DI CARLO DINO (US)
LIN HAISONG (US)
YU WENZHUO (US)
AMIRMOZAFARISABET KIARASH (US)
2023-021-2 What is claimed is: 1. A ferrofluidic fluid assay device comprising: a first substrate having a plurality of individually addressable coils formed therein or thereon; a second substrate disposed adjacent to the first substrate and separated by a gap, the second substrate containing therein one or more volumes of ferrofluid, one or more sample holding chambers or regions, one or more corrugated features for defining sub- volume(s) of the ferrofluid and/or sample, and one or more assay chambers holding an assay solution or assay reagent therein; one or more permanent magnets interposed in the gap formed between the first substrate and the second substrate, wherein the one or more permanent magnets are moveable within the gap; and a power source and control circuitry electrically connected to the individually addressable coils and configured to selectively drive current through one or more of the individually addressable coils to move the one or more permanent magnets and the one or more volumes of ferrofluid. 2. The device of claim 1, further comprising a computing device or microcontroller that selectively drives current through one or more of the individually addressable coils in accordance with a script or program. 3. The device of claim 1, further comprising one or more optical sensing modules comprising a light source and an optical sensor configured to read an optical output from the one or more assay chambers. 4. The device of claim 1, further comprising one or more heaters disposed on the first substrate or the second substrate. 5. The device of claim 1, wherein the second substrate comprises a plurality of corrugated features and a plurality of assay chambers. 2023-021-2 6. The device of claim 5, wherein the plurality of assay chambers comprises different assay types. 7. The device of claim 1, wherein reverse transcription loop mediated isothermal amplification (RT-LAMP) assay solution or assay reagents are located in the one or more assay chambers. 8. The device of claim 1, wherein the plurality of individually addressable coils comprise a plurality of adjacent coils that are cyclically driven to move a plurality of permanent magnets and associated volumes of ferrofluid in close proximity to effectuate mixing of the volumes of ferrofluid. 9. The device of claim 1, further comprising an array of sample holding chambers or regions disposed on or in the second substrate and arranged in rows and columns. 10. The device of claim 9, wherein the array of sample holding chambers or regions comprises a 3 x 3 array or a 4 x 4 array. 11. The device of claim 10, wherein each row and column is associated with a separate assay chamber. 12. The device of claim 9, wherein each sample holding chamber or region is associated with one or more corrugated features for aliquoting the respective samples into smaller sub-volumes of the sample. 13. The device of claim 12, wherein each sample holding chamber or region is associated with a plurality of corrugated features for aliquoting the respective samples into a plurality of smaller sub-volumes of the sample. 14. The device of claim 1, further comprising one or more trench chambers including a trench recess formed therein. 2023-021-2 15. The device of claim 1, wherein the ferrofluidic fluid assay device is a handheld portable device and includes a screen or display. 16. A method of using the device of any of claims 1-15, comprising: loading sample(s) into the one or more sample holding chambers or regions; and driving current through the one or more of the plurality of individually addressable coils to move the one or more permanent magnets to perform one or more unit operations on the one or more volumes of ferrofluid, wherein the unit operations comprise moving the one or more volumes of ferrofluid across a surface of the second substrate, merging the one or more volumes of ferrofluid with the sample(s), forming a plurality of sub- volumes of ferrofluid mixed with the sample(s) with the one or more corrugated features, mixing the one or more ferrofluid volumes and sample(s), pooling the one or more volumes of ferrofluid and sample(s), and moving the one or more pooled volumes of ferrofluid and sample(s) to the one or more assay chambers. 17. The method of claim 16, wherein the sample loading operation comprises pooling a plurality of separate samples and loading the pooled volume in the one or more sample holding chambers or regions. 18. The method of claim 16, wherein a plurality of sub-volumes of ferrofluid mixed with the sample(s) are moved into an array arrayed in rows and columns on the second substrate each holding a different sample. 19. The method of claim 18, wherein a first set of sub-volumes of ferrofluid holding different samples are pooled with other samples along the same row and a second set of sub-volumes holding different samples are pooled with other samples along the same column. 20. The method of claim 19, wherein the pooled sub-volumes of ferrofluid and samples of each row and column are moved to the one or more assay chambers. 2023-021-2 21. The method of claims 16 or 19, further comprising optically interrogating the one or more assay chambers. 22. The method of claim 21, wherein optically interrogating the one or more assay chambers comprises analyzing the color of the one or more assay chambers. 23. The method of claim 22, wherein optically interrogating the one or more assay chambers comprises illuminating the one or more assay chambers and analyzing the color of the one or more assay chambers with an optical sensing module or optical detector. 24. The method of claim 16, wherein driving current through the plurality of individually addressable coils is performed in accordance with a program or script executed by software contained in a computing device or microcontroller. 25. The method of claim 16, wherein a plurality of assay chambers are loaded with different assay solutions or assay reagents. 26. A method of using the device of claim 14, comprising: mixing a lysis solution containing magnetic beads with a sample in the one or more trench chambers by movement of the one or more permanent magnets; removing the lysis solution from the one or more trench chambers by movement of the one or more permanent magnets, wherein the magnetic beads remain in the one or more trench chambers; mixing a wash solution with the magnetic beads in the one or more trench chambers by movement of the one or more permanent magnets; removing the wash solution from the one or more trench chambers by movement of the one or more permanent magnets, wherein the magnetic beads remain in the one or more trench chambers; mixing an elution buffer with the magnetic beads in the one or more trench chambers by movement of the one or more permanent magnets; removing the elution buffer from the one or more trench chambers by movement of the one or more permanent magnets, wherein the magnetic beads remain in the one or more trench chambers; 2023-021-2 transporting the elution buffer to one or more assay chambers by movement of the one or more permanent magnets; and optically interrogating the one or more assay chambers to view a colorimetric change or a fluorescence signal or output. |
