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Patent Searching and Data


Title:
CLOTH
Document Type and Number:
WIPO Patent Application WO/1998/026118
Kind Code:
A1
Abstract:
The invention relates to a cloth consisting at least partially of fibres or yarns which are composed of at least two or more components, wherein at least one of the components is a strength-providing component and the other components are density-causing components. The cloth preferably consists at least partially of fibres or yarns wihch are composed of at least two or more components with different melting points but manufactured from the same raw material, wherein the cloth has undergone a thermal treatment under pressure. The cloth is suitable for a large number of applications, for instance as sailcloth, as conveyor belts or running belts, as parachute material, in ultra-light aircraft such as hang-gliders, air balloons, filters for ultrafiltration or reverse osmosis, in sun-protection products such as parasols, sunblinds, roller binds, Venetian blinds, pleated curtains, in luggage articles such as rucksacks, suitcases, travel bags, ski bags, in clothing such as raincoats, windcheaters, sailing clothing, ski clothing, gloves, in airbags, tarpaulins, etc.

Inventors:
CRAAMER JOHANNES ANTONIUS (NL)
Application Number:
PCT/NL1997/000681
Publication Date:
June 18, 1998
Filing Date:
December 09, 1997
Export Citation:
Click for automatic bibliography generation   Help
Assignee:
WILLINK BLYDENSTEIN NV (NL)
CRAAMER JOHANNES ANTONIUS (NL)
International Classes:
D03D15/00; D04B1/16; (IPC1-7): D03D15/00; D04B1/16
Foreign References:
DE4206997A11993-09-09
DE4009611A11991-10-02
EP0357926A21990-03-14
EP0768406A11997-04-16
Attorney, Agent or Firm:
Van Someren, Petronella Francisca Hendrika Maria (Sweelinckplein 1, GK The Hague, NL)
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Claims:
CLAIMS
1. Cloth consisting at least partially of fibres or yarns which are composed of at least two or more compo nents, wherein at least one of the components is a strengthproviding component and the other components are densitycausing components.
2. Cloth as claimed in claim 1, consisting at least partially of fibres or yarns which are composed of at least two or more components from the same raw material but with different melting points, wherein the cloth has undergone a thermal treatment under pressure.
3. Cloth as claimed in claim 1 or 2, characterized in that the cloth is a fabric, knit, nonwoven or a combination thereof.
4. Cloth as claimed in claim 1, 2 or 3, character ized in that the fibres consist of a core of highmelting (or normallymelting) material and a coating of lowmelt ing material.
5. Cloth as claimed in claim 1, 2 or 3, character ized in that substantially half the fibres consist of a highmelting (or normallymelting) material and the rest of lowmelting material.
6. Cloth as claimed in claim 1, 2 or 3, character ized in that the yarns consist of one or more fibres of highmelting (or normallymelting) material and one or more fibres of lowmelting material.
7. Cloth as claimed in claims 4, 5 and 6, character ized in that the highmelting (or normallymelting) material and the lowmelting material are manufactured from the same raw material.
8. Cloth as claimed in claim 7, characterized in that the raw material is polyester.
9. Cloth as claimed in any of the claims 18 for use as sailcloth, as conveyor belts or running belts, as parachute material, in ultralight aircraft such as hang gliders, air balloons, filters for ultrafiltration or reverse osmosis, in sunprotection products such as parasols, sunblinds, roller blinds, Venetian blinds, pleated curtains, in luggage articles such as rucksacks, suitcases, travel bags, ski bags, in clothing such as raincoats, windcheaters, sailing clothing, ski clothing, gloves, in airbags, tarpaulins etc.
10. Cloth as claimed in any of the claims 19, to be obtained by providing a fabric, knit, tricot or nonwoven of fibres or yarns which are composed of at least two components with different melting points and subjecting the cloth to a thermal treatment under pressure.
11. Cloth as claimed in any of the claims 19, to be obtained by calendering a fabric, knit or nonwoven of fibres or yarns which are composed of at least two compo nents with different melting points.
12. Cloth as claimed in any of the claims 111, wherein the fibres or yarns used are manufactured from polyester, polyamide, aromatic polyamide, polyethylene, polyacrylonitrile.
13. Method for manufacturing a cloth as claimed in any of the claims 112, comprising of: a) providing a fabric, knit, tricot or nonwoven of fibres or yarns which are composed of at least two compo nents with different melting points; and b) subjecting the cloth to a thermal treatment under pressure.
14. Method as claimed in claim 13, characterized in that subjecting of the cloth to a thermal treatment under pressure takes place by calendering.
15. Method as claimed in claim 14, characterized in that the calendering takes place at a pressure of 10 to 60 tons, preferably 30 to 50 tons, and a temperature of 100 to 5000C, preferably 150 to 2500C, more preferably at about 1800C.
16. Method as claimed in claim 14, characterized in that the cloth is manufactured from hybrid yarns of a lowmelting (at about 1700C) polyester and a normally melting (at about 2540C) polyester, and that the calen dering takes place at a pressure of 30 to 50 tons and a temperature of about 1800C.
17. Sailcloth manufactured from cloth as claimed in any of the claims 112.
18. Conveyor belt or running belt manufactured from cloth as claimed in any of the claims 112.
19. Parachute material manufactured from cloth as claimed in any of the claims 112.
20. Material for ultralight aircraft manufactured from cloth as claimed in any of the claims 112.
21. Filter for ultrafiltration or reverse osmosis manufactured from cloth as claimed in any of the claims 112.
22. Sunprotection product such as parasol, sun blind, roller blind, Venetian blind, pleated curtain, manufactured from cloth as claimed in any of the claims 112.
23. Luggage article such as rucksack, suitcase, travel bag, ski bag, manufactured from cloth as claimed in any of the claims 112.
24. Clothing such as raincoats, windcheaters, sail ing clothing, ski clothing, gloves, manufactured from cloth as claimed in any of the claims 112.
25. Airbag manufactured from cloth as claimed in any of the claims 112.
26. Tarpaulin manufactured from cloth as claimed in any of the claims 112.
27. Umbrella manufactured from cloth as claimed in any of the claims 112.
28. Shower curtain manufactured from cloth as claimed in any of the claims 112.
29. Use of a cloth as claimed in any of the claims 110 as sailcloth, as conveyor belts or running belts, as parachute material, in ultralight aircraft such as hang gliders, air balloons, filters for ultrafiltration or reverse osmosis, in sunprotection products such as parasols, sunblinds, roller blinds, Venetian blinds, pleated curtains, in luggage articles such as rucksacks, suitcases, travel bags, ski bags, in clothing such as raincoats, windcheaters, sailing clothing, ski clothing, gloves, in airbags, tarpaulins, umbrellas, shower cur tains etc.
Description:
CLOTH The present invention relates to new cloth and its applications.

