Title:
COMBINED ADDITIVE MANUFACTURING METHOD APPLICABLE TO PARTS AND MOLDS
Document Type and Number:
WIPO Patent Application WO/2018/091000
Kind Code:
A1
Abstract:
A combined additive manufacturing method applicable to parts and molds, relating to the field of parts and molds manufacturing by mold-free forming, and comprising the following steps: S1, according to the shape, thickness and dimensional accuracy of the workpiece to be formed, layer processing of the 3D CAD model of said workpiece is performed, to obtain multi-layer slice data; S2, on the basis of the multi-layer slice data, planning of the forming steps is undertaken, and the required numerical control code is generated for each layer; S3, on the basis of the numerical control code for each layer obtained in S2, powder material is stacked layer by layer on a substrate to form the shape that is then further processed by pressure treatment or milling; the layer by layer forming utilizes a numerically-controlled high-speed cold-spray gun to apply the powder material to the designated locations and thus build up the form by stacking. The present method overcomes both the undesired effects of heat processing and the defects of cold-spray stacking.
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Inventors:
ZHANG HAIOU (CN)
WANG GUILAN (CN)
ZHANG HUAYU (CN)
WANG GUILAN (CN)
ZHANG HUAYU (CN)
Application Number:
PCT/CN2017/112908
Publication Date:
May 24, 2018
Filing Date:
November 24, 2017
Export Citation:
Assignee:
UNIV HUAZHONG SCIENCE TECH (CN)
International Classes:
B22F10/10; B22F10/66; B24B19/22; B28B1/32; B33Y10/00
Domestic Patent References:
| WO2016130953A1 | 2016-08-18 |
Foreign References:
| CN106694872A | 2017-05-24 | |||
| CN106609369A | 2017-05-03 | |||
| CN105945281A | 2016-09-21 | |||
| CN103521769A | 2014-01-22 | |||
| CN101713071A | 2010-05-26 | |||
| CN104985813A | 2015-10-21 | |||
| CN1792513A | 2006-06-28 | |||
| CN104493491A | 2015-04-08 | |||
| CN101362272A | 2009-02-11 | |||
| CN00131288A | 2000-12-20 |
Other References:
A. J. PINKKERTONL. LI: "Effects of Geometry and Composition in Coaxial Laser Deposition of 316L Steel for Rapid Protyping", ANNALS OF THE CIRP, vol. 52, no. 1, 2003, pages 181 - 184, XP022135313, DOI: doi:10.1016/S0007-8506(07)60560-5
MATZ J.E.EAGAR T.W.: "Carbide formation in Alloy 718 during electron-beam solid freeform fabrication", METALLURGICAL AND MATERIALS TRANSACTIONS A: PHYSICAL METALLURGY AND MATERIALS SCIENCE, vol. 33, no. 8, 2002, pages 2559 - 2567, XP019694226
HAIOU ZHANGJIPENG XUGUILAN WANG: "Fundamental Study on Plasma Deposition Manufacturing", SURFACE AND COATING TECHNOLOGY, vol. 171, no. 1-3, 2003, pages 112 - 118
ZHANG HAIOUWU HONGJUNWANG GUILANCHEN JING: "Research on the microstructure of direct forming high temperature alloy parts by plasma deposition", JOURNAL OF HUAZHONG UNIVERSITY OF SCIENCE AND TECHNOLOGY (NATURAL SCIENCE EDITION, vol. 33, no. 11, 2005, pages 54 - 56
ZHANG HAIOUXIONG XINHONGWANG GUILAN: "Plasma deposition/milling combined direct manufacturing of superalloy double helix integral impeller", CHINA MECHANICAL ENGINEERING, vol. 118, no. 14, 2007, pages 1723 - 1725
P. SINGHD. DUTTA: "Multi-direction slicing for layered manufacturing", JOURNAL OF COMPUTING AND INFORMATION SCIENCE AND ENGINEERING, vol. 2, 2001, pages 129 - 142
JIANZHONG RUANTODD E. SPARKSAJAY PANACKAL: "Automated Slicing for a Multiaxis Metal Deposition System", JOURNAL OF MANUFACTURING SCIENCE AND ENGINEERING, vol. 129, April 2007 (2007-04-01), pages 303 - 310
R. DWIVEDIR. KOVACEVIC: "An expert system for generation of machine inputs for laser-based multi-directional metal deposition", INTERNATIONAL JOURNAL OF MACHINE TOOLS & MANUFACTURE, vol. 46, 2006, pages 1811 - 1822
ALMEIDA P M SWILLIAMS S: "Innovative process model of Ti-6AI-4V additive layer manufacturing using cold metal transfer (CMT) [C", PROCEEDINGS OF THE 21TH ANNUAL INTERNATIONAL SOLID FREEFORM FABRICATION SYMPOSIUM, AUSTIN, TEXAS, USA, 2010, pages 25 - 26
MATZ J.E.EAGAR T.W.: "Carbide formation in Alloy 718 during electron-beam solid freeform fabrication", METALLURGICAL AND MATERIALS TRANSACTIONS A: PHYSICAL METALLURGY AND MATERIALS SCIENCE, vol. 33, no. 8, 2002, pages 2559 - 2567, XP019694226
HAIOU ZHANGJIPENG XUGUILAN WANG: "Fundamental Study on Plasma Deposition Manufacturing", SURFACE AND COATING TECHNOLOGY, vol. 171, no. 1-3, 2003, pages 112 - 118
ZHANG HAIOUWU HONGJUNWANG GUILANCHEN JING: "Research on the microstructure of direct forming high temperature alloy parts by plasma deposition", JOURNAL OF HUAZHONG UNIVERSITY OF SCIENCE AND TECHNOLOGY (NATURAL SCIENCE EDITION, vol. 33, no. 11, 2005, pages 54 - 56
ZHANG HAIOUXIONG XINHONGWANG GUILAN: "Plasma deposition/milling combined direct manufacturing of superalloy double helix integral impeller", CHINA MECHANICAL ENGINEERING, vol. 118, no. 14, 2007, pages 1723 - 1725
P. SINGHD. DUTTA: "Multi-direction slicing for layered manufacturing", JOURNAL OF COMPUTING AND INFORMATION SCIENCE AND ENGINEERING, vol. 2, 2001, pages 129 - 142
JIANZHONG RUANTODD E. SPARKSAJAY PANACKAL: "Automated Slicing for a Multiaxis Metal Deposition System", JOURNAL OF MANUFACTURING SCIENCE AND ENGINEERING, vol. 129, April 2007 (2007-04-01), pages 303 - 310
R. DWIVEDIR. KOVACEVIC: "An expert system for generation of machine inputs for laser-based multi-directional metal deposition", INTERNATIONAL JOURNAL OF MACHINE TOOLS & MANUFACTURE, vol. 46, 2006, pages 1811 - 1822
ALMEIDA P M SWILLIAMS S: "Innovative process model of Ti-6AI-4V additive layer manufacturing using cold metal transfer (CMT) [C", PROCEEDINGS OF THE 21TH ANNUAL INTERNATIONAL SOLID FREEFORM FABRICATION SYMPOSIUM, AUSTIN, TEXAS, USA, 2010, pages 25 - 26
Attorney, Agent or Firm:
BEIJING JINZHIPUHUA INTELLECTUAL PROPERTY AGENCY CO., LTD. (CN)
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