BACKGROUND OF THE INVENTION

The present invention relates to improved compositions of chewing gum. More particularly, the invention relates to improving chewing gum by the use of specific bulking agents in sugar and non-sugar chewing gum products to give improved texture, moisture absorption properties, and improved shelf life proper¬ ties. The improved chewing gum compositions may also be used in a variety of chewing gum products such as confectionery coated chewing gum products.

In recent years, efforts have been devoted to replace sugar and sugar syrups normally found in chew¬ ing gum with other carbohydrates and noncarbohydrates. Non-sugar or sugar-free chewing gum, which is growing in popularity, uses sugar alcohols or polyols to re¬ place sugar and sugar syrups. The most popular polyols are sorbitol, mannitol, and xylitol. New polyols are being developed using new technology to replace these polyols. New polyols have various unique properties which can improve the taste, texture, and shelf life properties of chewing gum for consumers.

The non-sugar polyols have the advantage of not contributing to dental caries of consumers, as well as being able to be consumed by diabetics. However,

all polyols have the disadvantage of causing gastro¬ intestinal disturbances if consumed in too great of a quantity. Therefore it would be a great advantage to be able to use a carbohydrate or carbohydrate-like food ingredient for chewing gum that would act as a bulking agent, but not contribute to dental caries nor cause gastro-intestinal disturbances.

One such bulking agent is indigestible dex¬ trin, varieties of which are sold under the tradename of Fibersol. This bulking agent or bulk sweetener has recently attained GRAS (generally recognized as safe) status from the USFDA. The bulk sweetener is also approved for use in Japan. Although a carbohydrate, indigestible dextrin does not contribute to dental caries, does not cause gastro-intestinal disturbances and does not contribute to calories. Thus, this ingredient's use in chewing gum could be a definite improvement.

The manufacture of indigestible dextrin is disclosed in EPO Patent Publication No. 0 368 451, and its method of preparation is disclosed in other related patents. These are Japanese Patent Applications Nos. 2100695; 2145169 and 2154664. Other patent documents that mention indigestible dextrin include Japanese Patent Publication Nos. 91-047831 and 91-047832.

Additional information is supplied by a brochure from Matsutani Chemical Industry Co., Ltd. of Japan, titled "Basic Properties of Fibersol-2."

A similar type material, starch hydrolyzate dextrin, is disclosed in U.S. Patent No. 3,974,032. The product is a low D.E. starch hydrolyzate of improved stability prepared by enzymatic hydrolysis of dextrins.

SUMMARY OF THE INVENTION

The present invention is a method of produc¬ ing chewing gum with a new bulk sweetener, specifically indigestible dextrin or Fibersol, as well as the chew¬ ing gum so produced. The bulk sweetener may be added to sucrose-type gum formulations, replacing a small or large quantity of sucrose or syrup. The formulation may be a low- or high-moisture formulation containing low or high amounts of moisture-containing syrup. The bulk sweetener, indigestible dextrin or Fibersol, may also be used in low- or non-sugar gum formulations replacing sorbitol, mannitol, other polyols, or carbohydrates. Non-sugar formulations may include low- or high-moisture, sugar-free chewing gums.

The bulk sweetener, indigestible dextrin, may be combined with other bulk sweeteners for use in chewing gum, including but not limited to sucrose, dextrose, fructose, maltose, palatinose, xylose, as well as sugar alcohols including but not limited to sorbitol, mannitol, xylitol, maltitol, lactitol, palatinit, and lycasin. The bulk sweetener, _ _ indigestible dextrin, may be combined in the gum formulation or co-dried or blended with the other bulk sweeteners prior to use in the gum formulation. Co- drying may be done by various methods of spray drying, fluid bed coating, coacervation, and other granulating or agglomerating techniques. The bulk sweetener, indigestible dextrin, may also be combined with high potency sweeteners including, but not limited to, thaumatin, asparta e, acesulfame K, sodium saccharin, glycyrrhizin, alitame, cyclam ;e, stevioside, and dihydrochalcones.

This sweetener, indigestible dextrin, when used according to the present invention, gives chewing gum an improved texture, an improved shelf life and unique flavor/sweetness quality. Even though

indigestible dextrin is a carbohydrate, it is considered non-cariogenic, and does not significantly contribute to calories, giving a highly consumer- acceptable chewing gum product.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT Indigestible dextrin is a carbohydrate bulking agent that has properties similar to a altodextrin. However, indigestible dextrin is a unique maltodextrin that is prepared by starch hydrolysis, then controlled recombination of the glucose units formed by hydrolysis. Conventional maltodextrins are made by the enzymatic or acid hydro¬ lysis of starch, but not recombined.

The recombination or repolymerization gives indigestible dextrin unique properties for a carbohydrate, including its non-digestible property. Analyses of Fibersol brand indigestible dextrin indicates that the indigestible moiety comprises a dextrin having revoglucosan in part of the reducing end and involving glucoside bond α-1,4, α-1,6, and β-1, 2 , β-1, 3 , and β-1, 4 linkages.

There are several types of indigestible dextrin available. There is Fibersol #1, obtained from potato starch, and Fibersol #2, obtained from corn starch. Fibersol #1 (DE= 8-12) has a higher molecular weight, while Fibersol #2 (DE= 13-18) has a lower molecular weight. Fibersol is also available as a low density material called Dexflow or Pineflow. An indigestible dextrin is also available called Pinefiber and Pinefiber C. All of these materials have similar properties and are referred to herein generically as indigestible dextrin. Any of these forms may be used in chewing gum.