2023-021-2 Table 2 [0083] Table 2: Comparison of the cost of key materials of a low-cost EWOD chip vs. a generic ferrobotic chip. Abbreviations: polyvinyl alcohol (PVA), indium tin oxide (ITO), and polyethylene terephthalate (PET). Table 3 [0084] Table 3: The list and quantity of constituent hardware components and estimated cost of a ferrobotic platform with N testing channels. ⌈ ⌉ denotes the ceiling function. [0085] As summarized in Table 4, it was estimated that translating this platform for population-level screening can ultimately lead to ~3 orders of magnitude of increase in 2023-021-2 marginal gain in testing capacity from the instrumentation investment standpoint, and a 60 to 300-fold reduction in reagent costs at moderate-to-low viral prevalence (~8 to 0.8%) and 10- fold reduction at high viral prevalence. Table 4 Platform Cost Reagent Regent Turnaround Marginal Pooling Total Area cost per cost per Time (h) gain of capability Area (cm 2 ) A m l d il t t ( m 2 ) r g el [0086] Table 4: Comparison of the ferrobotic platform (N channels) and commercial NAAT-based testing platforms. ⌈ ⌉ denotes the ceiling function. [0087] FIG.25A illustrates another embodiment of a digital ferrofluidic fluid assay device 10. This device 10 is a hand-held viral diagnostic platform (approximately the size of a Smartphone) that allows for seamless, low-cost testing against a panel of pathogens (e.g., filoviruses) in extremely remote settings. As in the prior embodiments, the device 10 includes first substrate 12 (i.e., PCB) (located inside device 10) that contains the addressable coils 14 that are used to manipulate the one or more permanent magnets 34. A second substrate 30 in the form of disposable microfluidic chip or cartridge is disposed adjacent to the first substrate 12 as described previously and one or more permanent magnets 34 or ferrobots are controlled to manipulate volumes or droplets of ferrofluid 100 to perform one or more operations withing the microfluidic chip 30. In the embodiment of FIG.25A, a single permanent magnet 34 can be used to perform all of the device operations although it should 2023-021-2 be appreciated that a plurality of such permanent magnets 34 could also be employed. The device 10 is battery-operated and miniaturizes, integrates, and automates magnetic bead- based sample preparation and multiplexed nucleic acid amplification workflows that are currently performed manually in standard lab settings. The device’s key attributes in terms of automation, multiplexing of target viral nucleic acids or patients, portability, battery- operability, real-time connectivity, low-cost (instrument + cartridge), makes it a promising field-deployable viral diagnostic solution for decentralized settings. [0088] As seen in FIG.25A, the device 10 includes an optional display 70 that can be used to show test results to the user. The device 10 uses bead-based sample preparation and multiplexed nucleic acid amplification workflows to enable seamless low-cost testing against a panel of pathogens. The beads are magnetic beads that are functionalized to a target or target class of molecules or species. The target species may include nucleic acids, proteins, biomolecules, and the like. It is important to note that these magnetic beads differ from the magnetic particles 102 that are nanometer-scale particles within the droplets 100. These magnetic beads are larger in size such that a larger magnetic force can be applied to concentrate the beads to a smaller volume or location in the droplet 100. This enables the beads to enrich and concentrate target molecules from a sample. For example, as described herein, the beads are functionalized to bind to nucleic acids. The workflows are based on those currently performed manually following standard viral diagnostic practices and using commercially available reagents. However, with this device 10, bead-based sample preparation enhances the limit of detection (LoD) and allows for reliable analysis in multiple complex biomatrices including blood, saliva, and oral swab in viral transport media. FIG. 25A illustrate the second substrate or microfluidic chip 30 that includes a sample inlet 72 which may include a self-healing septum (e.g., vial stopper). A chamber 74 for storage of lysis buffer is provided along with wash buffer chambers 76 and an elution buffer chamber 78. A disposal buffer chamber 80 is provided for waste fluid storage. One or more assay chamber(s) 114 are located in the second substrate or microfluidic chip 30 and contain assay reagents therein. In one embodiment, the one or more assay chambers 114 contain RT- LAMP reagents (e.g., primers) and/or buffers. Different assay chambers 114 may contain different RT-LAMP reagents and/or buffers specific to different targets. This allows for multiplex analysis with a single microfluidic chip 30. For example, in one implementation, the different assay chambers 114 may contain test reagents or buffers specific to different viruses (e.g., Ebola Zaire (Filovirus), Ebola Sudan (Filovirus), Marburg (Filovirus), and 2023-021-2 Lassa Fever Virus (Arenavirus). The nucleic acid amplification workflow is based on the established LAMP methods allowing for simplifying the assay workflow and hardware requirements while delivering PCR-level performance. If needed PCR or other nucleic acid amplification workflows can also be miniaturized, integrated, and automated within the device 10. In addition to assays that identify the presence or absence of the target species in a sample, the assays may also be used to quantify the abundance of the target species in the sample. [0089] The microfluidic chip 30 includes corrugation features 28 that are used for generating smaller sized volumes or droplets of ferrofluid 100 and/or sample or other reagents. In this embodiment, a trench