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Patent Searching and Data


Title:
CHOCOLATE SHAVING MACHINE
Document Type and Number:
WIPO Patent Application WO/2011/049535
Kind Code:
A1
Abstract:
Our machine processes the chocolate as fibriform with Cutting Blade (30), Plain Blade (31) installed with a Cutting Cartridge (29). In addition the Plain Blade (31) performs a different presentation by processing the chocolate in a special spiral form only when a Cutting Cartridge (29) is installed on it. The fibriform chocolate machine provides two different working facilities. The operator can easily use its right and left arm and can easily mount the machine's Worm Screw Shaft (12) to the right or left side by changing the Cutting Handle (14). The fibriform chocolate machine is an original design with the Cutting Blade (30) installed on the Cutting Cartridge (29). Original design tests and studies are still going on. These studies will contribute to machine as additional models. The fibriform chocolate machine with the Chocolate Retainer Adaptor (17) processes the vegetables, fruits and similar hard products besides chocolate in a special spiral form or strip.

Inventors:
STOYANOF DIMITRI (TR)
KEBA HIZIR (TR)
Application Number:
PCT/TR2010/000154
Publication Date:
April 28, 2011
Filing Date:
July 23, 2010
Export Citation:
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Assignee:
STOYANOF DIMITRI (TR)
KEBA HIZIR (TR)
International Classes:
A23G3/20; A21C15/00; A47J43/25
Foreign References:
DE4405017A11995-08-24
CA2616723A12007-02-01
US4264634A1981-04-28
DE4310688A11994-10-06
US5226353A1993-07-13
US2477198A1949-07-26
US20050158427A12005-07-21
Other References:
None
Attorney, Agent or Firm:
OZTURK, Melek (Daire:13 Maltepe Cankaya, Ankara, TR)
Download PDF:
Claims:
CLAIMS

1. The invention is the fibriform chocolate machine; characterized in that it is constituted of Main Body (01) , Gearbox (02), Gearbox cover (03), Square Cog Screw (04), Hub Gear (05), Axial Ball Bearing Big (06), Torque Spring (07), Torque Spring Connection Screw (08), Press Nut (09), Wing Screw 2(10), Joystick (11), Worm Screw Shaft (12), Bushing Lever cover (13), Cutting Handle (14), Retainer Swivel (15), Axial Ball Bearing Small (16), Chocolate Retainer Adaptor (17), Base Side Gear Shaft (18), Timing Belt Gear (19) ,Timing Gear (20), Side Gear Shaft (21), Timing Belt (22), Jockey Pulley (23), Jockey Pulley Screw (24), Sleeve (25), Movable Sub-Flange (26), Swivel (27), Plastics Slide Bearing (28), Cutting Cartridge (29), Cutting Blade (30), Plain Blade (31), Wing Screw (32) Motor 01 (33), Motor 02 (34), Outer Cabin (35), Start Button (36), Stop Button (37), Switch (up, down motion button) (38), Outer cabin cover (39), Voltage Lamp (40), Switch 1 (downwards) (41), Switch 2 (upwards) (42), Circuit Breaker 220 Volt (43), and Electricity Plug 220 Volt (44).

2. The invention is the fibriform chocolate machine; characterized in that it has a gearbox enabling the Plastics Slide Bearing (28) to move upwards and downwards to the main body (01).

3. The invention is the fibriform chocolate machine; characterized in that it has a Movable Sub-Flange (26) enabling the Swivel (27) to move forward and backward.

4. The invention is the fibriform chocolate machine; characterized in that it has a Square Cog Screw (04) enabling the gearbox (02) to move upwards and downwards with the help of the joystick (11).

5. The invention is the fibriform chocolate machine; characterized in that it has a Hub Gear (05) enabling the Square Cog Screw (04) to move with the motion of the Worm Screw Shaft (12).

6. The invention is the fibriform chocolate machine; characterized in that it has a Swivel (27) enabling to cover each sides of the chocolate by rotating 360 ° without any intervention by hand and without leveling the product.

7. The invention is the fibriform chocolate machine; characterized in that it has a Torque Spring (07), Torque Spring Connection Screw (08) and Press Nut (09) enabling the functioning of the product under the same pressure.