Even though Fibersol #2 brand indigestible dextrin is highly branched, it has similar properties

to a maltodextrin. As a result, Fibersol #2 has attained GRAS status from the USA Food and Drug Administration as a maltodextrin. Fibersol #1 has been granted GRAS status as a dextrin. In Japan, Fibersol is considered a at-rep,lacer, low calorie bulking agent. The calorie value of Fibersol is 0.8 Kcal/g, compared to 4.0 Kcal/g for glucose. This indigestible dextrin is being marketed in the U.S. by Fibersol America, a division of Matsutani Chemical Industry Co. , Ltd. of Hyogo-Pref., Japan.

Indigestible dextrin may be added to chewing gum in its powder form, or may be first dissolved in water. Indigestible dextrin ^, s solubility in water is about 80% at room temperature, but increases with increased temperature like other maltodextrins. Indigestible dextrin may be used in chewing gum as a texture and flavor modifier, bulking agent, and may improve texture, flavor, and shelf life properties. Indigestible dextrin may replace solids like sucrose, dextrose, or lactose when used in its powder form, or may replace syrups when used in its liquid or syrup form. At levels of about 0.5% to about 25%, indigestible dextrin may replace part of the solids in sugar gum or as a liquid, all or part of the syrup in sugar gum. At higher levels of about 25% to about 90% of the gum formulation, indigestible dextrin may replace all of the solids in a chewing gum formulation.

Unique chewing gum formulations can be obtained when all bulk sweeteners are replaced with indigestible dextrin powder and syrup. The low sweetness intensity allows for use of unique flavor combinations. High intensity sweeteners may be added to increase sweetness to obtain more typical chewing gum formulations. Chewing gum formulations with indigestible dextrin solids would be softer and less hygroscopic than sugar-containing gum formulations, and

remain more flexible during its shelf life. If a high level of indigestible dextrin syrup is used in place of conventional syrup, the chewing gum formulations could be less hygroscopic and have less tendency to become wet and sticky. Chewing gum formulations with indigestible dextrin may contain a very low amount of moisture in the gum formulation, i.e., below about 2%, or may contain a medium amount of moisture, about 2-5%, and may even be a soft gum formulation containing 5% moisture or more.

Although indigestible dextrin is a carbohydrate, its unique anti-caries properties suggest it may be used in chewing gum formulations containing non-sugar ingredients. Non-sugar ingredients are alditols such as sorbitol, mannitol, xylitol, lactitol, palatinit (Isomalt) , maltitol, and hydrogenated starch hydrolyzates. These alditols are used in a variety of combinations to develop unique sugarless chewing gum formulations. Indigestible dextrin may be used to replace the individual alditols or combinations of alditols. With partial replacement of one or more alditols, indigestible dextrin can be used at levels of about 0.5-25%. If indigestible dextrin replaces a large amount or most of the alditols, this level may be about 25% to about 90% of the gum formulation.

Some sugar-free chewing gum formulations contain high levels of glycerin and are very low in moisture, i.e., less than about 2%. Indigestible dextrin solids or syrup may replace part or all of the glycerin used in these types of formulations. At higher moisture levels (more than 2%) in sugar-free gum, a liquid sorbitol (70% sorbitol, 30% water) is used. Indigestible dextrin solids or indigestible dextrin syrup may replace part or all of the sorbitol liquid. Sugar-free syrups like hydrogenated starch hydrolyzates (HSH) , such as Lycasin brand HSH, may also

be replaced in part or totally by indigestible dextrin solids or syrup. The same product advantages found with HSH syrups, such as improved product shelf life, improved texture, and improved aspartame and alitame stability, may also be .found with the use of indigestible dextrin solids or syrup.

Recent advances use HSH and glycerin preblended and co-evaporated to reduce moisture in some sugar-free gum formulations. Indigestible dextrin solids and/or syrup may be used to replace part or all of the HSH/glycerin blends in chewing gum formulations. Aqueous indigestible dextrin solids and/or indigestible dextrin syrup may also replace HSH in the preblend with glycerin and be co-evaporated with glycerin to obtain a low moisture, non-crystallizable blend. Combinations of indigestible dextrin solids/syrup with alditols like sorbitol, maltitol, xylitol, lactitol, mannitol in aqueous form may also be blended with glycerin and co- evaporated for use in low-moisture, sugar-free gum.

In a similar manner, indigestible dextrin solids/syrup preblended in glycerin and co-evaporated may be used in conventional sugar chewing gum formulations. Indigestible dextrin may be combined with sugars like dextrose, sucrose, lactose, maltose, invert sugar, fructose, and corn syrup solids to form a liquid mix to be blended with glycerin and co- evaporated. Indigestible dextrin solids/syrup may also be mixed with conventional syrup and blended with glycerin and co-evaporated for use in a sugar chewing gum formulation.

Indigestible dextrin bulk sweetener may also be co-dried with a variety of sugars such as sucrose, dextrose, lactose, fructose, and corn syrup solids and used in a sugar-containing gum formulation. Indigestible dextrin may be co-dried with a variety of alditols, such as sorbitol, mannitol, xylitol,

maltitol, palatinit and hydrogenated starch hydrolyzates, and used in a sugar-free gum formulation. Co-drying refers to methods of co-crystallization and co-precipitation of indigestible dextrin with sugars and alditols, as well as co-drying by encapsulation, agglomeration, and absorption with sugars and alditols.