chamber 82 is provided that is used to trap the magnetic beads that have affinity to target biomolecules in the sample, such as nucleic acids. In some embodiments, a plurality of such trench chambers 82 may be located in a single second substrate or microfluidic chip 30. The trench chamber 82 includes a trench recess 84 that aids in trapping the beads in the trench chamber 82. Because the volume or droplets of ferrofluid 100 contain magnetic beads therein, the magnetic beads are attracted to the magnetic field of the underlying permanent magnet 34 and are accumulated at the bottom surface and are retained in the trench recess 84 of the trench chamber 82 as the ferrofluid is pulled out of the trench chamber 82. In a related embodiment, other non-magnetic beads which are configured to bind biomolecule targets are introduced in the droplet 100. These non-magnetic beads comprise beads with a diameter that is larger than a gap size in the trench chamber 82, leading to accumulation and concentration of the non-magnetic beads, based on their larger size upon the movement of the ferrofluid droplet 100 through the trench chamber 82. With reference to FIG.25B, the magnetic (and non-magnetic) approach allows various different fluids (e.g., lysis reagents, wash, elution buffers) to be mixed in the trench chamber 82 and then removed while leaving behind the magnetic beads. As explained, this enables the purification and enrichment of genetic material via elution into a much smaller volume of elution buffer. FIG.25C illustrates a 3D view of a volume or droplet of ferrofluid 100 that contains the ferrofluid and reagents therein. Aliquoting is performed using the corrugated features 28. Fluorescent or colorimetric detection takes place in the assay chambers 114 using optical sensor(s) 48 as described herein. The magnetic beads are trapped in the trench chamber 82 as seen in FIG.25B when the volumes or droplets of ferrofluid 100 are withdrawn from the trench chamber 82. 2023-021-2 [0090] The entire testing process is operated within a disposable microfluidic chip 30, wherein the bioanalytical operations are controlled via a palm-size, battery-operated, programmable printed circuit board (PCB) 12 of the type disclosed herein located within the device 10. The microfluidic chip 30, which is millimeter-scale and easily mass producible through injection molding, contains reagent-carrying and sample-carrying ferrofluid volumes or droplets 100 (with surrounding oil) as well as a dedicated inlet/reservoir 72 for sample loading. For ease of sample loading, the 72 inlet is made with a self-healing rubber diaphragm, which is compatible with existing capillary/venous blood collector solutions (e.g., Tasso). The microfluidic chip 30 hosts all the core ferrofluid operations, including transportation, mixing, merging, splitting, and bead-based manipulation. Ferrofluid allows for magnetization of sample and magnetic actuation, and it is based on biocompatible magnetic nanoparticles (non-interfering with biological enzymes or other reactions). The device 10 is smartphone-sized (~ 7 x 15 cm 2 ) and battery-operated (LiPo; used in smartphones). As explained, the PCB 12 includes a 2D array of coils 14 which can be independently activated (0.2 A) to electromagnetically direct millimeter-sized permanent magnets 34 or ferrobots, allowing for contactless manipulating ferro-droplets 100 within the overlying microfluidic chip 30. The PCB 12 also incorporates the required electronics (e.g., heater 42, temperature sensor, and optical detection hardware such as the optical sensing module 44) for colorimetric LAMP analysis. An on-board MCU 18, which is installed with the instruction software, allows for autonomously guiding the microfluidic operations involved in the multiplexed testing process. [0091] Sample preparation is one of the major technological barriers for decentralized viral diagnostics. The current commercial solutions are bulky and require extensive intermediary manual operations prior to performing nucleic acid amplification/detection steps (in separate instruments). The device 10 of FIGS.25A-25C realizes on-chip sample preparation using a ferrobotic, magnetic bead-based nucleic acid extraction workflow. Isolation, purification, and concentration of viral nucleic acids is performed in this step to enable use of larger sample volumes to increase sensitivity, but smaller reaction volumes to save reagent costs and enable multiplexing for testing. In this workflow, and with reference to FIG.25A, the permanent magnet 34 or ferrobot captures (isolates) the nucleic acid content in the ferro-droplets 100 by mixing them with ferro-droplets 100 containing lysis buffer solutions and magnetic bead-based nucleic acid capture agents (e.g., Applied Biosystems MagMAX CORE kit, available from e.g., Thermofisher). Next, by trapping the magnetic 2023-021-2 beads against a trench recess 84 in the trench chamber 82 (height ~ 100 μm) and performing wash steps, the ferrobots 34 purifies the genetic material and then concentrates it, via elution into a 20-fold smaller volume of elution buffer. Elution buffer acts to release the biomolecules, such as nucleic acids, bound to the magnetic beads. Other means to release the biomolecules from the beads may be used including temperature modification, solvent addition, adjusting salt concentration, or adding other additives to achieve this effect. In this approach, the trench recess 84 in the trench chamber 82 also acts as a weir to separate the magnetic beads from the concentrated sample. FIG.26A illustrates images of how the magnetic beads are separated using the trench chamber 82. FIG.26B illustrates a graph showing the separation efficiency for different bead concentrations. [0092] The permanent magnet(s) 34 or ferrobot(s) deliver the enriched samples to designated assay chambers 114 for multiplexed LAMP-based nucleic acid amplification. This on-chip sample preparation solution eliminates interfering abundant species prior to RT- LAMP, enabling reliable detection of a wide panel of pathogens in different complex biomatrixes (e.g., blood, saliva, oral swab-in-VTM). Furthermore, this solution improves the limit of detection by more than an order of magnitude, accomplished through the enrichment of nucleic acids from the larger sample volume into a smaller reaction volume. This is especially crucial for the detection of filoviruses, where RNA concentration is extremely low, and the extraction process must ensure the capture of few nucleic acid materials in a relatively large input