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Patent Searching and Data


Title:
A COOLING SYSTEM WITH BRUSHLESS DC RING MOTOR FAN
Document Type and Number:
WIPO Patent Application WO/2001/084063
Kind Code:
A2
Abstract:
A cooling system for a vehicle includes a shroud attachable to a fixed portion of the vehicle. A stator assembly (23) for a brushless DC ring motor is attached to at least one mounting support of the shroud (16). A cooling fan (14) is piloted on the stator assembly, and includes a ring (27) supporting a plurality of fan blades (26) for sweeping an area inside the shroud. A rotor assembly (25) for the brushless DC ring motor is attached to the ring of the cooling fan. The rotor assembly confronts the stator assembly around an outer diameter of the stator assembly. The cooling system is controlled by an electronic controller to rotate the cooling fan to provide appropriate cooling for the vehicle.

Inventors:
NELSON CHRISTOPHER A
PALMER BRADFORD K
Application Number:
PCT/US2001/014188
Publication Date:
November 08, 2001
Filing Date:
May 03, 2001
Export Citation:
Click for automatic bibliography generation   Help
Assignee:
HORTON INC (US)
International Classes:
F01P7/04; F04D25/06; F04D25/08; F04D29/58; H02K1/18; H02K7/14; H02P7/00; F01P5/04; F01P11/10; H02K5/173; (IPC1-7): F25B/
Foreign References:
US5476138A1995-12-19
US5363003A1994-11-08
US4313155A1982-01-26
US4811185A1989-03-07
US5495909A1996-03-05
US3663850A1972-05-16
US6253716B12001-07-03
Other References:
See also references of EP 1279214A2
Attorney, Agent or Firm:
Koenck, Alan M. (P.A. Kinney & Lange Building 312 South Third Street Minneapolis, MN, US)
Download PDF:
Claims:
CLAIM (S) :
1. A cooling system for a vehicle, the cooling system comprising : a shroud attachable to a fixed portion of the vehicle, the shroud including at least one mounting support ; a stator assembly for a brushless DC ring motor attached to the at least one mounting support, the stator assembly having an outer diameter ; a cooling fan piloted on the stator assembly, the cooling fan including a ring supporting a plurality of fan blades for sweeping an area inside the shroud ; and a rotorassemblyforthe brushless DC ring motorattached to the ring of the cooling fan, the rotor assembly confronting the stator assembly around the outer diameter of the stator assembly.
2. The cooling system of claim 1, wherein the stator assembly forthe brushless DC ring motor is configured in a three phase arrangement.
3. The cooling system of claim 1, wherein the stator assembly for the brushless DC ring motor comprises a plurality of laminations exposed around the outer diameter of the stator assembly to confront the rotor assembly.
4. The cooling system of claim 3, wherein the rotor assembly comprises a backiron ring attached to the ring of the cooling fan and a plurality of permanent magnets attached to the backiron ring to confront the plurality of laminations of the stator assembly.
5. The cooling system of claim 1, wherein a clearance between the shroud and the plurality of fan blades of the cooling fan is no greater than about oneeighth of an inch.
6. The cooling system of claim 1, wherein the plurality of fan blades are individually removable from the ring of the cooling fan.
7. The cooling system of claim 1, wherein the ring supporting the plurality of fan blades is removable from the cooling fan.
8. The cooling system of claim 1, wherein the fixed portion of the vehicle is a radiator.
9. The cooling system of claim 8, wherein the rotor assembly is drivable to rotate the cooling fan in a first direction for cooling and in a second direction for expelling debris from the radiator.
10. The cooling system of claim 8, wherein the radiator is mounted remotely from an engine of the vehicle.
11. The cooling system of claim 1, further comprising an electronic controller operatively connected to an engine control module (ECM) of the vehicle for controlling operations of the cooling system.
12. The cooling system of claim 11, wherein the electronic controller comprises : a control/communications system operatively connected to the ECM of the vehicle ; a DCtoDC converter operatively connected to a power source ; and a commutation switching segment operatively connected to the DCtoDC converter and to the control/communications system, the commutation switching segment being connected to provide signals for operating the brushless DC ring motor.
13. The cooling system of claim 12, wherein the control/communications system is operable to receive pulse width modulated (PWM) signals from the ECM of the vehicle to control the brushless DC ring motor.
14. The cooling system of claim 12, wherein the control/communications system is operable to receive digital signals from a serial line of the ECM of the vehicle to control the brushless DC ring motor.
