CONTINUOUS FRAMES OF GLASSES FROM METALLIC PLATES.
Technical field to which the invention refers.
The realization of traditional metallic frames for prescription glasses or sunglasses requires qualified manpower and adequate infrastructures. Several assemblage phases are normally necessary in order to have the finished glasses, involving the use of different trinkets, frontal, bars, etc. The productive method to realize frames for glasses described in this invention introduces a series of constructive simplifications that will make it possible to do without the trinkets and reduce the necessary manpower, reduce costs, and obtain aesthetical quality and structural sturdiness. This innovative approach will also allow to reuse the lenses, that usually represent the most expensive part of the glasses, since it will be easy to replace the frame alone, that will be compatible with the lenses and available in different shapes.
State of the art for the comprehension of the invention.
Currently, in metal frames for glasses the frontal is always separate from the bars, even when a special metal like titanium is used. The frontal and the bars are connected by hinges of various types, that are normally welded to them, but that can also result from a joint between the two. The bridge and the hold nose also require weldings in many cases, but metallic frontals resulting from a single plate are possible. The presence of lenses implies the need to use regulation bolts or nylon threads, and qualified manpower. The frames build from metallic plates are always thicker than 0.5mm, and require the use of presses for engrave to give them the correct bending required to hold the lenses. Moreover, the exhibitors of the glasses are produces in a different context and are currently not considered for the productive optimization of the glasses, since they are seen as a subsequent problem, untied from the design of the frames.
Disclosure of invention and finalities.
This invention aims at simplifying the production of the frames of glasses reducing manpower, lowering the costs, eliminating the trinkets, and making the structure lighter. Through the redesign of the traditional frame for glasses, we have defined a geometry that can be obtained in a single step from a plate of an adequately flexible metallic material, and through subsequents foldings that can be customized, this frame reaches the desired shape. Using the foto-chemical machining technology, starting from a plate of metallic material with the correct elasticity and thickness, the elasticity of the material in the zones subject to bending is exploited, in particular in the zone that traditionally hosts the hinge. Another advantage will be represented from the fact what a given a lens shape, will be possible to choose between different shapes and types of frames without necessarily changing the lenses, with big
advantages for those who want to use these frames for prescription lenses, whose cost is high. The glasses will be accompanied by a series of objects that will facilitate their sale and that, having been produced at the same time as the glasses, will lead to an economic advantage. The remaining part of the plate from which both the glasses and the accessories are made will serve like exhibitor for the glasses, optimizing the productive process. The metallic plate will serve to perform in a single pass all the superficial treatments to finish the glasses, because is endowed with anchorage holes (1/2 FIG. 1 detail A).
Description of the problems and of the proposed solution.
The current state of the technique involves weldings and separate components in proximity of the bridge, of the hold nose and of the hinge zone. In each case, in the current manufacturing process the zone of the hinge always sees the physical division between frontal and bars.
Eliminating the need for the weldings through the proposed geometry, the method of workmanship of the plate and of the following folding simplifies and resolves this problem. The elimination of the trinkets contributes to the reduction of the overall weight. Moreover, the resultant structure will be more robust, as no part will be able to separate from the others, since the whole is a single monolithic and elastic element. The terminal part of the bars comes commonly covered with finishes in plastic materials: in the present invention, in addition to this solution it will also be possible to adopt a finish made by wrapping an anti-allergic ribbon around the metal. If the product, due to the reduced thickness of the foil, does not guarantee adequate safety, it will be possible with subsequent interventions to apply paint around the edges, also to facilitate the insertion of the lenses, and to realize such treatments for several frames at the same time, because they all lie on the same plate, something that will reduce the costs and will improve the quality.
Description of advantages of the invention.
Some of the achievable advantages with the present invention will be the followings: [1] inexpensive productive due to the reduction of the manpower that consists of the fold up the frame, insert the lenses, the silicon noses, the terminals, [2] the same lenses determine the shape of the frame and they bend it in as the frame is of reduced and flexible thickness: this doesn't require the passage in pressure of the same frame, [3] it is possible preserve the lenses, above all when this is from sight and therefore more expensive, and to vary the only frame, because for each shape of lens will be available more different shapes of frames, [4] the hinge zone exploit the elasticity of the material and the thickness reduced of the plate from which has made the glasses, with the ulterior possibility of check the efficiency using the photo-chemical machinig where the thickness of the plate is superior to 0.5mm, [5] the
productive methods for the types of glasses in proposed metal could be most different but particularly that employ metallic plates you work photo-chemical machining is most efficient and also allows the personality of the individuals models to contained the costs, [6] the joint to pressure of the lenses in the inside of the outline of the frame has facilitated from the presence of incisions of the correct length that they represent zones of elastic yelding of the structure, [7] the terminal part of the bars will be wind also from a ribbon of not allergic material, [8] the frames they could not be fold up from the manufacturer, but from the optician or from the final consumer for facilitate is the stock that the delivery, [9] the exhibitor comes product during the same productive process of the glasses reducing the cost, [10] the whole plate from which they come made the glasses has predisposed for the superficial treatments that are desired: painting, polish, electric color, resulting this of appreciable quality for the absence of weldings in the frames, [11] because of the lack of hinges in the glasses caused according to the beginnings exposed, for hold the same protected glasses and in position of rest will come used a scabbard of soft material, for example plastic, an extrused pipe of transparent material, cut to the correct length and in which the glasses are inserted.
