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Title:
CONNECTOR RETENTION CLIP
Document Type and Number:
WIPO Patent Application WO/2022/046276
Kind Code:
A1
Abstract:
A connector retention clip (101) is disclosed. The connector retention clip (101) can include a connector housing (110) having a plurality of connector walls (111a-e) defining a connector opening (112) operable to receive a coupled receptacle and plug connector (104) therein. The plurality of connector walls (111a-e) can include a receptacle end wall (111c) and a plug end wall (111d) operable to extend about ends of the receptacle (102) and plug (103), respectively, to provide a mechanical barrier preventing uncoupling of the coupled receptacle and plug connector (104). In addition, the connector retention clip (101) can include a cable housing (120) extending from the connector housing (110). The cable housing (120) can have at least one cable wall (121a-c) defining a cable opening (122) operable to receive a cable (105) therein that extends from the coupled receptacle and plug connector (104).

Inventors:
HARTMAN RYAN M (US)
MORRIS JAMES F (US)
Application Number:
PCT/US2021/039458
Publication Date:
March 03, 2022
Filing Date:
June 28, 2021
Export Citation:
Click for automatic bibliography generation   Help
Assignee:
RAYTHEON CO (US)
International Classes:
H01R13/639; H01R12/71; H01R12/75; H01R13/58
Foreign References:
JP2009158357A2009-07-16
US7285725B12007-10-23
US10454214B12019-10-22
CN111555082A2020-08-18
Attorney, Agent or Firm:
JOHNSON, Christopher L. (US)
Download PDF:
Claims:
CLAIMS

What is claimed is:

1. A connector retention clip comprising: a connector housing having a plurality of connector walls defining a connector opening operable to receive a coupled receptacle and plug connector therein, the plurality of connector walls including a receptacle end wall and a plug end wall operable to extend about ends of the receptacle and plug, respectively, to provide a mechanical barrier preventing uncoupling of the coupled receptacle and plug connector; and a cable housing extending from the connector housing, the cable housing having at least one cable wall defining a cable opening operable to receive a cable therein that extends from the coupled receptacle and plug connector.

2. The connector retention clip of claim 1 , wherein the connector housing further comprises at least one protrusion extending inward from at least one of the plurality of connector walls over a portion of the connector opening, the at least one of the plurality of connector walls being compliant sufficient to enable the coupled receptacle and plug connector to move past the at least one protrusion and be received within the connector opening, and the at least one protrusion being operable to provide a mechanical barrier to movement of the coupled receptacle and plug connector out of the connector opening.

3. The connector retention clip of claim 2, wherein the at least one of the plurality of connector walls comprises a side wall, and the at least one protrusion extends inward from the side wall. 4. The connector retention dip of daim 1 , wherein an outer surface of the at least one cable wall is operable to interface with a cable tie to secure the cable within the cable opening. 5. The connector retention clip of claim 4, wherein the cable housing further comprises a flange extending outward from the at least one cable wall, wherein the flange is operable to maintain the cable tie on the outer surface.

6. The connector retention dip of daim 1 , further comprising an interconnect opening in at least one of the plurality of connector walls operable to accommodate an interconnect that electrically couples the receptade or plug to a circuit board.

7. The connector retention clip of claim 6, wherein the interconnect opening is formed in at least one of the receptacle end wall or the plug end wall.

8. The connector retention clip of claim 1 , wherein the connector housing and the cable housing form a single, monolithic structure. 9. The connector retention dip of daim 1 , wherein the connector housing has a cuboid configuration.

10. The connector retention dip of daim 1 , wherein at least a portion of the cable housing has a drcular cross-section.

11. A connector retention clip system comprising: a receptade and a plug coupled to one another to form a coupled receptacle and plug connector having a cable extending therefrom; and a connector retention clip operably associated with the coupled receptacle and plug connector to prevent the receptacle and the plug from uncoupling, the connector retention clip comprising: a connector housing having a plurality of connector walls defining a connector opening, the coupled receptacle and plug connector being received within the connector opening, the plurality of connector walls including a receptacle end wall and a plug end wall extending about ends of the receptacle and plug, respectively, to provide a mechanical barrier preventing uncoupling of the coupled receptacle and plug connector, and a cable housing extending from the connector housing, the cable housing having at least one cable wall defining a cable opening, the cable being received within the cable opening.