Co-drying by encapsulation, agglomeration, and absorption can also include the use of encapsulat¬ ing and agglomerating agents. Indigestible dextrin may be mixed with sugars or alditols prior to being redried by encapsulation or agglomeration, or may be used alone with the encapsulating and agglomerating agents. These agents modify the physical properties of the bulk sweetener and control its release from chewing gum. Since indigestible dextrin is highly soluble in water as noted earlier, controlling the release of indigestible dextrin modifies the texture and flavor of the chewing gum.

Physical modifications of the bulk sweetener by encapsulation with another substrate will slow its release in chewing gum by reducing the solubility or dissolution rate. Any standard technique which gives partial or full encapsulation of the bulk sweetener can be used. These techniques include, but are not limited to, spray drying, spray chilling, fluid-bed coating and coacervation. These encapsulation techniques that give partial encapsulation or full encapsulation can be used individually or in any combination in a single step process or multiple step process. Generally, delayed release of bulk sweetener is obtained in multistep processes like spray drying the bulk sweetener and then fluid-bed coating the resultant powder.

The encapsulation techniques here described are standard coating techniques and generally give varying degrees of coating from partial to full coat¬ ing, depending on the coating composition used in the

process. Also, the coating compositions may be suscep¬ tible to water permeation to various degrees. General¬ ly, compositions that have high organic solubility, good film-forming properties and low water solubility give better delayed release of the bulk sweetener. Such compositions include acrylic polymers and copoly- mers, carboxyvinyl polymer, polyamides, polystyrene, polyvinyl acetate, polyvinyl acetate phthalate, polyvi- nyl-pyrrolidone, and waxes. Although all of these materials are possible for encapsulation of the bulk sweetener, only food-grade material should be consid¬ ered. Two standard food-grade coating materials that are good film formers but not water soluble are shellac and Zein. Others which are more water soluble, but good film formers, are materials like agar, alginates, a wide range of cellulose derivatives like ethyl cellu¬ lose, methyl cellulose, sodium hydroxymethyl cellulose, and hydroxypropylmethyl cellulose, dextrin, gelatin, and modified starches. These ingredients, which are generally approved for food use, also give a delayed release when used as an encapsulant. Other encapsu- lants, like acacia or maltodextrin, can also encapsulate indigestible dextrin, but may increase the release rate of the bulk sweetener.

The amount of coating or encapsulating mate¬ rial on the bulk sweetener also controls the length of time for its release from chewing gum. Generally, the higher the level of coating the slower the release of the bulk sweetener during mastication. The release rate is generally not instantaneous, but gradual over an extended period of time.

Another method of giving a delayed release of the bulk sweetener is agglomeration of the bulk sweet¬ ener with an agglomerating agent which partially coats the bulk sweetener. This method includes the step of mixing the bulk sweetener and agglomerating agent with

NOT FURNISHED UPON FILING

product that could be used in chewing gum to give a delayed release of bulk sweetener.

In another embodiment of this invention, indigestible dextrin may be absorbed onto another component which is porous and become entrapped in the matrix of the porous component. Common materials used for absorbing the bulk sweetener include, but are not limited to, silicas, silicates, pharmasorb clay, spongelike beads or microbeads, amorphous sugars like spray-dried dextrose, sucrose, alditols, amorphous carbonates and hydroxides, including aluminum and calcium lakes, vegetable gums and other spray dried materials.

Depending on the type of absorbent material and how it is prepared, the amount of bulk sweetener that can be loaded onto the absorbent will vary. Generally materials like polymers, spongelike beads or microbeads, amorphous sugars and alditols and amorphous carbonates and hydroxides absorb about 10% to about 40% of the weight of the absorbent. Other materials like silica and pharmasorb clays may be able to absorb about 20% to about 80% of the weight of the absorbent.

The general procedure for absorbing the bulk sweetener onto the absorbent is as follows. An absor¬ bent like fumed silica powder can be mixed in a powder blender and an aqueous solution of the bulk sweetener can be sprayed onto the powder as mixing continues. The aqueous solution can be about 30% to 50% solids, and higher solid levels may be used if temperatures up to 90°C are used. Generally water is the solvent, but other solvents like alcohol could also be used if approved for use in food. As the powder mixes, the liquid is sprayed onto the powder. Spraying is stopped before the mix becomes damp. The still free-flowing powder is removed from the mixer and dried to remove

the water or other solvent, and ground to a specific particle size.

After the bulk sweetener is absorbed onto an absorbent or fixed onto an absorbent, the fixative/ sweetener can be coated by encapsulation. Either full or partial encapsulation may be used, depending on the coating composition used in the process. Full encapsu¬ lation may be obtained by coating with a polymer as in spray drying, spray chilling, fluid-bed coating, coacervation, or any other standard technique. A partial encapsulation or coating can be obtained by agglomeration of the fixative/sweetener mixture using any of the materials discussed above.

The three methods of use to obtain a delayed release of bulk sweetener are: (1) encapsulation by spray drying, fluid-bed coating, spray chilling and coacervation to give full or partial encapsulation, (2) agglomeration to give partial encapsulation and (3) fixation or entrapment/absorption which also gives partial encapsulation. These three methods, combined in any usable manner which physically isolates the bulk sweetener, reduces its dissolvability or slows down the release of bulk sweetener, are included in this inven¬ tion.

Having similar properties to a maltodextrin, indigestible dextrin may act as an encapsulating or agglomerating agent. Indigestible dextrin may also be used to absorb other ingredients. Indigestible dextrin may be able to encapsulate, agglomerate or entrap/absorb flavors, and high intensity sweeteners like aspartame, alitame, cyclamic acid and its salts, saccharin acid and its salts, acesulfame and its salts, sucralose, hydrochalcones, thaumatin, monellin or combinations thereof. Encapsulation of the high intensity sweeteners with indigestible dextrin may improve the shelf life of the sweetener ingredient.