Description of the drawings: The drawing (1/2) shows the phase of working for photo-chemical machining of the metallic plate with different profiles of frames that they use the same lens beyond to details results from the same metallic plate that at the end will act from exhibitor. The drawing (2/2) show some types examples of frames that bear from the application of her foresees invention.
Description of a way of realization of the invention with examples and drawings.
The frames of glasses 1,2,3,4,5,6,7,8,9,10,11,12,13,14 show in (1/2 FIG. 1) are examples of application of the invention where vary the shapes of the frames while stay unchanged the shapes of the lenses, all lenses with negative chamfer, with big advantage for use it like glasses from sight sees the achievable saving for the user. Between these different only frames that identified like 10 doesn't present lenses but a series of holes with the purpose of whet the sight or only for purposes purely aesthetical. The frame 4 presents, together to the lenses, a grate, connected with the frame, folded up for be superimposed to the lens. In all the other cases the frames 12,13,14 is formal variations build around the same shape of lenses where the versions presents right lenses only or left lenses and this determines their asymmetrical appearance. The particular C of the figure of together (1/2 FIG. 1) represent replaceable elements that will serve color like champion, bookmarks, or more. The details E of the same show up of together are holes of anchorage for the treatments of finish.
The lines of fold A and B of the figure (1/2 FIG. 1) allow to get the exhibitor of the same glasses with the remaining part of the plate once separate the frames 1,2,3,4,5,6,7,8,9,10,11,12,13,14 and the C. parts Such exhibiting has supported on the suitable base with the D letter in the principal figure (1/2 FIG. 1) and will allow the positioning of the glasses after have folded up toward the outside the zones between the bridge and the hold nose of each frame. The lines of F fold, G, H in (1/2 FIG. 1) are that which transform the flat frame 1 and the make to engage the shape of the glasses. The frame described in (2/2 FIG. 2) show a frame with of the incisions A practiced in the inside center of the lens in proximity of the zones of contact with the bar having the double purpose of allow the elastic insert of the lens and weaken the hinge zone for facilitate the bending. The (2/2 FIG. 3) instead present the cracks in A, B and C, the three corresponding areas to the hinge, to the bridge and to the hold nose. These cracks will be present all together or singularly or in couple for allow an elastic graft of the lens in his center. The (2/2 FIG. 4) show the two B and C positions in which will be come to find the D hold noses of silicon for allow the adaptation to the face of the glasses, while the lines of fold A show the zones in which the frame would be folded up. The (2/2 FIG. 5) in the detail A shows a flat zone where is possible to glue or put on the hold nose of silicon of the opportune shape or doing whithout the silicon component, doing recourse to superficial treatments of painting of the frame, for make develop quite to the prominences A the function of hold nose. The (2/2 FIG. 6) show an example of frame with a zone opened in the B point for facilitate the inserting of the lenses that subsequently dam with the aid of bolt will come with or without the relative die until to engage the position shown from the particular A. In the (2/2 FIG. 7) comes shown a ulterior types of frame that presents the detail in the zone of the bridge A that represent a double bridge that connects the holes of putting of the lenses: this allows of insert the lenses easily and of fix it in their centers and subsequently the two parts of the double bridge comes connect between them in varied ways, one of these foresees an adhesive band.
Industrial applicability.
In the sector of the production of glasses the productive method described in the present invention finds application for the prescription glasses or sunglasses. The lenses that will come you use must be work with negative chamfer, so that in the groove of the lens could be inserted for the necessary depth, the foil that constitutes the frame. When select the lens is for shape, for color, for degrees beside a specialized optician, will be possible choose the frame that more likes in the same one moment. Like alternative the choice of new frames will happen by means of the use of the media, including internet, through which will sustain adjourned the appearance leaving unchanged the qualitative characteristics of the lenses of
which is been already acquired. The exhibitors made together to the glasses are multiuse and they are lent to be combined in vertical position and/or horizontal on correct supports, are light, compact and cheap. Will be possible furnish exhibitors of different color deriving coming from different plates from those of the collection exposed so that to create the necessary chromatic contrast for showing the different models of glasses.