12. The system of claim 11 , wherein the connector housing further comprises at least one protrusion extending inward from at least one of the plurality of connector walls over a portion of the connector opening, the at least one of the plurality of connector walls being compliant sufficient to enable the coupled receptacle and plug connector to move past the at least one protrusion and be received within the connector opening, and the at least one protrusion being operable to provide a mechanical barrier to movement of the coupled receptacle and plug connector out of the connector opening. 13. The system of claim 12, wherein the at least one of the plurality of connector walls comprises a side wall, and the at least one protrusion extends inward from the side wall.

14. The system of claim 11 , further comprising a cable tie interfacing with an outer surface of the at least one cable wall to secure the cable within the cable opening, and the cable housing further comprises a flange extending outward from the at least one cable wall, wherein the flange is operable to maintain the cable tie on the outer surface.

15. The system of claim 11 , wherein the receptacle or the plug is surface mounted to a circuit board. 16. The system of claim 11, further comprising indicia supported on the connector retention clip.

Description:
CONNECTOR RETENTION CUP

BACKGROUND

[0001] Plug and receptacle connectors mounted on circuit boards (e.g., wire harness “plugs" and multi-pin surface mounted “receptacles”) are in widespread use for a variety of different applications. Such connectors often include “built- in” or integrated locking mechanisms designed to maintain engagement of the plugs and receptacles. Some connectors, however, are subjected to high accelerations in use. In such cases, the built-in locking mechanisms may be inadequate to maintain connection of the plugs and receptacles. As a result, various chemical adhesives have been utilized to keep plug and receptacle connectors from separating.

BRIEF DESCRIPTION OF THE DRAWINGS

[0002] Features and advantages of the invention will be apparent from the detailed description which follows, taken in conjunction with the accompanying drawings, which together illustrate, by way of example, features of the invention; and, wherein:

[0003] FIG 1A is a front perspective view of a connector retention clip system in accordance with an example of the present disclosure.

[0004] FIG 1B is a rear perspective view of the connector retention clip system of FIG 1A.

[0005] FIG 1C is an exploded view of the connector retention clip system of FIG

1A. [0006] FIGS. 2A-2C are cross-sectional views of the connector retention dip system of FIG 1A.

[0007] FIG 3A is a top perspective view of a connector retention dip in accordance with an example of the present disdosure. [0008] FIG 3B is a bottom perspective view of the connector retention dip of

FIG 3A.

[0009] Reference will now be made to the exemplary embodiments illustrated, and spedfic language will be used herein to describe the same. It will nevertheless be understood that no limitation of the scope of the invention is thereby intended.

DETAILED DESCRIPTION

[0010] An initial overview of the inventive concepts are provided below and then specific examples are described in further detail later. This initial summary is intended to aid readers in understanding the examples more quickly, but is not intended to identify key features or essential features of the examples, nor is it intended to limit the scope of the daimed subject matter.

[0011] Although adhesives may be functional to maintain connection of plug and receptade connectors, use of adhesives does have drawbacks. Chemical adhesives are messy and may be hazardous to equipment and personnel. In addition, removing old adhesive and applying new adhesive is difficult and time- consuming, which increases downtime and expense for service and maintenance.

[0012] Accordingly, a connector retention dip is disdosed that can be quickly and easily secured about a plug and receptade connector and that prevents disconnection during high acceleration loading conditions. The connector retention clip can indude a connector housing having a plurality of connector walls defining a connector opening operable to receive a coupled receptade and plug connector therein. The plurality of connector walls can indude a receptade end wall and a plug end wall operable to extend about ends of the receptade and plug, respectively, to provide a mechanical barrier preventing uncoupling of the coupled receptade and plug connector. In addition, the connector retention dip can indude a cable housing extending from the connector housing. The cable housing can have at least one cable wall defining a cable opening operable to receive a cable therein that extends from the coupled receptade and plug connector.