Indigestible dextrin may be used with other bulk sweeteners and in combination give unique properties. Indigestible dextrin may be co-dried by the various delayed release methods noted above with other bulk sweeteners like palatinose, sucrose, dextrose, lactose, maltose, fructose, corn syrup solids, sorbitol, mannitol, xylitol, mallitol, palatinit, and hydrogenated starch hydrolyzates for use in sugar or sugar-free chewing gum. Ingredients, including flavors, co-dried, encapsulated, agglomerated or absorbed on indigestible dextrin may show faster release. However, encapsulation of flavors with indigestible dextrin may improve the shelf life of the flavor ingredient, as does maltodextrin or gum arabic.

Other methods of treating the indigestible dextrin bulk sweetener to physically isolate the sweetener from other chewing gum ingredients may also have some effect on its release rate and its effect on chewing gum flavor and texture. The bulk sweetener may be added to the liquid inside a liquid center gum product. The center fill of a gum product may comprise one or more carbohydrate syrups, glycerin, thickeners, flavors, acidulants, colors, sugars and sugar alcohols in conventional amounts. The ingredients are combined in a conventional manner. The bulk sweetener is dissolved in the center-fill liquid and the amount of bulk sweetener added to the center-fill liquid may be about 0.1% to about 20% by weight of the entire chewing gum formula. This method of using the bulk sweetener in chewing gum can allow for a lower usage level of the bulk sweetener, can give the bulk sweetener a smooth release rate, and can reduce or eliminate any possible reaction of the bulk sweetener with gum base, flavor components or other components, yielding improved shelf stability.

Another method of isolating the indigestible dextrin bulk sweetener from other chewing gum ingredients is to add indigestible dextrin to the dusting compound of a chewing gum. A rolling or dusting compound is applied to the surface of chewing gum as it is formed. This rolling or dusting compound serves to reduce sticking to machinery as it is formed, reduces sticking of the product to machinery as it is wrapped, and sticking to its wrapper after it is wrapped and being stored. The rolling compound comprises indigestible dextrin bulk sweetener alone or in combination with mannitol, sorbitol, sucrose, starch, calcium carbonate, talc, other orally acceptable substances or a combination thereof. The rolling compound constitutes from about 0.25% to about 10.0%, but preferably about 1% to about 3% of weight of the chewing gum composition. The amount of indigestible dextrin bulk sweetener added to the rolling compound is about 0.5% to 100% of the rolling compound, or about 0.005% to about 5% of the chewing gum composition. This method of using indigestible dextrin bulk sweetener in the chewing gum can allow a lower usage level of the bulk sweetener, can give the bulk sweetener a more controlled release rate, and can reduce or eliminate any possible reaction of the bulk sweetener with gum base, flavor components, or other components, yielding improved shelf stability.

Another method of isolating indigestible dextrin bulk sweetener is to use it in the coating/panning of a pellet chewing gum. Pellet or ball gum is prepared as conventional chewing gum, but formed into pellets that are pillow shaped or into balls. The pellets/balls can be then sugar coated or panned by conventional panning techniques to make a unique sugar-coated pellet gum. The bulk sweetener is very stable and highly water soluble, and can be easily

added to a sugar solution prepared for sugar panning. Indigestible dextrin may be combined with sucrose, or used alone in solution as the coating on pellet gum. Indigestible dextrin can also be added as a powder blended with other powders often used in some types of conventional panning procedures. Using indigestible dextrin sweetener isolates the sweetener from other gum ingredients and modifies its release rate in chewing gum. Levels of use of indigestible dextrin may be about 1% to about 100% in the coating and about 0.5% to about 50% of the weight of the chewing gum product. The weight of the coating may be about 20% to about 50% of the weight of the finished gum product.

Conventional panning procedures generally coat with sucrose, but recent advances in panning have allowed the use of other carbohydrate materials to be used in the place of sucrose. Some of these components include, but are not limited to, dextrose, maltose, xylitol, lactitol, palatinit and other new alditols or a combination thereof. These materials may be blended with panning modifiers including, but not limited to, gum arabic, maltodextrins, corn syrup, gelatin, cellu¬ lose type materials like carboxymethyl cellulose, or hydroxymethyl cellulose, starch and modified starches, vegetable gums like alginates, locust bean gum, guar gum, and gum tragacanth, insoluble carbonates like calcium carbonate or magnesium carbonate and talc. Indigestible dextrin may also act as a panning modifier with other panning materials to improve product quality. Antitack agents may also be added as panning modifiers which allow the use of a variety of carbohydrates and sugar alcohols to be used in the development of new panned or coated gum products. Flavors may also be added with the sugar coating and with the indigestible dextrin bulk sweetener to yield unique product characteristics.

The previously described encapsulated, ag¬ glomerated, or absorbed indigestible dextrin bulk sweetener may readily be incorporated into a chewing gum composition. The remainder of the chewing gum ingredients are non-cri,tical to the present invention. That is, the coated particles of bulk sweetener can be incorporated into conventional chewing gum formulations in a conventional manner. The indigestible dextrin bulk sweeteners may be used in a sugar-free or sugar chewing gum to modify the sweetness thereof. The coated bulk sweetener may be used in either regular chewing gum or bubble gum.

