlO 2 substitutes the MnTiNb 2 Og to provide a LiFePO 4 / ZnAlO 2 / C mixed crystal cathode active material.

With the Rigaku D/MAX-2200/PC, an XRD pattern is carried out on the cathode active material. Upon examination of the diffraction peaks of the sintered product, except for peaks corresponding to LiFePO 4 and ZnAlO 2 , there is no new peak or feature which indicates that the LiFePO 4 and ZnAlO 2 exist in two phases and that no new compound is created. Accordingly, this demonstrates that the process described above provides a cathode active material having LiFePO 4 / ZnAlO 2 / C in a mixed crystal form. EXAMPLE 8

According to the disclosed method of "A Method of Preparing Lithium Battery Cathode Active Material Li 0 99 Yo 01 FePO 4 " (JOURNAL OF FUNCTIONAL MATERIALS, VOLUME 36, ISSUE 5 (2005)) to prepare Li 0 99 Yo 0 1 FePO 4 . The steps are similar to those used in Example 1, with the difference being that the Li 0 99 Yo 01 FePO 4 substitutes the LiFePO 4 to provide a Li 0 99 Yo 01 FePO 4 / MnTiNb 2 Og / C mixed crystal cathode active material.

With the Rigaku D/MAX-2200/PC, an XRD pattern is carried out on the cathode active material. Looking at the diffraction peaks of the sintered product, except for peaks corresponding to Li 0 99 Yo 01 FePO 4 and MnTiNb 2 Og, there is no new peak or feature which indicates that the Li 0 99 Yo 01FePO 4 and MnTiNb 2 Og exist in two phases and that no new compound is created. Accordingly, this demonstrates that the process described above provides a cathode active material having Li 0 99 Yo 01FePO 4 / MnTiNb 2 Og / C in a mixed crystal form. EXAMPLE 9

According to the disclosed method of "The Preparation and Performance of Lithium Battery Cathode Active Material LiNi 0 I Fe 0 9 PO 4 " (THE CHINESE JOURNAL OF NONFERROUS METALS, VOLUME 16, ISSUE 4 (Apr. 2006)) to prepare LiTi 0 05 Fe 0 95 PO 4 . Mix Li 2 CO 3 , FeC 2 O 4 -2H 2 O, NH 4 H 2 PO 4 and TiO 2 in a molar ratio to the stoichiometry of LiTi 0 05 Fe 0 95 PO 4 . Grind the mixture in a ball mill with ethanol for 5 hours, remove and dry at room temperature. And then heat in an argon atmosphere at 320 0 C for 7 hours; and continue sintering the product for 24 hours at 700 0 C to provide LiTi 0 05 Fe 0 95 PO 4 . The steps are similar to those used in Example 1, with the difference being that the LiTi 0 05 Fe 0 95 PO 4 substitutes the LiFePO 4 to provide a LiTi 0 05 Fe 0 95 PO 4 / MnTiNb 2 Og / C mixed crystal cathode active material.

With the Rigaku D/MAX-2200/PC, an XRD pattern is carried out on the cathode active material. Looking at the diffraction peaks of the sintered product, except for peaks corresponding to LiTi 0 05 Fe 0 95 PO 4 and MnTiNb 2 Og, there is no new peak or feature which indicates that the LiTi 0 05 Fe 0 95 PO 4 and MnTiNb 2 Og exist in two phases and that no new compound is created. Accordingly, this demonstrates that the process described above provides a cathode active material having LiTi 0 05 Fe 0 95 PO 4 / MnTiNb 2 Og / C in a mixed crystal form. EXAMPLE 10