[0013] A connector retention dip system is disdosed that can indude a receptade and a plug coupled to one another to form a coupled receptade and plug connector having a cable extending therefrom. The connector retention dip system can also indude a connector retention dip operably associated with the coupled receptade and plug connector to prevent the receptade and the plug from uncoupling. The connector retention dip can comprise a connector housing having a plurality of connector walls defining a connector opening. The coupled receptade and plug connector can be received within the connector opening. The plurality of connector walls can indude a receptade end wall and a plug end wall extending about ends of the receptade and plug, respectively, to provide a mechanical barrier preventing uncoupling of the coupled receptade and plug connector. Additionally, the connector retention clip can comprise a cable housing extending from the connector housing. The cable housing can have at least one cable wall defining a cable opening. The cable can be received within the cable opening.

[0014] To further describe the present technology, examples are now provided with reference to the figures. With reference to FIGS. 1A-2C, one example of a connector retention dip system 100 is illustrated. In general, the connector retention dip system 100 can comprise a connector retention dip 101 and a receptade 102 and a plug 103 coupled to one another to form a coupled receptade and plug connector 104 having a cable 105 extending from the plug 103 (as in the illustrated example) or the receptade 102. The connector retention dip 101 is shown isolated in FIGS. 3Aand 3B. The connector retention clip 101 can be operably associated with the coupled receptacle and plug connector 104 to prevent the receptacle 102 and the plug 103 from uncoupling or disconnecting during use. The receptacle 102 and the plug 103 can be of any suitable type or configuration known in the art (e.g., a mating wire harness and multi-pin connector). In one aspect, the system 100 can include a circuit board 106, and the receptacle 102 or the plug 103 can be operably attached to the circuit board 106. In some examples, the receptacle 102 (as in the illustrated example) or the plug 103 can be surface mounted to the circuit board 106. [0015] In some examples, the receptacle 102 and/or the plug 103 can include a locking mechanism 107 designed to maintain engagement or connection of the receptacle 102 and the plug 103. However, operating conditions (e.g., high acceleration loading) may be such that the locking mechanism 107 is inadequate to maintain engagement or connection of the receptacle 102 and the plug 103. As described in more detail below, the connector retention clip 101 can provide a secure and robust device for maintaining engagement or connection of the receptacle 102 and the plug 103 under even extreme operating and loading conditions.

[0016] The connector retention clip 101 can include a connector housing 110 having connector walls 111a-e that define a connector opening 112 (FIGS. 2A- 2C and 3B). The coupled receptacle and plug connector 104 can be received within the connector opening 112. The connector housing 110 can have any suitable shape or configuration to accommodate the shape or geometry of the coupled receptacle and plug connector 104. The connectors walls 111a-e can have any suitable shape or configuration (e.g., planar, curved, curvilinear, etc.) to define a desired connector opening 112 shape or volume. In addition, any suitable number of connector walls 111a-e can be utilized. In the illustrated example, the connector housing 110 has a cuboid configuration formed by five connector walls 111a-e. In one aspect, the connector walls 111a-e can include a receptacle end wall 111 c and a plug end wall 111 d that extend about ends of the receptade 102 and the plug 103, respectively, to provide a mechanical barrier preventing uncoupling of the coupled receptade and plug connector 104. In addition, side walls 111a, 111b and a top wall 111e can couple the end walls 111 b, 111 c to one another and provide structural support for the end walls 111 b, 111c. In one aspect, the side walls 111a, 111b can be configured to provide a mechanical barrier to a releasing (e.g., outward) movement by the locking mechanism 107 (FIG 2C) to maintain engagement of the built-in locking features and add another layer of security to the locking mechanism 107. Thus, the connector housing 110 can be configured to surround and captivate the coupled receptade and plug connector 104 to ensure that the receptade 102 and the plug 103 remain connected under high loading conditions.