Specialized cloth is required for different advanced technical applications such as filtration. Such cloth must sometimes be completely closed or substantially completely closed. Situations can however also be envis- aged in the domestic or recreational sphere where strong and fully or substantially fully closed cloth could find a use, for instance as rainwear, bags, suitcases, sun protection, umbrellas and so on.

For this type of application foils are therefore often used which are manufactured from plastic and the like. However, foils frequently have insufficient strength and can tear easily. Use is also made of induc- ing shrinkage in a fabric, whereby the openings therein become smaller. This does not however always produce the desired result. A fully closed cloth is never achieved.

It is therefore the object of the present invention to provide a new type of cloth which, if desired, can be made completely closed or substantially completely closed and therein still have sufficiently great strength.

This is achieved according to the invention by cloth which consists at least partially of fibres or yarns which are composed of at least two or more components, wherein at least one of the components is a strength- providing component and the other component(s) is (are) a density-causing component(s).

Such a cloth preferably consists at least partially of fibres or yarns which are composed of at least two components from the same raw material but with different melting points, wherein the cloth has undergone a thermal treatment under pressure. The component with the high melting point remains intact under the treatment at increased temperature and pressure and provides the cloth

with strength, while the low-melting component flows out, thus wholly or partially causing density.

The cloth can be a fabric, knit, tricot, non-woven or combination thereof. Due to the thermal treatment under pressure the fibre or yarn component with the low melting point will melt and run into the openings between the warp and weft threads or between the loops of a knit or tricot or between the fibre fragments of a non-woven and thereby wholly or partially close them. However, because the fibres or yarns also have a high-melting component to which nothing happens during the thermal treatment under pressure, the whole cloth still retains the strength of a fabric, knit, tricot or non-woven, this strength being co-determined by the raw material from which the fibres or yarns are manufactured. In addition, the application of a coating or impregnation of the cloth now becomes unnecessary.

The fibres or yarns according to the invention can consist in any random manner of two or more components with a different melting point. Particularly recommended are fibres consisting of a core of high-melting (or normally-melting) material and a coating of low-melting material. Alternatively, fibres can be used consisting of a mixture of two or more types of fibrils, of which the one type consists of a low-melting material and the other of a high-melting or normally-melting material. Both the high-melting (or normally-melting) materials and the low- melting materials preferably consist of the same raw material, more preferably of polyester.

In addition, half the fibres can also consist of the high-melting (or normally-melting) material and the rest of the low-melting material. Yarns consisting of a plu- rality of fibres can be structured from one or more fibres of high-melting material and one or more fibres of low-melting material. The fibres can for instance have a round cross-section, although other cross-sections, such as for instance a trilobal shape, are also possible.