According to the disclosed method of "The Preparation and Performance of Lithium Battery Cathode Active Material LiNi 0 IFe 0 9 PO 4 " (THE CHINESE JOURNAL OF NONFERROUS METALS, VOLUME 16, ISSUE 4 (Apr. 2006)) to prepare LiNi 0 1 Fe 0 9 PO 4 . Mix Li 2 CO 3 , FeC 2 O 4 -2H 2 O, NH 4 H 2 PO 4 and Ni(CH 3 COO) 2 -4H 2 O in a molar ratio to the stoichiometry of LiNi 0 1 Fe 0 9 PO 4 . Grind the mixture in a ball mill with ethanol for 5 hours, remove and dry at room temperature. And then heat in an argon atmosphere at 320 0 C for 7 hours; continue sintering the product for 24 hours at 700 0 C to provide LiNi 0 1 Fe 0 9 PO 4 . The steps are similar to those used in Example 1, with the difference being that the LiNi 0 1 Fe 0 9 PO 4 substitutes the LiFePO 4 to provide a LiNi 0 1 Fe 0 9 PO 4 / MnTiNb 2 Os / C mixed crystal cathode active material.

With the Rigaku D/MAX-2200/PC, an XRD pattern is carried out on the cathode active material. Looking at the diffraction peaks of the sintered product, except for peaks corresponding to LiNi 0 1 Fe 0 9 PO 4 and MnTiNb 2 Os, there is no new peak or feature which indicates that the LiNi 0 1 Fe 0 9 PO 4 and MnTiNb 2 Os exist in two phases and that no new compound is created. Accordingly, this demonstrates that the process described above provides a cathode active material having LiNi 0 1 Fe 0 9 PO 4 / MnTiNb 2 Os / C in a mixed crystal form. EXAMPLE I l

According to the disclosed method of "The Preparation and Performance of Lithium Battery Cathode Active Material LiNi 0 1 Fe 0 9 PO 4 " (THE CHINESE JOURNAL OF NONFERROUS METALS, VOLUME 16, ISSUE 4 (Apr. 2006)) to prepare LiCo 0 O iFe o 99 PO 4 . Mix Li 2 CO 3 , FeC 2 O 4 -2H 2 O, NH 4 H 2 PO 4 and CoO in a molar ratio to the stoichiometry of LiCo 0 O iFe o 99 PO 4 . Grind the mixture in a ball mill with ethanol for 5 hours, remove and dry at room temperature. And then heat in an argon atmosphere at 320 0 C for 7 hours; continue sintering the product for 24 hours at 700 0 C to provide LiCo 0 QiFe 0 99 PO 4 . The steps are similar to those used in Example 1, with the difference being that the LiCoo oiFeo 99PO4 substitutes the LiFePO 4 to provide a LiCoo oiFeo 99PO4 / MnTiNb 2 Og / C mixed crystal cathode active material.

With the Rigaku D/MAX-2200/PC, an XRD pattern is carried out on the cathode active material. Looking at the diffraction peaks of the sintered product, except for peaks corresponding to LiCoo oiFeo 99PO4 and MnTiNb 2 Og, there is no new peak or feature which indicates that the LiCoo oiFeo 99PO4 and MnTiNb 2 Os exist in two phases and that no new compound is created. Accordingly, this demonstrates that the process described above provides a cathode active material having LiCoo oiFeo 99PO4 / MnTiNb 2 Og / C in a mixed crystal form. EXAMPLE 12

According to the disclosed method of "The Preparation and Performance of Lithium Battery Cathode Active Material LiNi 0 IFe 0 9 PO 4 " (THE CHINESE JOURNAL OF NONFERROUS METALS, VOLUME 16, ISSUE 4 (Apr. 2006)) to prepare LiMn 0 02 Fe 0 98 PO 4 . Mix Li 2 CO 3 , FeC 2 O 4 -2H 2 O, NH 4 H 2 PO 4 and MnCO 3 in a molar ratio to the stoichiometry of LiMn 0 02 Fe 0 9 sPO 4 . Grind the mixture in a ball mill with ethanol for 5 hours, remove and dry at room temperature. And then heat in an argon atmosphere at 320 0 C for 7 hours; continue sintering the product for 24 hours at 700 0 C to provide LiMn 0 02 Fe 0 98 PO 4 . The steps are similar to those used in Example 1, with the difference being that the LiMn 0 02 Fe 0 9 sPO 4 substitutes the LiFePO 4 to provide a LiMn 0 02 Fe 0 9 sPO 4 / MnTiNb 2 Os / C mixed crystal cathode active material.