volume. [0093] Multiplexed viral testing is crucial for filovirus diagnosis and treatment due to the variation in disease severity caused by different types, despite similar initial clinical symptoms. The device 10 of FIGS.25A-25C can perform multiple parallel RT-LAMP tests with a single sample input, and with the same level of sensitivity/specificity offered by singleplex RT-PCR. The microfluidic chip 30 includes corrugated features 28 for droplet aliquoting and assay chambers 114 that are pre-filled with RT-LAMP buffers (e.g., from standard kits) specific to a given target. The MCU 18 can be programmed to: 1) create multiple aliquots of an initial droplet sample; 2) deliver each aliquot to the corresponding assay chamber 114; 3) activate underlying resistive heaters 42 beneath each reaction buffer for target nucleic acid amplification (by maintaining constant temperature of 65°C for 30 min); 4) optically quantify the test results with the aid of an on-board light source 46 and optical sensors 48 (e.g., array of single-wavelength optical sensors such as 560 nm-BH1721, 2023-021-2 ROHM Semiconductor; situated beneath each assay chamber 114); and 5) display the test results on an on-board digital screen or display 70. [0094] The magnetic beads used in the device 10 may include commercially available functionalized or generic magnetic beads with optimized surface chemistry and sizes. To improve the limit of detection/response time, instead of a colorimetric response, the device 10 may include an optical sensing module 44 that operates on fluorescence-based detection. In this regard, optical interrogation of the assay chamber(s) 114 may be done by looking for a fluorescence signal or output from the assay chamber(s) 114. Alternatively, optical interrogation may come from a colorimetric change in the assay chamber(s) 114 as explained herein. It should be appreciated that the device 10 is adaptable to perform PCR, other nucleic acid amplification assays, as well as other assay workflows (involving bead-based or generally surface-phase/liquid-phase molecular reactions) beyond viral diagnostics. [0095] Accordingly, leveraging its high level of accessibility, adaptability, and automation, the device 10 can be deployed as a democratized, distributed, and decentralized solution to expand testing capacity for pandemic preparedness. Beyond viral testing, the swarm ferrobotic technology can be adapted and scaled to efficiently streamline and massively parallelize a variety of other lab-based bioanalytical operations within a miniaturized footprint. Thus, this technology can serve as a powerful tool for a wide range of biomedical and biotechnological applications such as diagnostics, omics, drug development, and chemical/biomaterial synthesis. [0096] Materials and Methods [0097] Materials and reagents for ferrobotic platform and viral testing [0098] The ferrofluid used for the volumes or droplets of ferrofluid 100 was ferumoxytol, a U.S. Food and Drug Administration–approved intravenous iron preparation (AMAG Pharmaceuticals, MA, USA). Rare earth permanent magnets 34 (D101 and DH2H2, with corresponding thickness/diameter of 0.8 mm/2.54 mm and 5 mm/5 mm) were purchased from K&J Magnetics (PA, USA) for device 10 construction and characterization. The microfluidic module or second substrate 30 is constructed from double-sided tape (3M, 300LSE, MN, USA) and transparent PETfilm layers (M.G. Chemicals, Ontario, Canada). The microfluidic devices were filled with Novec 7500 Engineered oil (3M, MN, USA) containing 0% to 0.1% surfactant (Pico-Surf 1, Sphere Fluidics, NJ, USA) as the filler fluid 106, unless stated otherwise. Other oils including mineral oil (Sigma-Aldrich, MO, USA), FC-40 and corresponding surfactant (1H,1H,2H,2H-Perfluoro-1-decanol, Sigma-Aldrich, MO, USA) 2023-021-2 were also used for velocity characterization. Single stranded RNA (ssRNA) fragments of SARS-CoV-2 (10 8 copies/μL) were purchased from Sigma-Aldrich. Living E.coli K-12 strain (3×10 5 CFU/μL) in liquid nutrient broth was purchased from Carolina Biological Supply (NC, USA). A SARS-CoV-2 Rapid Colorimetric RT-LAMP Assay Kit was purchased from New England Biolabs (NEB, MA, USA) and stored at -20℃. The Viral Transport Media (VTM) was purchased from BD (NJ, USA). The UCLA Clinical Microbiology Laboratory performed RT-PCR using the following assay: TaqMan COVID-19 RT-PCR Assay (ThermoFisher Scientific, Carlsbad, CA, USA). [0099] Electromagnetic (EM) navigation floor circuit design [00100] To manipulate the permanent magnets 34 or ferrobots across 2D space, an EM navigation floor on PCB 12 comprised active coil elements 14 in a 2D-array format. Each coil element 14 had a three-turn coil with a size of 1.5 mm by 1.5 mm traced onto the three layers of the PCB 12, with a 0.1 mm gap separated from adjacent coil elements 14. Each coil element 14 can be activated by a 0.2 A direct current (DC), generating a localized magnetic force that attracts the permanent magnet 34 or ferrobot. Programmable current source ICs LT3092 (Linear Technology, CA, USA) were used to power the actuated coils 14 (3 V, 0.6 W for each actuated coil14). Programmable switch ICs MAX14662 (Maxim Integrated, CA, USA) 16A.16B were used to selectively activate the EM coils 14 and components. [00101] To enable scalable asynchronous parallel testing of 32 samples, the individual testing navigation floor comprised an array of 4 × 8 testing units. Each testing unit included two 20 Ohm resistive heaters 42, an array of fourteen (14) EM coils 14, and an optical sensing module 44 containing a white-light LED as the light source 46 (20 mA) and an ambient light sensor 48 (3.3 V) with 560 nm peak absorbance (BH1721, ROHM Semiconductor, Japan). The optical components are operated with stable supply conditions, minimizing signal drift. [00102] Each EM coil element 14 was individually addressed by the output of a switch IC 16A, 16B. The matrix-format navigation floor was designed for general ferrobotic operations and testing applications, comprising an active matrix array of EM coil elements 14, which was specifically selected when switch ICs 16A, 16B activate corresponding rows and columns in the navigation floor (FIG.7F). Switch ICs 16A, 16B were controlled via Serial Peripheral Interface (SPI) by an Arduino Nano 18, which in turn communicated with a computer 20 through serial communication. Target coordinates preprogrammed or sent from the user interface were translated to SPI commands by the Arduino 18 and then transmitted to 2023-021-2 switch ICs 16A, 16B for addressable