8. The invention is the fibriform chocolate machine; characterized in that it has a Plastics Slide Bearing (28) enabling the motion of the gearbox (02) and the Movable Sub-Flange (26) within the main body (01).

9. The invention is the fibriform chocolate machine; characterized in that it has a Cartridge (29) enabling the Cutting Blade (30) and the Plain Blades (31) to process the product in a smoother manner and proportionally.

10. The invention is the fibriform chocolate machine; characterized in that it has a Wing Screw 2(10) performing the duties as follows: enabling the quick operation of the Square Cog Screw (04) and the chocolate to become fibriform and the fixing.

11. The invention is the fibriform chocolate machine; characterized in that it has a Joystick (11) enabling the gearbox (2) to move upwards and downwards by enabling the Square Cog Screw (04) to rotate.

12. The invention is the fibriform chocolate machine; characterized in that it has a Worm Screw Shaft (12) and Cutting Handle (14) enabling the Square Cog Screw (04) to move upwards and downwards and the Chocolate Retainer Adaptor (17) to rotate 360 °.

13. The invention is the fibriform chocolate machine; characterized in that it has a Cutting Blade (30) enabling to cut the product as a strip with the same thickness.

14. The invention is the fibriform chocolate machine; characterized in that it has a Cutting Handle (14) enabling the flow of the product as a strip by smoothing the surface of the product processed by the Cutting Blade (30).

15. The invention is the fibriform chocolate machine; characterized in that it has a Retainer Swivel (15) enabling a connection between the Chocolate Retainer Adaptor (17) and the Gearbox (2) and enabling the product to rotate by 360 ° with this connection.

16. The invention is the fibriform chocolate machine; characterized in that it has a Wing Screw (32) performing the duty of fixing and enabling the cartridge (29) to be dismantled and installed.

17. The invention is the fibriform chocolate machine; characterized in that it has a Chocolate Retainer Adaptor (17) holding the product.

18. The invention is the fibriform chocolate machine; characterized in that it has a Base Side Gear Shaft (18) enabling to convey the potency (power) obtained by the Worm Screw Shaft (12) to the Retainer Swivel (15) and the Chocolate Retainer Adaptor (17).

19. The invention is the fibriform chocolate machine; characterized in that it has a Timing Belt Gear (19) enabling to convey the potency (power) obtained by the Worm Screw Shaft (12) to the Timing Belt (22).

20. The invention is the fibriform chocolate machine; characterized in that it has a Timing Gear (20) enabling to convey the potency (power) obtained by the Worm Screw Shaft (12) to the Base Side Gear Shaft (18).

21. The invention is the fibriform chocolate machine; characterized in that it has a Side Gear Shaft (21) enabling to connect the Timing Belt Gear (19) ,the Timing Gear (20) from a fixed angle with the Base Side Gear Shaft (18).

22. The invention is the fibriform chocolate machine; characterized in that it has a Timing Belt (22) enabling the motion of the Timing Belt Gear (19) ,Timing Gear (20) and Side Gear Shaft (21) with the Worm Screw Shaft (12).

23. The invention is the fibriform chocolate machine; characterized in that it has a Jockey Pulley (23), Jockey Pulley Screw (24) and Sleeve (25) enabling to convey the potency (power) obtained by the Worm Screw Shaft (12) to the Timing Belt (22) and consequently providing a better operation.

24. The invention is the fibriform chocolate machine; characterized in that it has a Motor 01 (33) connected with a Square Cog Screw (04) and enabling the gearbox (02) to move upwards and downwards from the main body.

25. The invention is the fibriform chocolate machine; characterized in that it has a Motor 02 (34) enabling the Retainer Swivel (15) to rotate by 360 °.

26. The invention is the fibriform chocolate machine; characterized in that it has an Outer Cabin (35) on it, and Switch 1 (downwards) (41) enabling the Motor 01 (33) connected to the Square Cog Screw (04) to move upwards and downwards by operating the switch (38) and stopping the operation so as to prevent the damage of the Chocolate Retainer Adaptor (17) by the Cutting Cartridge (29).