Such fibres and yarns consisting of a plurality of components are known in this technical field under the name "bicomponent fibres or yarns" or "hybrid fibres or

yarns". They can occur in combinations of natural and (semi-)synthetic yarns or fibres, both as monofilaments of a thickness of between for instance 0.1 mm and 2 mm or between 7.5 dtex (0.027 mm) and 45 dtex (0.064 mm).

According to the invention hybrid fibres or yarns of the same raw material are preferably used, for instance polyester.

In an alternative embodiment a so-called Partially Oriented Yarn (POY) can be used instead of at least a part of the low-melting component.

The present invention is particularly suitable for use as sailcloth. Sails, which can be exposed to high wind forces, must especially be strong. For some applica- tions sailcloth must moreover be air-tight. For large sails however, material is recommended which is still partially air-permeable. Sailcloth manufactured from the cloth according to the present invention has in any case the strength of a fabric and, by varying the density of the low-melting component, the cloth can be made wholly or partially air-tight. Sailcloth is preferably manufac- tured from two types of polyester with different melting points. The advantage of using a low-melting (for in- stance at about 1700C) polyester on the one hand and a normally-melting (for instance at about 2550C) polyester on the other is that the fibre in the finished product has sufficient strength for the application in sailcloth.

Such a suitable strength could not be achieved with the use of a combination of for instance low-melting polyes- ter and high-melting polypropylene or polyethylene.

The fabric according to the invention has the fur- ther advantage that, due to the melting of the low-melt- ing part, the stretch, particularly in the Bias (45° direction) is very greatly decreased because the inter- sections of warp and weft are fused. This is desirable for determined applications.

In addition, the cloth according to the present invention is particularly suitable for use in conveyor belts or running belts. The advantage of use in running belts, for instance running belts in training equipment, is that the cloth can be much thinner than the rubber

belts used heretofore. This has the advantage that the heat generated in the cloth by the movement can be dis- charged much more easily. Such belts can thereby be used longer and more intensively.

The cloth according to the present invention is further suitable as parachute material and as material for use in ultra-light aircraft such as hang-gliders, but also normal gliders, in air balloons and so on.

Because the cloth can be made completely closed it is also suitable for use in waterproof clothing, such as raincoats, ski clothing or windcheaters as well as for shower curtains, tarpaulins, rucksacks, suitcases, travel bags, umbrellas and so on.

Cloth according to the invention can also be used in sun-protection products such as sunblinds, roller blinds, Venetian blinds, pleated curtains and in airbags.

A cloth which is not completely closed is particu- larly suitable as filter for ultrafiltration or reverse osmosis.

The cloth according to the present invention can be obtained by providing a fabric, knit, tricot or non-woven of fibres or yarns which are composed of at least two components with different melting points and subjecting the cloth to a thermal treatment under pressure. The thermal treatment under pressure is preferably a calen- dering treatment. The calendering preferably takes place at a pressure of 10 to 60 tons, preferably 30 to 50 tons and a temperature of 100 to 500 cm, preferably 150 to 2500C, more preferably at about 1800C. The pressure and temperature depend of course on the yarn or fibre materi- al used. And the temperature in particular must be chosen such that only the low-melting component melts suffi- ciently to enable good flow, but the high-melting compo- nent substantially does not melt, or is at least left intact such that a desired strength is retained.

The table below gives a number of examples of appli- cat ions. Applications Threads per cm Thickness (dtex) (warp/weft) (warp/weft) Conveyor belt min. 7/7 2200/2200 cloth max. 15/15 280/280 Sailcloth min. 14/14 1100/1100 max. 52/52 167/167 Filter cloth min. 36/36 100/100 max. 80/80 50/50 Suitcase cloth min. 6/6 1002/1002 max. 13/13 501/501 Sunblind cloth min. 23/23 195/195 max. 45/45 76/76 The present invention is further elucidated with reference to the examples below, which are only given by way of illustration.

EXAMPLES EXAMPLE 1 Manufacture of a fully closed cloth A fabric is manufactured from Polyester hybrid HT with a yarn number of 280 dtex and 48 fibrils with 38 warp threads per cm and 22 weft threads per cm. The fabric is then carried at a cycle speed of 18 m/min through a calendering device in which it is calendered at a pressure of 40 tons and a temperature of 2000C.

The thus obtained cloth was found to be completely closed.

EXAMPLE 2 Manufacture of a substantially closed fabric A fabric is manufactured from Polyester HT with a yarn number of 280 dtex and 48 fibrils with 43 warp threads per cm and 15 weft threads. The fabric is then carried at a cycle speed of 15 m/min through a calender- ing device in which it is calendered at a pressure of 30 tons and a temperature of 1800C.

The obtained cloth was still found to be 9% perme- able.