activation of the EM coils 14. The EM navigation floor 12 can be functionalized with benchtop instruments (laptop and power supplies) or as a self- sufficient battery-operable handheld unit (FIGS.23A-23B). [00103] Microfluidic device fabrication [00104] The microfluidic chips or second substrate 30 were fabricated by assembling layers of double-sided tape and transparent polyethylene terephthalate (PET) film sheets. In particular, one and six layers of double-sided tape were used to construct microfluidic chips with corresponding heights of ~150 μm and 900 μm. Patterns were laser cut into the double sided-tape and PET to make micro-channels (VLS 2.30, Universal Laser System, AZ, USA). The double-sided tapes and PET sheets were then thoroughly cleaned by immersing them in an acetone ultrasonic bath for 5 min, followed by repeating this cleaning process with isopropyl alcohol and deionized water. To completely dry the cleaned microfluidic layers, the devices were baked at 65 ℃ for 4 h. In order to make the surface of the microchannels hydrophobic, the inner surface of double-sided tape and PET sheets were exposed by a shadow mask and treated with NeverWet base-coat spray (Rust-Oleum, IL, USA), followed by resting for 30 min. The devices were then again treated with NeverWet top-coat spray, followed by room temperature incubation for 12 h. The droplet merging electrodes 36 were patterned on PET sheets by photolithography using positive photoresist (AZ5214E, MicroChemicals, Germany), followed by the evaporation of 20 nm of Cr and 100 nm of Au and a lifting-off step in acetone. The fabricated microfluidic devices 30 were preloaded with oils containing various concentrations of surfactants for the filler fluid 106 and reagents for experiments. [00105] Maximum transportation velocity characterization within different oil environments [00106] Microfluidic devices 30 with 50-mm by 30-mm by 0.7-mm inner chambers were fabricated and assembled. A ferrobot 34 (or permanent magnet) was placed on top of the navigation floor 12 and below the microfluidic device 30 (in the gap G area). Microfluidic chambers filled with different oils including mineral oil, FC-40 (w/ or w/o 5% Perfluoro) or Novec-7500 (w/ or w/o 0.01% Pico-Surf) were used for velocity characterization. After the ferrofluid droplets 100 (2 μL) were loaded in the microfluidic chambers, these droplets 100 moved along with the ferrobot 34, which was sequentially guided by the EM coils 14 actuation in an array from left to right. The velocity of the ferrobot 34 was controlled by adjusting the time interval between activating two adjacent coils 14. If the ferrofluid droplet 2023-021-2 100 followed the ferrobot 34 to the end successfully, then the velocity of the magnet 34 would increase by shortening the actuation time interval (by 1 ms) in the next round until the droplet 100 failed to follow the magnet 34. [00107] Droplet aliquoting characterization setup and procedure [00108] To validate the aliquoting operation in the optimized oil environment, microfluidic devices 30 (with heights of ~150 μm or 900 μm) containing various corrugated wall features 28 were designed. Devices 10 with different opening widths (0.2, 0.4, 0.8, 1.2, and 1.6 mm) at the corrugated wall were fabricated, assembled, and tested. After a parent ferrofluid droplet 100 was loaded in each device 10 (2 μL and 10 μL for devices with channel heights of 150 μm and 900 μm, respectively), it was transported by the ferrobot 34 along the same-sized repeated corrugated structures 28 to aliquot smaller ferro-droplets 100. The aliquoted droplets 100 were imaged to measure the droplet size. [00109] Merging characterization setup and procedure [00110] A microfluidic device 30 for merging and mixing was fabricated and assembled, with patterned electrocoalescence electrodes 36 (1 mm width, spaced 2 mm apart, thicknesses of 20 nm of Cr and 100 nm of Au) on PET substrate. To characterize merging, after two 5 μL ferrofluid droplets 100 were loaded in each microfluidic device 30 filled by Novec 7500 with different Pico-Surf surfactant concentrations (0.01%, 0.05%, 0.1%, 0.5%, 1%) as the filler fluid 106, the two droplets 100 were manipulated by the ferrobot 34 to the vicinity of the actuation electrode 36. A gradually increased (0.1 V increments) DC voltage was applied between the two electrodes 36 until the droplets 100 merged. [00111] Mixing characterization setup and procedure [00112] To characterize active mixing, the device 10 was loaded with one 5 μL colored ferrofluid droplet 100 and one 5 μL transparent water droplet. After merging, the underlying ferrobot 34 was directed to induce chaotic fluid motion within the merged droplet 100 with different frequencies (0.2, 1, 3, 5 Hz). A video recording was taken for the mixing process, and the droplet homogenization rate was calculated through image processing. To quantify mixing efficiency, the video frames were imported into a MATLAB, and the pixel data (in grayscale) at the droplet region were extracted. A mixing index is defined, as expressed below: 00113] Mixing ൌ 1 െ ^^ ି ^ మ [ ^ ^ ே ^ ୡ ^౬^ 2023-021-2 [00114] where ^^, ^^ ^ , and ^^ ୟ^^ are the total number of pixels, the grayscale values at pixel ^^, and the average grayscale values over ^^ pixels, respectively. [00115] Characterization of long-term cyclic ferrobotic operations [00116] A microfluidic device 30 that contains two chambers and a connection channel in between was fabricated and assembled. The connection channel contains a corrugated wall feature 28 and a pair of merging electrodes 36 deposited on the PET substrate. After a 7.0-µL ferro-droplet 100 was loaded into the microfluidic chamber, the ferrobot 34 manipulated the ferro-droplet 100 periodically: dispense the droplet 100 into mother and daughter droplets 100 when transporting from the right chamber to the left chamber, and merge the mother droplet 100 with the dispensed droplet 100 when transporting from the left chamber to right chamber. These actions were repeatedly performed for more than 800 cycles. Images were taken during the whole process, and the dynamic variation of the droplet size was measured through image analysis. To illustrate the extreme reliability of the ferrobotic droplet actuation across different ionic strength and chemical conditions, 10 droplets with differing compositions (H 2 O, PBS, 0.1 M and 1 M HCl, 0.1 M and 1 M KCl, 0.1 M and 1 M NaCl, 0.1 M and 1 M NaOH) were actuated by designated ferrobots 34 over more than 70,000 cycles (12 commuted pixels-per-cycle/ferrobot) and 24 h. The