15. The cooling system of claim 12, wherein an output of the DCtoDC converter is variable for gross adjustment of a speed of the motor and an output of the commutation switching segment is variable for fine adjustment of the speed of the motor.
16. The cooling system of claim 12, wherein the power source is a vehicle battery.
17. The cooling system of claim 16, wherein the DCtoDC converter is operable to selectively draw power from the vehicle battery in demanding cooling conditions.
18. A cooling system for a vehicle, the cooling system comprising : a cooling fan assembly attached to a fixed portion of the vehicle, the cooling fan assembly including a cooling fan driven by a brushfess DC ring motor ; a control/communications system operatively connected to an engine control module (ECM) of the vehicle ; a DCtoDC converter operatively connected to a power source ; and a commutation switching segment operatively connected to the DCtoDC converter and to the control/communications system, the commutation switching segment being connected to provide signals for operating the brushless DC ring motor of the cooling fan assembly.
19. The cooling system of claim 18, wherein the control/communications system is operable to receive pulse width modulated (PWM) signals from the ECM of the vehicle to control the brushless DC ring motor.
20. The cooling system of claim 18, wherein the control/communications system is operable to receive digital signals from a serial line of the ECM of the vehicle to control the brushless DC ring motor.
21. The cooling system of claim 18, wherein an output of the DCtoDC converter is variable for gross adjustment of a speed of the motor and an output of the commutation switching segment is variable for fine adjustment of the speed of the motor.
22. The cooling system of claim 18, wherein the power source is a vehicle battery.
23. The cooling system of claim 22, wherein the DCtoDC converter is operable to selectively draw power from the vehicle battery in demanding cooling conditions.
24. A brushless DC ring motor comprising : a stator assembly having an outer diameter and a plurality of laminations exposed around the outer diameter ; and a rotor assembly piloted on the stator assembly, the rotor assembly having a backiron ring and a plurality of permanent magnets on an inner diameter of the backiron ring confronting the plurality of laminations exposed around the outer diameter of the stator assembly.
25. The brushless DC ring motor of claim 24, wherein the stator assembly is configured in a three phase arrangement.
26. A method of operating a cooling fan in a cooling system for a vehicle, the method comprising : determining a required speed of the cooling fan ; and providing first and second signals to a motor controller operatively connected to a motor having a rotatable portion connected to the cooling fan, the first signal coarsely controlling a rotational speed of the motor and the second signal finely controlling the rotational speed of the motor so that the cooling fan rotates at the required speed.
27. The method of claim 26, wherein the step of determining the required speed of the cooling fan comprises : analyzing a pulse width modulated (PWM) signal from the engine control module (ECM) of the vehicle.
28. The method of claim 26, wherein the step of determining the required speed of the cooling fan comprises : analyzing digital signals from a serial line of the engine control module (ECM) of the vehicle.
29. A method of operating a cooling fan in a cooling system for a vehicle, the method comprising : analyzing digital signals from a serial line of the engine control module (ECM) of the vehicle to determine a required speed of the cooling fan ; and providing at least one signal to a motor controller operatively connected to a motor having a rotatable portion connected to the cooling fan, the at least one signal being related to a rotational speed of the cooling fan in such a manner that the cooling fan rotates at the required speed.
30. The method of claim 29, wherein the step of providing at least one signal to the motor comprises : providing first and second signals to the motor controller, the first signal coarsely controlling the rotational speed of the motor and the second signal finely controlling the rotational speed of the motor so that the cooling fan rotates at the required speed.
Description:
patent (AM, AZ, BY, KG, KZ, MD, RU, TJ, TM), European patent (AT, BE, CH, CY, DE, DK, ES, FI, FR, GB, GR, IE, IT, LU, MC, NL, PT, SE, TR), OAPI patent (BF, BJ, CF, CG, CI, CM, GA, GN, GW, ML, MR, NE, SN, TD, TG).

Published: -with international search report (88) Date of publication of the international search report: 7 March 2002 For two-letter codes and other abbreviations, refer to the"Guid- ance Notes on Codes and Abbreviations"appearing at the begin- ning of each regular issue of the PCT Gazette.