In general, a chewing gum composition typi¬ cally comprises a water-soluble bulk portion, a water- insoluble chewable gum base portion and typically water-insoluble flavoring agents. The water-soluble portion dissipates with a portion of the flavoring agent over a period of time during chewing. The gum base portion is retained in the mouth throughout the chew.

The insoluble gum base generally comprises.. _ elastomers, resins, fats and oils, waxes, softeners and inorganic fillers. Elastomers may include polyisobuty- lene, isobutylene-isoprene copolymer and styrene butad¬ iene rubber, as well as natural latexes such as chicle. Resins include polyvinylacetate and terpene resins. Fats and oils may also be included in the gum base, including tallow, hydrogenated and partially hydroge¬ nated vegetable oils, and cocoa butter. Commonly employed waxes include paraffin, microcrystalline and natural waxes such as beeswax and carnauba. According to the preferred embodiment of the present invention, the insoluble gum base constitutes between about 5 to about 95% by weight of the gum. More preferably the insoluble gum base comprises between 10 and 50 percent

by weight of the gum and most preferably about 20 to about 35% by weight of the gum.

The gum base typically also includes a filler component. The filler component may be calcium carbonate, magnesium carbonate, talc, dicalcium phos¬ phate or the like. The filler may constitute between about 5 and about 60% by weight of the gum base. Preferably, the filler comprises about 5 to about 50% by weight of the gum base.

Gum bases typically also contain softeners, including glycerol monostearate and glycerol triacetate. Further, gum bases may also contain optional ingredients such as antioxidants, colors, and emulsifiers. The present invention contemplates employing any commercially acceptable gum base.

The water-soluble portion of the chewing gum may further comprise softeners, sweeteners, flavoring agents and combinations thereof. Softeners are added to the chewing gum in order to optimize the chewability and mouth feel of the gum. Softeners, also known in the art as plasticizers or plasticizing agents, generally constitute between about 0.5 to about 15.0% by weight of the chewing gum. Softeners contemplated by the present invention include glycerin, lecithin, and combinations thereof. Further, aqueous sweetener solutions such as those containing sorbitol, hydroge¬ nated starch hydrolysates, corn syrup and combinations thereof may be used as softeners and binding agents in gum.

As mentioned above, the indigestible dextrin solids/syrup bulk sweetener of the present invention will most likely be used in sugar gum formulations. However, sugar-free formulations are also within the scope of the invention. Sugar sweeteners generally include saccharide-containing components commonly known in the chewing gum art which comprise, but are not

limited to, sucrose, dextrose, maltose, dextrin, dried invert sugar, fructose, levulose, galactose, corn syrup solids and the like, alone or in any combination.

The indigestible dextrin solids/syrup bulk sweetener of the present invention can also be used in combination with other sugarless sweeteners. Generally sugarless sweeteners include components with sweetening characteristics but which are devoid of the commonly known sugars and comprise, but are not limited to, sugar alcohols such as sorbitol, mannitol, xylitol, hydrogenated starch hydrolysates, maltitol and the like, alone or in any combination.

Depending on the particular sweetness release profile and shelf-stability needed, the indigestible dextrin solid/syrup bulk sweeteners of the present invention can also be used in combination with coated or uncoated high-potency sweeteners or with high- potency sweeteners coated with other materials and by other techniques.

A flavoring agent may be present in the chewing gum in an amount within the range of from about 0.1 to about 10.0 weight percent and preferably from about 0.5 to about 3.0 weight percent of the gum. The flavoring agents may comprise essential oils, synthetic flavors, or mixture thereof including, but not limited to, oils derived from plants and fruits such as citrus oils, fruit essences, peppermint oil, spearmint oil, clove oil, oil of wintergreen, anise, and the like. Artificial flavoring components are also contemplated for use in gums of the present invention. Those skilled in the art will recognize that natural and artificial flavoring agents may be combined in any sensorially acceptable blend. All such flavors and flavor blends are contemplated by the present inven¬ tion.

Optional ingredients such as colors, emulsi¬ fiers and pharmaceutical agents may be added to the chewing gum.

In general, chewing gum is manufactured by sequentially adding the various chewing gum ingredients to a commercially available mixer known in the art. After the ingredients have been thoroughly mixed, the gum mass is discharged from the mixer and shaped into the desired form such as by rolling into sheets and cutting into sticks, extruding into chunks or casting into pellets.

Generally, the ingredients are mixed by first melting the gum base and adding it to the running mixer. The base may also be melted in the mixer it¬ self. Color or emulsifiers may also be added at this time. A softener such as glycerin may also be added at this time, along with syrup and a portion of the bulk¬ ing agent/sweetener. Further portions of the bulking agent/sweetener may then be added to the mixer. A flavoring agent is typically added with the final portion of the bulking agent. A high-intensity sweet¬ ener is preferably added after the final portion of bulking agent and flavor have been added.

The entire mixing procedure typically takes from five to fifteen minutes, but longer mixing times may sometimes be required. Those skilled in the art will recognize that many variations of the above de¬ scribed procedure may be followed.

Examples

The following examples of the invention and comparative examples are provided by way of explanation and illustration.

The formulas listed in Table 1 comprise various sugar-type formulas in which indigestible

dextrin can be added to gum after it is dissolved in water and mixed with various aqueous solvents. ABLE l

{WEIGHT PERCENT!

Fibersol #2 powder can be added directly to the gum.

EXAMPLE 2

An 80 gram portion of Fibersol #2 can be dissolved in 120 grams of water at 40°C making a 40% solu¬ tion and added to gum.