actuation events and commuted pixels are tracked by monitoring the current through the designated impedance sensing gold electrode pairs (with the aid of CH Instrument 660E, TX, USA; applied voltage: 1 V). [00117] Programmable heating characterization setup and procedure [00118] To implement programmable heating, a microfluidic device 30 was placed on the PCB 12 that contained resistive heaters 42. The heated region in the microfluidic chip 30 was placed right above the location of the resistive heater 42. Copper cubic blocks (3 mm length, 0.8 mm width, 2 mm height) were placed between the surface of the PCB 12 and microfluidic chip 30 for heat transduction. To characterize the heating function, different currents were applied through the resistive heater 42 (0 - 0.14 A), inducing a temperature increase by Joule heating. The temperature was then measured by a thermocouple. By programming the current through the resistive heater 42, the local temperature can be set in relation to the surrounding temperature (FIGS.16B, 16C). If increased precision control of local temperature is desired, a temperature sensor can be integrated to form an internal real-time closed-loop temperature control mechanism. 2023-021-2 [00119] Off-chip RT-LAMP characterization [00120] To detect RNA, RT-LAMP assays were conducted at room temperature. As the standard protocol described by NEB, every 25 μL RT-LAMP assay included 12.5 μL WarmStart Colorimetric RT-LAMP 2X master mix, 2.5 μL guanidine hydrochloride, 2.5 μL target RNA primer mix, 5.5 μL nuclease-free water, and 2 μL input sample. To characterize the RT-LAMP assay for SARS-CoV-2 detection, ssRNA fragments of SARS-CoV-2 diluted to various concentrations (0, 25, 100, 1000 copies/μL) were mixed with the assay as input sample, then the RT-LAMP assays were incubated at 65 ℃ for 30 minutes. After incubation, the assays were further analyzed by Nanodrop One (Thermo Fisher Scientific, MA, USA) and gel electrophoresis. Plate reader Cytation 5 (BioTek, VT, USA) was also used to record the assay absorbance (at 560 nm) during incubation (at 65 ℃) using a 384 well plate. [00121] RT-LAMP characterization within the ferrobotic chip [00122] To characterize the RT-LAMP assay performance within the ferrobotic microfluidic chip 30, a 20 μL-RT-LAMP assay containing ferrofluid volumes or droplets 100 was prepared for on-chip reaction. The compositions of the assay are: 10 μL WarmStart Colorimetric RT-LAMP 2X master mix, 2 μL guanidine hydrochloride, 2 μL target RNA primer mix, 5 μL nuclease-free water and 1 μL input sample. The input sample contained ssRNA fragments of SARS-CoV-2 in various concentrations (0, 25, 100, 1000 copies/μL) and 13% of ferumoxytol. The RT-LAMP assays were loaded in the assay chamber 114 and incubated at 65 ℃ for 30 minutes. The incubation process of the assay was recorded by video. After the RT-LAMP reaction, the color was quantitatively measured by the optical sensors 48. Similar procedure was performed with a 2 μL-RT-LAMP assay and using microfluidic devices 30 with reduced height (~150 μm), when characterizing the assay’s response to 100 nL-input samples. [00123] Standard RT-PCR test for clinical samples [00124] The TaqPath COVID-19 RT-PCR assay targets the SARS-CoV-2 S, N and ORF1ab genes. Extraction was performed on the automated KingFisher Flex Purification System. RT-PCR was performed on the Applied Biosystems 7500 Real-Time PCR Instrument. Detection of two or more targets was considered positive. All testing was performed on nasopharyngeal swabs collected from symptomatic patients. The CT values were extracted from each instrument and represent a midpoint between the target genes. 2023-021-2 [00125] Off-chip RT-LAMP detection for clinical samples [00126] All clinical samples were obtained following University of California, Los Angeles, Institutional Review Board Approval (IRB#21-000982). Clinical samples were collected using a nasal swab, stored in the VTM at -80°C, and added into PBS buffer (20% VTM + 80% PBS buffer) with inactivation reagent (including 6 mM NaOH for adjusting pH, 2.5 mM TCEP-HCl, 1 mM EDTA). For the off-chip RT-LAMP test, the samples were placed in a heat block set to 95 °C for 5 min to be inactivated. RT-LAMP assays were prepared following the off-chip protocol and incubated at 65 °C for 30 minutes. Optical images were taken after the incubation. [00127] Ferrobotic individual clinical sample testing [00128] To perform ferrobotic SARS-CoV-2 individual tests on clinical samples, microfluidic devices 30 containing one or more sample holding chambers or regions 112 (e.g., input chamber), a ferrofluid holding chamber 110, an assay chamber 114, two pair of merging electrodes 36 (patterned at the sample holding chamber or region 112 and assay chamber 114) and a dispensing structure that included a corrugated feature 28 was fabricated and assembled. Each microfluidic chip 30 was preloaded with a ferrofluid droplet 100 (50% ferumoxytol) in the ferrofluid chamber 110 and RT-LAMP assay solution in the assay chamber 114 (reagent volume: 1.9 μL and 19 μL for analysis of 100-nL and 1 μL-aliquoted samples, respectively). For clinical sample analysis, the starting sample was pipetted into the microfluidic chip 30 at the sample holding chamber or region 112 (i.e., input chamber via the designated sample inlet). Specifically, 0.52 μL and 5.2 μL of starting samples were correspondingly used for subsequent aliquoting/analysis of 100-nL and 1 μL droplets. Then heat inactivation and lysis was performed on the PCB 12 for 5 minutes by powering a 20- Ohm resistive heater 42 with 0.14 A DC current. Thereafter, a ferrobot 34 performed the sample processing steps of transportation, merging, mixing, aliquoting, disposal, and delivery to the assay chamber 114 (FIGS.11A-11B). Then, the on-chip RT-LAMP reaction (at 65 °C) continued for 30 min. The assay readout was measured by the optical sensing module 44. [00129] Ferrobotic multiplexed testing [00130] For multiplexed detection of SARS-CoV-2, H1N1, and rActin RNA, a microfluidic device 30 with a sample holding chamber or region 112 (i.e., input chamber), a ferrofluid chamber 110, an array of assay chambers 114, two pairs of merging electrodes 36 (patterned at the sample holding chamber or region 112 and across the array of assay chambers 114), and a dispenser array was fabricated and assembled. The dispenser array was 2023-021-2 formed by corrugated features 28 that function to create defined volumes or droplets 100 and/or sample. Each microfluidic chip 30 was preloaded with a ferrofluid droplet 