27. The invention is the fibriform chocolate machine; characterized in that it has an Outer Cabin (35) on it, and Switch 2 (41) enabling the Motor 01 (33) connected to the Square Cog Screw (04) to move upwards and downwards by operating the switch (38) and stopping the operation so as to prevent the damage of the Plastics Slide Bearing (28) over the gearbox (02).

28. The invention is the fibriform chocolate machine; characterized in that it has an Outer Cabin (35) on it and a voltage lamp (40) indicating the presence of the electricity on the machine by switching on the Electricity Plug 220 Volt (44).

29. The invention is the fibriform chocolate machine; characterized in that it has, for the easy functioning of the chocolate machine, a Start Button (36), Stop Button (37), Switch (up, down motion button) (38), Voltage Lamp (40) and an Outer Cabin (35) for comfortable use.

30. The invention is the fibriform chocolate machine; characterized in that it has a Motor 01 (33), Motor 02 (34), and an Outer cabin cover (39) so as to provide a proper functioning and to protect the machine from outside effects.

Description:
DESCRIPTION

CHOCOLATE SHAVING MACHINE

Our invention enables chocolate to be used in a different concept in Pastry sector. Normally the process is carried depending on special knife and the chief's skill. This takes time and Standard product process is not possible. Carrying this process in shortest time and in the same conditions, Fibriform chocolate machine enables the chocolate to be processed in fibers.

Fibriform chocolate machine provides a new design for garnishing top of the products of different concepts such as pastry, cake, special cookies, portion pastries, milk products, ice cream service, fruit nappy service. It provides a different appearance and increase allurement of the product.

Fibriform chocolate machine is operated mechanically by manpower. User processes the chocolate in an easy tempo with operating system of the machine. This current system can convert the system from mechanic to motor power with electric by adding additional manpower and Electrical Motor. Ease of our machine is that it provides ease of use by assembling the user's right or left arm and Cutting Handle (14) on the right or left of the machine.

Operation mode of the manual model of our invention

Fibriform chocolate machine places the chocolate to be processed on the Retainer Adaptor (17) at the initial position and rotates the product to be garnished by 360 degrees and places it on the Swivel (27) that enables top of the product is covered without human touch and provides easy movement of the square cog screw (04) up and down rapidly by loosening the wing screw 2 (10) for adjusting the chocolate in fibers to be processed on the product.

For moving the chocolate placed on the chocolate Retainer Adaptor (17) nearer to the cutting cartridge (29) , wing screw 2 (10) is loosened, joystick (11) is turned on, square cog screw (04) is moved, gear box and chocolate on the chocolate Retainer Adaptor (17) go down and the cartridge (29) is reset. Wing screw 2 (10) is taken in the marked channel on the square cog screw (04) and fixed. Wing screw 2 (10) is fixed by screwing. Control of adjustment of the torque spring that provides operation of the chocolate to be processed between the chocolate Retainer Adaptor (17) and the cutting cartridge (29) with the power coming from the Cutting Handle (14), torque spring (07) connecting screw (08) and press nut (09).

By operating the Cutting Handle (14) in the arrow direction by hand, we give the movement to the worm screw shaft (12) and hub gear (05) assembled on the square cog screw (04) rotates and for easy movement of the gear box connected to square cog screw (04), with the help of plastic sliding bearings (28) gear box (02) and square cog screw to slip down the main body, and for this slip to fix the pressure, the pressure of the torque spring (07), torque spring binding screw (08), and press nut(09) is taken and cutting blade (30)assembled on the cartridge (29) and thus the flat blade (31) cuts the product easily in the fixed pressure.

Operation of the Cutting Handle (14) also operates the second system. With help of the timing belt (22) that provides movement and connection of the timing belt gear (19) connected to the worm screw shaft (12) and by turning of the timing belt gear, timing gear is operated and, Jockey Pulley (23), Jockey Pulley screw (24), sleeve (25) pieces connected to the gear box (02) are adjusted and thus timing belt (22) is strained and an efficient operation is obtained.