With the Rigaku D/MAX-2200/PC, an XRD pattern is carried out on the cathode active material. Looking at the diffraction peaks of the sintered product, except for peaks corresponding to LiMn 0 02 Fe 0 9 sPO 4 and MnTiNb 2 Og, there is no new peak or feature which indicates that the LiMn 0 02 Fe 0 9S PO 4 and MnTiNb 2 Os exist in two phases and that no new compound is created. Accordingly, this demonstrates that the process described above provides a cathode active material having LiMn 0 02 Fe 0 9 sPO 4 / MnTiNb 2 Os / C in a mixed crystal form. EXAMPLE 13

According to the disclosed method of "The Preparation and Performance of Lithium Battery Cathode Active Material LiNi 0 IFe 0 9 PO 4 " (THE CHINESE JOURNAL OF NONFERROUS METALS, VOLUME 16, ISSUE 4 (Apr. 2006)) to prepare LiMg 0 03 Fe 0 97 PO 4 . Mix Li 2 CO 3 , FeC 2 O 4 -2H 2 O, NH 4 H 2 PO 4 and MgO in a molar ratio to the stoichiometry of LiMg 0 03 Fe 0 97 PO 4 . Grind the mixture in a ball mill with ethanol for 5 hours, remove and dry at room temperature. And then heat in an argon atmosphere at 320 0 C for 7 hours; and continue sintering the product for 24 hours at 700 0 C to provide LiMg 0 03 Fe 0 97 PO 4 . The steps are similar to those used in Example 1, with the difference being that the LiMg 0 03 Fe 0 97 PO 4 substitutes the LiFePO 4 to provide a LiNi 0 1 Fe 0 9 PO 4 / MnTiNb 2 Os / C mixed crystal cathode active material.

With the Rigaku D/MAX-2200/PC, an XRD pattern is carried out on the cathode active material. Looking at the diffraction peaks of the sintered product, except for peaks corresponding to LiMg 0 03 Fe 0 97 PO 4 and MnTiNb 2 Og, there is no new peak or feature which indicates that the LiMg 0 03 Fe 0 97 PO 4 and MnTiNb 2 Og exist in two phases and that no new compound is created. Accordingly, this demonstrates that the process described above provides a cathode active material having LiMg 0 03 Fe 0 97 PO 4 / MnTiNb 2 Og / C in a mixed crystal form. EXAMPLE 14

According to the disclosed method of "The Preparation and Performance of Lithium Battery Cathode Active Material LiNi 0 1 Fe 0 9 PO 4 " (THE CHINESE JOURNAL OF NONFERROUS METALS, VOLUME 16, ISSUE 4 (Apr. 2006)) to prepare LiCa 0 05 Fe 0 95 PO 4 . Mix Li 2 CO 3 , FeC 2 O 4 -2H 2 O, NH 4 H 2 PO 4 and CaO in a molar ratio to the stoichiometry of LiCa 0 05 Fe 0 9 sPO 4 . Grind the mixture in a ball mill with ethanol for 5 hours, remove and dry at room temperature. And then heat in an argon atmosphere at 320 0 C for 7 hours; and continue sintering the product for 24 hours at 700 0 C to provide LiCa 0 05 Fe 0 95 PO 4 . The steps are similar to those used in Example 1, with the difference being that the LiCao 05 Fe 0 95 PO 4 substitutes the LiFePO 4 to provide a LiCao 05 Fe 0 95 PO 4 / MnTiNb 2 Og / C mixed crystal cathode active material.