EXAMPLE 3

Fibersol #2 syrup at 70% solids can be added di¬ rectly to the gum.

EXAMPLE 4

A blend of 80 grams of Fibersol #2 and 120 grams of water is mixed at 40°C. To this is added 100 grams of glycerin to give a mixture of 27% Fiber¬ sol #2, 40% water, and 33% glycerin, and added to gum.

EXAMPLE 5

To 140 grams of Fibersol #2 syrup at 70% solids is added 60 grams of glycerin to give a 70% Fibersol #2 syrup with 30% glycerin, and added to gum.

EXAMPLE 6

To 140 grams of Fibersol #2 syrup of 70% solids is added 60 grams of propylene glycol giving a 70% Fibersol #2 syrup with 30% glycerin and added to gum.

EXAMPLE 7

To 140 grams of Fibersol #2 syrup at 70% solids is added 89 grams of corn syrup and blended giving a mixture of 61% Fibersol #2 syrup and 39% corn syr¬ up.

EXAMPLE 8

To a 200 gram quantity of corn syrup is added 100 grams of glycerin. To this mixture is added 75 grams of Fibersol #2 and blended at 50°C. This mixture is added to gum.

In the next examples of sugar gum formula¬ tions, indigestible dextrin can be dissolved in water and emulsifiers can be added to the aqueous solution. Example solutions can be prepared by dissolving 15 grams of Fibersol #2 in 70 grams water and adding 15 grams of emulsifiers of various hydrophilic-lipophilic balance (HLB) values to the solution. The mixtures can then be used in the following formulas.

TABLE 2 (WEIGHT PERCENT

The same as the formulations made in Examples 9- 14, respectively, except that the flavor can be mixed together with the aqueous bulk sweetener solution and emulsified before adding the mixture to the gum batch. Indigestible dextrin bulk sweetener can also be blended into various base ingredients. A typical base formula is as follows:

100^

The individual base components can be softened prior to their addition in the base manufacturing process. To the presoftened base component, indigestible dextrin can be added and mixed, and then the pre-softened base/bulk sweetener blend can be added to make the finished base. In the following examples, indigestible dextrin can be mixed first with one of the base ingredients, and the mixed ingredient can then be used in making a base. The ingredients blended with indigestible dextrin can then be used at the levels indicated in the typical base formula above. EXAMPLE 21

The terpene resin used to make the base is 80% polyterpene resin and 20% Fibersol #2. EXAMPLE 22

The polyvinyl acetate used to make the base is 80% low M.W. polyvinyl acetate and 20% Fibersol #2.

Indigestible dextrin may also be added to an otherwise complete gum base.

EXAMPLE 23

5% Fibersol #2 can be mixed with 95% of a gum base having the above listed typical formula. The Fibersol #2 can be added near the end of the process, after all the other ingredients are added.

The samples of finished base made with indigestible dextrin added to different base components can then be evaluated in a sugar-type chewing gum formulated as follows:

TABLE 3

(WEIGHT PERCENT) or exam les 21 22 and 23

100^

The theoretical level of indigestible dextrin bulk sweetener is 1% in the finished gum.

The following Tables 4 through 11 are exam¬ ples of gum formulations that demonstrate formula variations in which indigestible dextrin and indigestible dextrin syrup may be used.

Examples 24-28 in Table 4 demonstrates the use of indigestible dextrin in low-moisture sugar formulations showing less than 2% theoretical moisture:

TABLE 4 (WEIGHT PERCENT)

'Corn Syrup is evaporated to 85% solids, 15% moisture "Glycerin and syrup may be blended and co-evaporated

Examples 29-33 in Table 5 demonstrate the use of indigestible dextrin in medium-moisture sugar formulations having about 2% to about 5% moisture.

Examples 34-38 in Table 6 demonstrate the use of indigestible dextrin in high-moisture sugar formulations having more than about 5% moisture.

TABLE 5 (WEIGHT PERCENT)

'Com Syrup is evaporated to 85% solids, 15% moisture "Glycerin and syrup may be blended and co-evaporated

TABLE 6 (WEIGHT PERCENT)

Examples 39-43 in Table 7 and Examples 44-53 in Tables 8 and 9 demonstrate the use of indigestible dextrin in low- and high-moisture gums that are sugar- free. Low-moisture gums have less than about 2% moisture, and high-moisture gums have greater than 2% moisture.

TABLE 7 (WEIGHT PERCENT)

TABLE 8 (WEIGHT PERCENT)

*Sorbitol liquid contains 70% sorbitol, 30% water

TABLE 9 (WEIGHT PERCENT)

* Lycasin brand hydrogenated starch hydrolyzate syrup ** Glycerin and HSH syrup may be blended or co-evaporated

Table 10 shows sugar chewing formulations that can be made with indigestible dextrin and various types of sugars.

TABLE 10 (WEIGHT PERCENT)

TABLE 10

(WEIGHT PERCENT)

(Cont'd.)

Any of the sugars may be combined with indigestible dextrin and co-dried to form unique combinations such as:

EXAMPLE 66

Dextrose and Fibersol #2 can be dissolved in water in a 2:1 ratio dextrose:Fibersol #2 and co-dried or co-precipitated and used in the formulas in Table 10.

EXAMPLE 67

Fibersol #2 and sucrose can be dissolved in water in a 1:1 ratio and co-dried or co-precipitated and used in the formulas in Table 10.

EXAMPLE 68

Fibersol #2, sucrose, and dextrose can be dissolved in water in a 1:1:1 ratio and co-dried or co-precipitated and used in the formulas in Table 10.