Side gear shaft (21) connecting Timing belt gear (19) and timing gear (20) enables the power it takes from the timing belt (22) move in the bottom side gear shaft (18) and thus connected holding Swivel(15) and the chocolate Retainer Adaptor (17) makes the placed Chocolate to be processed rotate by 360 degrees. Taken the movement, cutting blade (30) assembled on the chocolate cutting cartridge (29) splits the chocolate with the coming pressure and the flat blade (31) cuts the split chocolate and starts shaping fibriform chocolates on the product on the fibriform Swivel (27).

For enabling the fibriform chocolate processed by cutting blade (30) assembled on the cutting cartridge (29) and the flat blade (31) to cover all parts of the product and garnish it, the product is rotated by 360 degrees without removing on the bearing over the Movable Sub-Flange (26) of the Swivel (27) and thus all top of the product is covered without human touch.

Movable Sub-Flange (26) provides forward and backward movement thanks to plastic sliding bearing for easy movement of the main body (01). Swivel's (27) forward and backward movement of the processed fibriform chocolate ease the covering of the surface and sides of the product totally with fibriform chocolate.

After top and sides of the product is covered by chocolate, the product on the Swivel (27) is taken and served. This process continues for other products to be covered or garnished in turn.

After the covering process is finished, to take the machine to the initial position, firstly the wing screw 2 (10) is loosened. The joystick (11) is turned to lift up gear box (02) and the product respectively and thus the machine is taken to the initial position. The product remaining in the chocolate Retainer Adaptor (17) is removed.

The machine is taken to the cleaning if operation will not continue. Chocolate Retainer Adaptor (17) is cleaned with a cleaning brush and a dry cloth. Swivel (27) is wiped with a moist cloth and a dry cloth. Fibriform chocolate machine is thus made ready for reuse.

Operation mode of the motor model of our invention

At initial position, Fibriform chocolate machine places the chocolate to be processed on the chocolate Retainer Adaptor (17) and places the product to be garnished on the Swivel

(27) that enables the product covered totally by chocolate without human touch by rotating it by 360 degrees. Then, switch key (38) is moved down, motor 01 (33) is moved, square cog screw (04) is cycled, gear box (02) connected to hub gear (05) is moved downwards, for easy movement to the main body thanks to plastic sliding bearing

(28) , the machine starts operating downwards. Chocolate to be processed assembled on the chocolate Retainer Adaptor (17) is moved next to the cutting cartridge (29) surface.

After this stage, Motor 02 (34) is started by pushing the operating button (36). Motor 02 (34) takes the power, hub gear (05) assembled on the square cog screw (04) rotates and for easy movement of the gear box connected to square cog screw (04), with the help of plastic sliding bearings gear box (02) and square cog screw (04) to slip down the main body (01), and for this slip to fix the pressure, the pressure of the torque spring (07), torque spring binding screw (08), and press nut(09) is taken and cutting blade (30) assembled on the cartridge (29) and thus the flat blade (31) cuts the product easily in the fixed pressure.

Operation of the Motor 02 (34) operates the second system. With help of the timing belt (22) that provides movement and connection of the timing belt gear (19) connected to the worm screw shaft (12) and by turning of the timing belt gear, timing gear (20) is operated and, Jockey Pulley (23), Jockey Pulley screw (24), sleeve (25) pieces connected to the gear box (02) are adjusted and thus timing belt (22) is strained and an efficient operation is obtained.

Side gear shaft (21) connecting Timing belt gear (19) and timing gear (20) enables the power it takes from the timing belt (22) move in the bottom side gear shaft (18) and thus connected holding Swivel(15) and the chocolate Retainer Adaptor (17) makes the placed Chocolate to be processed rotate by 360 degrees. Taken the movement, cutting blade (30) assembled on the chocolate cutting cartridge (29) splits the chocolate with the coming pressure and the flat blade (31) cuts the split chocolate and starts shaping fibriform chocolates on the product on the fibriform Swivel (27).

For enabling the fibriform chocolate processed by cutting blade (30) assembled on the cutting cartridge (29) and the flat blade (31) to cover all parts of the product and garnish it, the product is rotated by 360 degrees without removing on the bearing over the Movable Sub-Flange(26) of the Swivel (27) and thus all top of the product is covered without human touch.