[0017] In one aspect, the connector housing 110 can include at least one protrusion 113a, 113b (FIGS. 2A-2C and 3B) extending inward from at least one of the connector walls 111a-e over a portion of the connector opening 112. In other words, the at least one protrusion 113a, 113b can at least partially extend under or “undercut" structures of the coupled receptacle and plug connector 104 to maintain the clip 101 properly in place about the coupled receptacle and plug connector 104. In the illustrated example, the protrusions 113a, 113b extend inward from side walls 111a, 111b, respectively. The connector walls 111a-e (individually or collectively in any combination) can be formed so as to comprise a degree of compliance sufficient to enable the coupled receptacle and plug connector 104 to move past the protrusions 113a, 113b and be received within the connector opening 112. In other words, the protrusions 113a, 113b can provide a “snap-fit” for the clip 101 over the coupled receptacle and plug connector 104. The protrusions 113a, 113b can be operable to provide a mechanical barrier to movement of the coupled receptacle and plug connector 104 out of the connector opening 112. Thus, the protrusions 113a, 113b can serve to maintain the dip 101 properly in place about the coupled receptade and plug connector 104. [0018] The at least one protrusion 113a, 113b can have any suitable shape, geometry, or configuration in accordance with the prindples disdosed herein.

For example, the protrusions 113a, 113b can have a rounded tip to fadlitate fitting the dip 101 over the coupled receptade and plug connector 104. In addition, as shown in the illustrated example, the protrusions 113a, 113b can extend at least partially along a length of the side walls 111a, 111b. In other examples, the at least one protrusion 113a, 113b can be configured as a pin, a lip, a shoulder, a flange, or any other suitable configuration. In a particular aspect, the at least one protrusion 113a, 113b can be configured to fit between a given structure of the coupled receptade and plug connector 104 and the drcuit board 106, as applicable, to enable securing the clip 101 over the coupled receptade and plug connector 104.

[0019] The connector retention clip 101 can also include a cable housing 120 extending from the connector housing 110. The cable housing 120 can have at least one cable wall 121a-c (FIGS. 1C, 3A, and 3B) that defines a cable opening 122 (FIGS. 1C and 3B). The cable 105 can be received within the cable opening 122. In one aspect, the system 100 can include a cable tie 108 (FIGS. 1A-2C), which can maintain the cable 105 in the cable opening 122 and therefore serve to maintain the dip 101 properly in place about the coupled receptade and plug connector 104. An outer surface 123 (FIGS. 1C and 2B-3B) of the cable wall 121 a-c can be operable to interface with the cable tie 108 to secure the cable 105 within the cable opening 122. In some examples, the cable housing 120 can indude a flange 125 (FIGS. 1A-1C and 2B-3B) extending outward from the cable wall 121 a-c. The flange 125 can be operable to maintain the cable tie 108 in a given position on or relative to the outer surface 123. The cable wall 121 a-c can have any suitable configuration. In some examples, at least a portion of the cable housing (e.g., as defined by the outer surface 123 and/or an inner surface 124) can have a semi-drcular cross- section, or any other cross-sectional shape or geometry to complement the cable 105. In some examples, the cable wall 121 a-c (e.g., the inner surface 124) can comprise a cable opening 122 smaller than the diameter of the cable 105, such that the cable housing 120 can be configured to provide a snap-fit around the cable 105 as an alternative or in addition to the function provided by the cable tie 108 in maintaining the cable 105 in the cable opening 122. In one aspect, the cable housing 120 and optional cable tie 108 can also serve to provide strain relief for the cable 105 by providing additional support about the cable 105, which restricts its motion relative to the either the receptacle 102 or the plug 103, whichever it is connected to. In addition, the clip 101 can reduce strain on the mechanical and/or electrical coupling features (e.g. interconnects 109, such as contacts or pins) that couple the receptacle 102 or the plug 103 to the circuit board 106 by reducing cable movement in relation to the plug 103 and the receptacle 102. Thus, in some examples, the protrusions 113a, 113b and cable tie 108 can keep the clip 101 secure about the coupled receptacle and plug connector 104, and the cable housing 120 and the cable tie 108 can protect the cable 105 by providing strain relief for the cable 105 and interconnects 109. The dip 101 can therefore serve as a connection retention device for the coupled receptade and plug connector 104 as well as provide protection for the cable 105.