With the Rigaku D/MAX-2200/PC, an XRD pattern is carried out on the cathode active material. Looking at the diffraction peaks of the sintered product, except for peaks corresponding to LiCao 05 Fe 0 95 PO 4 and MnTiNb 2 Og, there is no new peak or feature which indicates that the LiCao 05 Fe 0 95 PO 4 and MnTiNb 2 Os exist in two phases and that no new compound is created. Accordingly, this demonstrates that the process described above provides a cathode active material having LiCao 05 Fe 0 95 PO 4 / MnTiNb 2 Os / C in a mixed crystal form. EXAMPLE 15

According to the disclosed method of "The Preparation and Performance of Lithium Battery Cathode Active Material LiNi 0 IFe 0 9 PO 4 " (THE CHINESE JOURNAL OF NONFERROUS METALS, VOLUME 16, ISSUE 4 (Apr. 2006)) to prepare LiZn 0 07 Fe 0 93 PO 4 . Mix Li 2 CO 3 , FeC 2 O 4 -2H 2 O, NH 4 H 2 PO 4 and ZnCO 3 in a molar ratio to the stoichiometry Of LiZn 0 07 Fe 0 93 PO 4 . Grind the mixture in a ball mill with ethanol for 5 hours, remove and dry at room temperature. And then heat in an argon atmosphere at 320 0 C for 7 hours; continue sintering the product for 24 hours at 700 0 C to provide LiZn 0 07 Fe 0 93 PO 4 . The steps are similar to those used in Example 1, with the difference being that the LiZn 0 07 Fe 0 93 PO 4 substitutes the LiFePO 4 to provide a LiZn 0 07 Fe 0 93 PO 4 / MnTiNb 2 Os / C mixed crystal cathode active material.

With the Rigaku D/MAX-2200/PC, an XRD pattern is carried out on the cathode active material. Looking at the diffraction peaks of the sintered product, except for peaks corresponding to LiZn 0 07 Fe 0 93 PO 4 and MnTiNb 2 Os, there is no new peak or feature which indicates that the LiZn 0 07 Fe 0 93 PO 4 and MnTiNb 2 Os exist in two phases and that no new compound is created. Accordingly, this demonstrates that the process described above provides a cathode active material having LiZn 0 07 Fe 0 93 PO 4 / MnTiNb 2 Os / C in a mixed crystal form. COMPARATIVE EXAMPLE Rl

Example B of U.S. Patent Application No. 2007/0207385 provides a cathode material with LiFePO 4 to ZnAlO 2 with a molar ratio of 1 : 0.04 and carbon additive to provide a total carbon content of 5 % by weight in the final product. The ZnAlO 2 and carbon additive are coated on the exterior surfaces of the LiFePO 4 to provide a cathode active material having LiFePO 4 / ZnAlO 2 / C.

CONDUCTIVITIES OF EXAMPLES 1-15 AND COMPARATIVE EXAMPLE Rl

At 25 0 C, separately take each cathode active materials of Examples 1-15 and Comparative example Rl, and apply 30 MPa of pressure to provide a cylinder. Measure the height (X), diameter (d) and resistance (R) of each cylinder. Use the following formula to calculate the electrical conductivity (σ) for each sample:

Electrical conductivity σ = 4 x 1 1 (π R x d 2 )

The electrical conductivities of Examples 1-15 and Comparative example Rl are shown in Table 1.

Table 1. Electrical conductivities of samples at 25 0 C.

From Table 1, it can be observed that the cathode active materials of the present embodiments can achieve electrical conductivity up to 1.8 S / cm measured by a Siemens per Centimeter. By contrast, the cathode active material of Comparative example Rl, obtained by known publication having ZnAlO 2 and carbon additives coated on the surfaces of LiFePO 4 , achieves electrical conductivity of 2.6 x 10 "6 S / cm while the cathode active material of Example A7, having similar composition to that of Comparative example Rl but provides by the presently disclosed method, achieves electrical conductivity of 0.5 S / cm, the latter being 19,000 times more electrically conductive.