100 in the ferrofluid chamber 110 and three 19-μL RT-LAMP reaction solutions, containing primers for SARS-CoV-2, H1N1 (Thermo Fisher Scientific, MA, USA), and internal control (NEB, MA, USA) respectively, in the array of assay chambers 114. When performing a validation test, a blank sample or negative nasal swab sample either with or without target (spiked with SARS- CoV-2 and/or H1N1 positive control) was loaded into the microfluidic chip 30 at the sample holding chamber or region 112. Inactivation/lysis was then performed on the PCB 12 for 5 minutes by powering a 20-Ohm resistive heater 42 with 0.14 A DC current. Thereafter, a ferrobot 34 performed the sample processing steps of transportation, merging, mixing, aliquoting, disposal, and delivery to the assay chambers 114. Each RT-LAMP assay solution ended up receiving a 1 μL ferro-sample. Then, the on-chip RT-LAMP reaction (at 65 °C) continued for 30 min. The readout for each assay was measured by the optical sensing module 44. [00131] Ferrobotic pooled clinical sample testing [00132] For pooled tests of clinical samples, microfluidic devices 30 with a matrix array of sample holding chamber or regions 112, dispensers (formed using corrugated features 28), two arrays of assay chambers 114 and five pairs of merging electrodes 36 (patterned across the array of assay chambers 114 and mixing regions) were fabricated and assembled. The assay chambers 114 were preloaded with RT-LAMP assay solutions (reagent volume: 1.9 μL and 19 μL for 100-nL and 1 μL-aliquoted samples, respectively). A number of 3.5-μL heat- inactivated starting ferro-samples were loaded into the input chambers (9 for 3 2 , 16 for 4 2 pooling testing). Thereafter, ferrobots 34 performed the sample processing steps of several rounds of aliquoting, transportation, merging, mixing, and delivery to the corresponding assay chambers 114. The navigation planning of the ferrobots 34 accounted for the maintenance of an inter-ferrobot distance of 10 mm to avoid inter-ferrobot magnetic interference. The on-chip RT-LAMP reaction took place for 30 min (at 65 °C). The assay readout was measured by the optical sensing module 44. [00133] RT-LAMP validation in diluted clinical sample [00134] Five nasal swab samples (originally obtained from COVID-19 infected donors, pre-characterized via RT-PCR) with various Ct values (11, 15.7, 21.16, 24.97, and 28.95) were diluted in PBS with different dilution rates (4, 9, 16, and 25). Then, all the diluted and undiluted samples were tested by both standard off-chip RT-LAMP and on-chip RT-LAMP 2023-021-2 testing. The reaction products of standard off-chip RT-LAMP were visually recorded in tubes. The reaction products of on-chip individual RT-LAMP were visually recorded in the microfluidic chips 30, then quantitatively measured by the optical sensing module 44. [00135] Mathematical considerations for individual and square matrix pooled testing [00136] Individual testing [00137] For individual testing, all the ^^ samples (representing ^^ patients) are tested once. Therefore, the total number of tests ( ^^ ௧^௧^^ ^ for individual testing regardless of the viral prevalence ( ^^^ is: [00138] ^^ ௧^௧^^ ൌ ^^ [00139] Accordingly, as plotted in FIG.1D, the number of tests per person using this approach is: [00140] ்^^^ೌ^ ^ ൌ 1 pooled testing [00142] In this pooled testing approach, patient samples are grouped in formations of ^^ ൌ ^^ ଶ samples, arranged in a square matrix ( ^^ ൈ ^^) format. Therefore, to test ^^ patient samples via pooled testing, the number of formed groups ( ^^^ equals to: ^ ^ ൌ ^^ (1) ^ ^ [00143] Random variables and their [00144] For a viral prevalence of ^^, one can assume the probability of a sample being positive is the same for each sample and equals to ^^, likewise the probability of one sample being negative equals to 1 െ ^^. This situation can be modeled as a binomial trial (or Bernoulli trial), wherein each sample has two possible outcomes: “positive” or “negative”. A random variable ^^ is defined as the number of positive samples in the pooled group (with corresponding possible values ^^ ∈ ^0, 1, 2, … , ^^^). A random variable ^^, was also defined which represents whether all the positive samples are in the same row/column or not ( ^^ ∈ ^ ^^ ^^ ^^ ^^, ^^ ^^ ^^ ^^ ^^^). [00145] The probability of all samples in the pooled group of ^^ samples being negative (i.e., the number of positive samples is equal to zero) can be expressed as: ^ ^^ ^^ ൌ 0^ ൌ ^1 െ ^^^ே (2) [00146] Likewise, the probability of at least one sample being positive in the pooled group can be expressed as: 2023-021-2 P ^ ^^ ^ 0^ ൌ 1 െ ^1 െ ^^^ே (3) [00147] More generally, the probability of ^^ being equal to a given value of ^^ follows the binomial distribution: ^ ^^ ^^ ൌ ^^^ ൌ ^^ ௫ ^1 െ ^^^ ேି௫ ൬ ^^ (4) ^ ^ ^ [00148] The probability of condition of ^^ ൌ ^^: 0 ^^ ^ 1 ௫ି^ P ^ ^^ ൌ ^^ ^^ ^^ ^^ ^^ ൌ ^^ ^ ൌ ^ ^^ െ ^^ (5) [00149] Based on probability of ^^ ൌ ^^ ൌ can as: P ^ ^^ ൌ ^^ ^^ ^^ ^^ ^^ ∩ ^^ ൌ ^^ ^ ൌ ^^ ^ ^^ ൌ ^^ ^^ ^^ ^^ ^^| ^^ ൌ ^^ ^ ^^ ௫ ^1 െ ^^^ ேି௫ ൬ ^^ ^ ^ ^ (6) [00150] Square matrix pooled testing may necessitate up to three rounds of sample pooling/testing. [00151] ● First round: The samples in each group will be pooled as one sample, which is then tested by a dedicated assay (determining whether all samples are negative, or at least a positive sample is present). Since the first round is necessary for all groups, the number of tests in the first round ( ^^ ^ ) always equals to: ^ ^ ^ ൌ 1 (7) [00152] ● Second round: The prerequisite for this round is at least one positive sample exists in the pooled group of samples ( ^^ ^ 0). In this round, samples are pooled along ^^ rows and ^^ columns, leading to 2 ^^ sample aggregates for testing. Accordingly, the number of tests in the second round ( ^^ ଶ ) can be expressed as: ^ ^ଶ^ ^^^ ൌ ^ 0, ^^ ൌ 0 ^ ^ ^ (8) [00153] Then, the expected calculated as: E ^ ^^ଶ ^ ^^ ^^ ൌ ^ ^^ଶ ^ ^^ ^ ^^ ^ ^^ ൌ ^^ ^ ୟ୪୪୮୭^^୧ୠ୪^ ௫ (9) ൌ ^^ ଶ ^0^ ^^^ ^^ ൌ 0^ ^ ^^ ଶ ^ ^^ ^ 0^ ^^^ ^^ ^ 0^ [00154] According to (2), (3) and (8): 2023-021-2 ^ ^^ ^^ ଶ ^ ^^^^ ൌ 2 ^^ ^1 െ ^1 െ ^^^ே^ (10) [00155] ● Third round: The prerequisite for this round is ^^ ൌ ^^ ^^ ^^ ^^ ^^. During the third round, all the suspicious samples at the intersections of positive rows and columns are tested individually. Therefore, for a given ^^ positive samples, in the worst case, ^^ rows and ^^ column will become positive, necessitating performing ^^ ଶ individual tests. It should also be noted that the number of tests cannot be greater than ^^. Therefore, the maximum