[0020] In some examples, the connector retention clip 101 can include an interconnect opening 130 in at least one of the connector walls 111 a-e operable to accommodate an interconnect 109 that electrically couples the receptacle 102 or the plug 103 to the circuit board 106. In the illustrated example, the interconnect opening 130 is located in the receptacle end wall 111c, although one or more interconnect openings can be formed or located in any suitable connector wall, such as in the plug end wall 111 d or the side walls 111 a, 111 b, as applicable.

[0021] In some examples, the dip 101 (e.g., the connector housing 110 and the cable housing 120) can form a single, monolithic structure, although multiple, separate individual components can be combined or otherwise coupled to one another to form the clip 101. The dip 101 can be made of any suitable material (e.g., polymer, metal, composite, etc.) and can be constructed utilizing any suitable process (e.g., molding, machining, etc.). In one aspect, the clip 101 can be manufactured using an additive manufacturing process (e.g., 3D printing), which can provide a low cost, user friendly, and highly customizable retention clip that can be designed and produced quickly when needed. In another aspect, the dip 101 can be manufactured using an injection molding process for mass production and reduced costs.

[0022] The clip 101 can further comprise markings or other indicia (see optional indicia 140 in FIG 3A) supported on or formed in the connector housing 110, such as one or more of the connector walls 111 a-e, or on the cable housing 120.

The markings or indicia can be operable to provide identifying or other information related to the clip 101 itself, the receptacle 102, the plug 103, to a location on the circuit board 106, or any combination of these. The indicia can be caused to be supported on one or more of the connector walls 111 a-e using any known means or method. In one example, the indicia can be printed onto the one or more of the connector walls 111 a-e. In another example, the indicia can be formed via a cut-out or other material reduction of a portion of one or more of the connector walls 111a-e (e.g., a recessed portion, a through-hole, etc.) made during manufacturing. In still another example, the indicia can be supported on a medium that can be applied to one or more of the connector walls 111a-e (e.g., an adhesive sticker or other stick on medium). FIG 3A illustrates the clip 101 comprising indicia indicating “J13” on the connector wall 111e, which represents, or is indicative of, the type of connector, size of connector, etc. This is not intended to be limiting in any way as those skilled in the art will recognize other types of markings or indicia that can be supported on the clip 101.

[0023] Reference was made to the examples illustrated in the drawings and spedfic language was used herein to describe the same. It will nevertheless be understood that no limitation of the scope of the technology is thereby intended. Alterations and further modifications of the features illustrated herein and additional applications of the examples as illustrated herein are to be considered within the scope of the description.

[0024] Although the disclosure may not expressly disclose that some embodiments or features described herein may be combined with other embodiments or features described herein, this disclosure should be read to describe any such combinations that would be practicable by one of ordinary skill in the art. The user of “or” in this disclosure should be understood to mean non-exclusive or, i.e., “and/or," unless otherwise indicated herein.

[0025] Furthermore, the described features, structures, or characteristics may be combined in any suitable manner in one or more examples. In the preceding description, numerous specific details were provided, such as examples of various configurations to provide a thorough understanding of examples of the described technology. It will be recognized, however, that the technology may be practiced without one or more of the specific details, or with other methods, components, devices, etc. In other instances, well-known structures or operations are not shown or described in detail to avoid obscuring aspects of the technology.

[0026] Although the subject matter has been described in language specific to structural features and/or operations, it is to be understood that the subject matter defined in the appended claims is not necessarily limited to the specific features and operations described above. Rather, the specific features and acts described above are disclosed as example forms of implementing the claims. Numerous modifications and alternative arrangements may be devised without departing from the spirit and scope of the described technology.