TABLE 69

Fibersol #2, sucrose, dextrose, and fructose can be dissolved in water at 25% of each ingredient and co-dried, and used in the formulas in Table 10.

EXAMPLE 70

Fibersol #2, dextrose, fructose, and lactose can be dissolved in water at 25% of each ingredient and co-dried, and used in the formulas in Table 10.

EXAMPLE 71

Fibersol #2, dextrose, maltose, and corn syrup solids can be dissolved in water at 25% of each ingredient and co-dried, and used in the formulas in Table 10.

EXAMPLE 72

Fibersol #2, sucrose, dextrose, maltose and fruc¬ tose can be dissolved in water at 20% of each ingredient and co-dried, and used in the formulas in Table 10.

Multiple combinations of indigestible dextrin with sugars can be made in solution to form liquid concentrates that do not need to be co-dried, such as: EXAMPLE 73

Fibersol #2, corn syrup and glycerin can be dis¬ solved in water at a ratio of 1:1:1, evaporated to a thick syrup and used in the formulas in Table 10. EXAMPLE 74

Fibersol #2, dextrose, fructose, invert syrup may be dissolved in water at 25% of each ingredient and evaporated to a thick syrup and used in the formulas in Table 10.

EXAMPLE 75

Fibersol #2, dextrose, malotose, and corn syrup solids may be dissolved in water at 25% of each component and evaporated to a thick syrup and used in the formulas in Table 10.

EXAMPLE 76

Glycerin is added to Example 74 at a ratio of 4:1 syrup to glycerin and evaporated to a thick syrup, and used in the formulas in Table 10.

EXAMPLE 77

Glycerin is added to Example 75 at a ratio of 2:1 syrup to glycerin and evaporated to a thick syrup, and used in the formulas in Table 10.

Multiple combinations of indigestible dextrin and one or more sugars can also be made by melting a sugar at about 130°C, blending with indigestible dextrin, cooling, and grinding to form powder blends such as: EXAMPLE 78

Dextrose is melted at 130°C and blended at a ratio of 1:1 with Fibersol #2, cooled, ground, and used in formulas in Table 10. EXAMPLE 79

Dextrose and fructose at a ratio of 1:1 are blend¬ ed and melted at 130°C. The melted blend is then mixed with Fibersol #2 at a 2:1 ratio, cooled, ground, and used in formulas in Table 10.

Table 11 shows chewing gum formulations that are free of sugar. These formulations can use a wide variety of other non-sugar alditols.

TABLE 11 (WEIGHT PERCENT)

Any of the alditols can be combined with indigestible dextrin and co-dried to form unique combinations, such as:

EXAMPLE 92

Fibersol #2 and sorbitol can be dissolved in water in a ratio of 2:1 sorbitol:Fibersol 2 and co-dried and used in formulas in Table 11.

EXAMPLE 93

Fibersol #2, sorbitol, and mannitol can be dissolved in water at a ratio of 1:1:1, co-dried, and used in appropriate formulas in Table 11.

EXAMPLE 94

Fibersol #2, mannitol and xylitol can be dissolved in water at a ratio of 1:1:1, co-dried, and used in appropriate formulas in Table 11.

EXAMPLE 95

Fibersol #2, sorbitol, and lactitol can be dissolved in water at a ratio of 1:1:1, co-dried, and used in appropriate formulas in Table 11.

EXAMPLE 96

Fibersol #2, palatinit, and sorbitol can be dissolved in water at a ratio of 1:1:1, co-dried, and used in appropriate formulas in Table 11.

EXAMPLE 97

Fibersol #2 and palatinit can be dissolved in water at a ratio of 1:1, co-dried, and used in appropriate formulas in Table 11.

EXAMPLE 98

Fibersol #2, sorbitol, maltitol, and xylitol may be blended at 25% of each ingredient and dissolved in water, co-dried, and used in appropriate formulas in Table 11.

Multiple combinations of indigestible dextrin with the various alditols can be made in solution to form liquid concentrates that do not need to be co- dried, such as:

EXAMPLE 99

Fibersol #2, sorbitol, maltitol, and Lycasin HSH syrup may be dissolved in water at 25% of each ingredient, evaporated to a thick syrup and used in the appropriate formulas in Table 11. EXAMPLE 100

Fibersol #2, xylitol, sorbitol, and Lycasin HSH syrup can be dissolved in water at 25% of each ingredient, evaporated to a thick syrup, and used in the formulas in Table 11. EXAMPLE 101

Fibersol #2, sorbitol, lactitol, and Lycasin HSH syrup can be dissolved in water at 25% of each ingredient, evaporated to a thick syrup, and used in the formulas in Table 11. EXAMPLE 102

Fibersol #2, Lycasin HSH syrup and glycerin can be dissolved in water at a ratio of 1:1:1, evaporated to a thick syrup and used in the formulas in Table 11. EXAMPLE 103

Glycerin is added to Example 99 at a ratio of 4:1 syrup to glycerin, evaporated to a thick syrup, and used in the formulas in Table 11. EXAMPLE 104

Glycerin is added to Example 100 at a ratio of 4:1 syrup to glycerin, evaporated to a thick syrup, and used in the formulas in Table 11. EXAMPLE 105

Glycerin is added to Example 101 at a ratio of 4:1 syrup to glycerin, evaporated to a thick syrup, and used in formulas in Table 11.