Movable Sub-Flange (26) provides forward and backward movement thanks to plastic sliding bearing (28) for easy movement of the main body (01). Swivel's (27) forward and backward movement of the processed fibriform chocolate, ease the covering of the surface and sides of the product totally with fibriform chocolate.

After top and sides of the product is covered by chocolate, the system is stopped by pushing stop button (37). The product on the Swivel (27) is taken and served. This process continues for other products to be covered or garnished in turn. After the covering process is finished, to take the machine to the initial position, switch key (38), gear box (02) and the product assembled are lift up respectively and thus the machine is taken to the initial position. The product remaining in the chocolate Retainer Adaptor (17) is removed.

For the fibriform chocolate machine work healthily with motor system, Switch 1 is assembled on the main body (01) in downstream in order the machine not damage the motor's cutting cartridge (29) and the plastic sliding bearing (28) connected to the Main body (01) and the gear box (02) with the power it takes from the switch key (38) while operating upward and downward. Upstream, Z flat shaped part is added on the led of the gear box and it cuts the circuit when it comes to the level of the Switch 2 (42) connected to the main body (01) and thus prevents damage of the parts.

The machine is taken to the cleaning if operation will not continue. Chocolate Retainer Adaptor (17) is cleaned with a cleaning brush and a dry cloth. Swivel (27) is wiped with a moist cloth and a dry cloth. Fibriform chocolate machine is thus made ready for reuse.

There are two different usages thanks to our invention:

• Our machine processes the fibriform chocolate with the cutting blade (30), flat blade (31) and apparatus assembled on the cutting cartridge (29).

• Also by assembling only the flat blade (31) on the cutting cartridge (29), the machine processes the chocolate in a spiral shape and thus provides a different presentation in garnishing.

• Fibriform chocolate machine provides two different ease of work to the user. For the user to use his right or left arm, the Cutting Handle may be changed easily by assembling worm screw shaft (12) on the Right or left side of the machine.

• The cutting blade (30) assembled on the cutting cartridge (29) of Fibriform chocolate machine is in various design phase. Various designed experiments other than current function are carried. These works will provide additional models to the machine.

• Fibriform chocolate machine and the chocolate Retainer Adaptor (17) change their design and process tough products other than chocolate such as fruit, vegetable in fiber, spiral or stripe shapes.

BRIEF EXPLANATION OF DRAWINGS

Drawing 1 : Front appearance of the Manual Chocolate machine

Drawing 2: Appearance of the product's body and gearbox Drawing 3: Appearance of the product's nipper and square gear

Drawing 4: Appearance of the product's gearbox

Drawing 5: Front appearance of the motorized chocolate machine

Drawing 6: Motorized appearance of the product's gearbox

Drawing 7: Appearance of the product's gearbox and body

Drawing 8: Motorized front body appearance and the product's nipper

REFERENCE SIGNS LIST

01. Main Body

02. Gearbox

03. Gearbox cover

04. Square Cog Screw

05. Hub Gear

06. Axial Ball Bearing Big

07. Torque Spring

08. Torque Spring Connection Screw

09. Press Nut

10. Wing Screw 2

11. Joystick

12. Worm Screw Shaft

13. Bushing Lever cover

14. Cutting Handle

15. Retainer Swivel

16. Axial Ball Bearing Small

17. Chocolate Retainer Adaptor

18. Base Side Gear Shaft

19. Timing Belt Gear 20. Timing Gear

21. Side Gear Shaft

22. Timing Belt

23. Jockey Pulley

24. Jockey Pulley Screw

25. Sleeve

26. Movable Sub-Flange

27. Swivel

28. Plastics Slide Bearing

29. Cutting Cartridge

30. Cutting Blade

31. Plain Blade

32. Wing Screw

33. Motor 01

34. Motor 02

35. Outer Cabin

36. Start Button

37. Stop Button

38. Switch (up, down motion button)

39. Outer cabin cover

40. Voltage Lamp

41. Switch 1 (downwards)

42. Switch 2 (upwards)

43. Circuit Breaker 220 Volt

44. Electricity Plug 220 Volt