TESTINGS OF EXAMPLES 1-15 AND COMPARATIVE EXAMPLE Rl (1) Battery preparation

(a) Cathode active material

Separately combine 90 grams of each of the composite cathode materials from Examples 1-15 and Comparative example Rl with 5 grams of polyvinylidene fluoride (PVDF) binder and 5 grams of acetylene black to 50 grams of

N-methylpyrrolidone (NMP). Place in a vacuum mixer to mix into uniform slurry.

Apply a coating with a thickness of about 20 microns on both sides of an aluminum foil, dry at 150 0 C, roll and cut into a size of 540 x 43.5 mm 2 to provide about 5.2 grams of cathode active material.

(b) Anode active material

Combine 90 grams of natural graphite with 5 grams of polyvinylidene fluoride (PVDF) binder and 5 grams of conductive carbon black to 100 grams of N-methylpyrrolidone (NMP). Place in a vacuum mixer to mix into uniform slurry. Apply a coating of about 12 microns thick to both sides of a copper foil, dry at 90 0 C, roll and crop to a size of 500 x 44 mm 2 to provide about 3.8 grams of anode active material.

(c) Battery assembly Separately wind each of the cathode and anode active materials with polypropylene film into a lithium secondary battery core, followed by dissolving one mole of LiPF 6 in a mixture of non-aqueous electrolyte solvent EC/EMC/DEC to provide a ratio of 1 : 1 : 1, inject and seal the electrolyte having a capacity of 3.8 g/Ah into the battery to provide separate lithium secondary batteries Al -Al 5 (Examplesl-15) and ACl (Comparative example Rl) for testing.

PERFORMANCE TESTINGS OF BATTERIES Al -Al 5 and ACl

Separately place each of batteries Al -Al 5 and ACl on the testing cabinet. At 25 0 C, charge each battery at a current of 0.5 C with a voltage limit of 3.8 V and set the battery aside for 20 minutes. Using a current of 0.5 C, discharge the battery from 3.8 V to 2.5 V and record the discharge capacity as the battery's initial discharge capacity. The following equation is used to calculate the battery's specific discharge capacity. The test results for batteries Al -Al 5 and ACl are shown in Table 2.

Specific discharge capacity = Initial discharge capacity (milliampere hour) / weight of cathode active material (grams)

The process as described above is repeated: charge the battery, set it aside, and discharge each battery for 500 cycles. Record the battery's discharge capacity and use the following equation to calculate the battery's ability to maintain discharge capacity after 500 cycles. The higher the maintenance rate, the better the performance of the battery in maintaining its discharge capacity. The test results for batteries Al -Al 5 and ACl are shown in Table 2.

Capacity maintenance rate = (Discharge capacity after n th cycle / initial discharge capacity ) x 100 %

TABLE 2. Electrical testing results for batteries Al -Al 5 and ACl .

From Table 2, it can be observed that the cathode active materials according to Examples 1-15 of the presently disclosed invention are able to achieve better electrical performance than Comparative example Rl . Specifically, the cathode active materials of batteries Al -Al 5 are able to achieve specific discharge capacity of at least 123 mAh/g at 0.5 C and maintain greater than 95 % discharge capacity after 500 cycles.

Additionally, the cathode active material of Comparative example Rl achieved specific discharge capacity of 112 mAh/g and maintained 90.12 % discharge capacity after 500 cycles while cathode active material of Example 7, having similar composition to that of Comparative example Rl but provided by the presently disclosed method, achieved specific discharge capacity of 126 mAh/g and maintained 96.44 % discharge capacity after 500 cycles. Accordingly, the cathode active materials for lithium secondary batteries and methods of manufacturing the same according to the presently disclosed embodiments are able to provide superior electrical performance, e.g., higher electrical conductivity, discharge capacity and discharge capacity maintenance or retention rate.

Although the invention has been described in detail with reference to several embodiments, additional variations and modifications exist within the scope and spirit of the invention as described and defined in the following claims.