Multiple combinations and combinations of one or two alditols with indigestible dextrin can be made by melting the alditols at about 130°C, blending with

indigestible dextrin, cooling, and grinding to form powder blends, such as:

EXAMPLE 106

Sorbitol is melted at 130°C, blended with Fibersol #2, cooled, ground and used in formulas in Table 11.

EXAMPLE 107

Sorbitol and xylitol are blended at a 1:1 ratio and melted at 130°C. The blend is mixed with Fibersol #2 at a 2:1 ratio, cooled, ground and used in formulas in Table 11.

High-intensity sweeteners such as aspartame, acesulfame K, or the salts of acesulfame, cyclamate and its salts, saccharin and its salts, alitame, sucralose, thaumatin, monellin, dihydrochalcone, stevioside, glycyrrhizin, and combinations thereof may be used in any of the Examples listed in Tables 4, 5, 6, 7, 8, 9, 10 and 11. Since indigestible dextrin has less sweetness than some of the sugars used in sugar gum, and some of the alditols in sugar-free gum, a high- intensity sweetener may be needed to obtain the proper level of sweetness.

High-intensity sweeteners may also be modified to control their release in chewing gum formulations containing indigestible dextrin. This can be controlled by various methods of encapsulation, agglomeration, absorption, or a combination of methods to obtain either a fast or slow release of the sweetener. Sweetener combinations, some of which may be synergistic, may also be included in the gum formulations containing indigestible dextrin.

The following examples show the use of high- intensity sweeteners in chewing gum formulations with indigestible dextrin.

EXAMPLE 108

Aspartame at a level of 0.2% may be added to any of the formulas in Tables 4 through 11 by replacing 0.2% of the Fibersol #2.

EXAMPLE 109

Alitame at a level of 0.03% may be added to any of the formulas in Tables 4 through 11 by replacing 0.03% of the Fibersol #2.

EXAMPLE 110

Sucralose at a level of 0.07% may be added to any of the formulas in Tables 4 through 11 by replacing 0.07% of the Fibersol #2.

EXAMPLE 111

Thaumatin at a level of 0.02% may be added to any of the formulas in Tables 4 through 11 by replacing 0.02% of the Fibersol #2.

EXAMPLE 112

Glycyrrhizin at a level of 0.4% may be added to any of the formulas in Tables 4 through 11 by replacing 0.4% of the Fibersol #2.

High-intensity sweeteners may also be combined with other high-intensity sweeteners, with or without encapsulation, agglomeration or absorption, and used in chewing gums of the present invention. Examples are: EXAMPLE 113

Aspartame and acesulfame K at a 1:1 ratio may be added to any of the formulas in Tables 4 through 11 at a level of 0.15% by replacing 0.15% of the Fibersol #2. EXAMPLE 114

Aspartame and alitame at a ratio of 9:1 aspartame: alitame may be added to any of the formulas in Tables 4 through 11 at a level of 0.1% by replacing 0.1% of the Fibersol #2.

EXAMPLE 115

Aspartame and thaumatin at a ratio of 9:1 aspartame:thaumatin can be added to any of the formulas in Tables 4 through 11 at a level of 0.1% by replacing 0.1% of the Fibersol #2.

EXAMPLE 116

Sucralose and alitame in a ratio of 3:1 sucralose: alitame can be added to any of the formulas in Tables 4 through 11 at a level of 0.5% by replacing 0.5% of the Fibersol #2.

EXAMPLE 117

Alitame and glycyrrhizin in a ratio of 1:12 alitame:glycyrrhizin can be added to any of the formulas in Tables 4 through 11 at a level of 0.1% by replacing 0.1% of the Fibersol #2.

EXAMPLE 118

Aspartame and glycyrrhizin in a ratio of 1:14 aspartame:glycyrrhizin can be added to any of the formulas in Tables 4 through 11 at a level of 0.3% by replacing 0.3% of the Fibersol #2.

As discussed above, the various types of indigestible dextrin ingredients that are available are Fibersol #1, Fibersol #2, Fibersol #1 or #2 in syrup form, Dexflow, Pinefiber, or Pinefiber C. All of these ingredients are considered indigestible dextrins. These materials may be used as the exclusive sweetener in a variety of chewing gum formulations, as in Tables 12 and 13.

*Fibersol syrup may also be preblended with glycerin and co-evaporated to reduce moisture.

TABLE 13 (WEIGHT PERCENT)

EX. 124 EX. 125 EX. 126 EX. 127 EX. 8 E

The formulations in Tables 12 and 13 do not contain other sugars or alditols. These formulations will give unique texture and flavor attributes. These formulations may also contain high-intensity, artificial sweeteners, from about 0.02% to about 0.1% for sweeteners like alitame, thaumatin, and dihydrochalcone, and from about 0.1% to about 0.3% for sweeteners like aspartame, sucralose, acesulfame, and saccharin. The formulations in Tables 12 and 13 without the other types of sugars and alditols will also have good non-cariogenic or low caloric properties.

Indigestible dextrin may also be co-dried with high-intensity artificial sweeteners by spray

drying, fluid bed coating, spray congealing, or agglomeration and used in the formulation in Tables 12 and 13 at active levels of the various high-intensity sweeteners noted above.

It should be appreciated that the compositions and methods of the present invention are capable of being incorporated in the form of a variety of embodiments, only a few of which have been illustrated and described above. The invention may be embodied in other forms without departing from its spirit or essential characteristics. The described embodiments are to be considered in all respects only as illustrative and not restrictive, and the scope of the invention, therefore, indicated by the appended claims rather than by the foregoing description. All changes which come within the meaning and range of equivalency of the claims are to be embraced within their scope.