number of tests in the third round ( ^^ ଷ ^^௫ ) can be expressed as: ^ ^ 0, ^^ ൌ ^^ ^^ ^^ ^^ ଷ ^^௫^ ^^, ^^^ ൌ ^ min ^ ^^ଶ, ^^^, ^^ ൌ ^^ ^^ ^^ ^^ ^^ (11) [00156] The ^ ^^^௨^ௗଷ ൌ ^ ^^ ^ ^^ ൌ ^^ ∩ ^^ ൌ ^^ ^^ ^^ ^^ ^^ ^ ^ [00157] For at ^^ ൌ 2% and ~0.7% at ^^ ൌ 1%. [00158] The expected number of tests in the third round ( ^^ ^ ^^ଷ ^ ^^, ^^ ^^ ) can be approximated based on the derived expression for the maximum number of required tests in this round: ^ ^ ^ ^^ଷ ^ ^^, ^^ ^^ ~ ^ ^^ଷ ^^௫^ ^^, ^^ ^ ^^ ^ ^^ ൌ ^^ ∩ ^^ ൌ ^^ ^ ) [00159] [00160] The expected total number of tests: [00161] In the scope of testing the samples in each group, the expected total number of tests is the summation of the expected number of tests for each round of pooling: ^ ^൫ ^^ ^ ^^, ^^ ^ ൯ ൌ ^^^ ^ ^^൫ ^^ଶ ^ ^^ ^ ൯ ^ ^^൫ ^^ଷ ^ ^^, ^^ ^ ൯ (14) 2023-021-2 ே ൌ 1 ^ 2 ^^^1 െ ^1 െ ^^^ ே ^ ^ ^ ^^ ^^ ^^^ ^^ ଶ , ^^^ ^^^ ^^ ൌ ^^ ^^ ^^ ^^ ^^| ^^ ൌ ^^^ ^^ ௫ ^1 െ ^^^ ேି௫ ൬ ^^ ^ ^ ^ scope on formed groups), the expected total number of tests ( ^^ ௧^௧^^ ) is given by: ^ ^^ ^^௧^௧^^^ ൌ ^^ ∙ ^^^ ^^^ ൌ ^^ ^ ^ ^^^ ^^^ (15) [00163] Accordingly, the expected required number of tests per person to find all infected samples can be expressed as (plotted in FIG.1D for ^^ ൌ 3 ଶ and ^^ ൌ 4 ଶ ): ^ ^^ ^^ ௧^௧^^ ^ 1 ^ ^ ൌ ^ ^ ^^^ ^^^ [00164] Theoretical analysis of maximum ferro-droplet transportation velocity within different oil environments [00165] Here, a force-balance model was formulated to estimate maximum velocity as a function of system parameters. In the model, droplet kinematics are determined by three forces: a magnetic body force ^^ ெ acting on the ferrofluid droplet 100, a friction force between the droplet and channel surface ^^ ^ , and a drag force on the droplet in an oil environment ^^ ௗ^^^ . Droplet deformation by shear was ignored because of the small capillary number (an indicator of the relative strength of viscous forces in the presence of surface tension; here < 0.01, Table 5). [00166] The magnetic body force can be expressed as: ^^ ൌ ^ಾఞ ெ ^ ^^ ∙ ∇^ ^^ (17) permeability of free space, and ^^ is the magnetic flux density. ^^ is the magnetic 2023-021-2 susceptibility (proportional to ferrofluid concentration), which can be equivalently expressed as ^^ ൌ ^^ ^^ ^ ( ^^: volume ratio of ferrofluid; ^^ ^ : magnetic susceptibility of 100% ferumoxytol). [00168] The frictional force between the ferrofluid droplet and channel surface is on the order of: ^^ ^ ~ ^^ ^ ^^ ^ ^^ ^^^ ^^ ^18^ [00169] where ^^ ^ is the friction constant, ^^ ^ is the radius of the contact area between ferrofluid droplet and channel surface, ^^ ^^^ is the viscosity of the oil lubrication layer, and ^^ is the velocity of the carrier (assuming that viscous drag in the vicinity of the contact line is significant). [00170] Assuming that the droplet motion is in near-steady state, and given the relatively small value of the Reynolds number (< 75, Table 5), drag force is on the order of: ^^ ~ 3 ^^ ^^ ^ାଶఓ^^^⁄ ଷఓ^^ ௗ ^^^ ^^ ^^^ ^^ ^ାఓ ⁄ ^19^ ^ ^^ ఓ^^ [00171] [00172] During the process of magnetic actuation, the driving force ^^ ெ is counteracted by the restraining forces ^^ ^ and ^^ ௗ^^^ , establishing an upper-bound velocity (i.e., terminal velocity) for the droplet motion, which can be expressed as: ^ ^ெ ^^ ^ ^ ^ ^^ ^ ^ ^^ ∙ ∇^ ^^ [00173] Rearranging maximum velocity and the viscosity of the surrounding oil. ^ ^ ^^ ^^ ୫ ୟ^ ൌ ^ ) [00174] where ೇ ಾ ഖ బ ^ ^^∙∇ ^ ^^ ^ ோ ^^ ഋబ ^^ ^ ್ [00175] According to (21), maximum velocity increases with increased ferrofluid concentration ratio ^^ and decreased viscosity of surrounding oil ^^ ^^^ . 2023-021-2 [00176] To estimate the parameters, ^^ ^^ (2 mPa⋅s) and ^^ ^^^ (Table 5) were measured by spinning disk rheometry. The parameters ^^ and ^^ from the scaling analysis were used to fit the experimental data (FIG.20) resulting in values of ^^ ൌ 177 (μN/m) and ^^ ൌ 0.716 ^ ^^ ଶ ൌ 0.92 ^ . [00177] It is worth noting that introducing surfactant in environment can increase the drag force, specifically, by modulating the boundary condition between the external phase and internal phase, creating interfacial tension gradients, and dampening the strength of internal flows in a droplet driven by the external flow. However, this effect appears to be small in the system, since increases in velocity for oil conditions containing surfactants was observed. Surfactants also improve shape deformation of the ferro-droplet by increasing the capillary number (Table 5), which helps the droplet follow the permanent magnet 34 during the transportation as it deforms. This effect could also contribute to the increase in velocity, because the droplet can sample higher magnetic field gradient regions and be actuated by higher magnetic body force. [00178] Theoretical analysis of threshold voltage for electrocoalescence at different surfactant concentrations [00179] Here, a force-balance model was used to explain the dependence of electrocoalescence threshold voltage on surfactant concentration. In the model, the interface between two water-phase droplets in the oil (containing surfactant) are determined by three pressures (FIG.21A): an electric compression pressure ^^ ^ and a Laplace pressure ∆ ^^ that squeeze the water-oil interfaces and induce merging, as well as a repulsive disjoining pressure ^^ (originating from surfactant molecules aggregating at the interface, countering the direct contact of the droplets and merging). [00180] The electric compression pressure at the water-oil interface can be expressed as: మ ^^ ఌబఌ^^ ^ ൌ (23) [00181] is the applied voltage, ℎ is the thickness of the oil film. [00182] The Laplace pressure at the water-oil interface can be expressed as: ∆ ^^ ൌ ଶఊ ோ ^24^ [00183] where ^^ is the radius of the droplet, ^^ is the surface tension of the interface. 2023-021-2 [00184] The electrocoalescence of two droplets occurs when the combined electric compression pressure ^^ ^ and Laplace pressure ∆ ^^ exceed the upper bound of the disjoining pressure ^^ (i.e., threshold disjoining pressure, ^^ ௧^ ^: ^^ ^ ^ ∆ ^^ ^ ^^ ^୦ ^25^ [00185] The effect of Laplace pressure can be neglected here, given that it is much smaller than the electric compression pressure in the experiment setting: ^^ ^ /∆ ^^ ൌ 183 (assuming ^^ ^ ൌ 5.8, characteristic applied voltage ^^ ൌ 1 V, characteristic oil film thickness ℎ ൌ 100 nm, surface tension ^^ ൌ 7 mN/m, characteristic droplet radius ^^ ൌ 1 mm). [00186] As a result, the lower bound of applied voltage ^^ (i.e., threshold voltage, ^^ ^୦ ) to induce electrocoalescence can be estimated as: ^ ^ ^ ^ ଶ^మ^౪^ ൌ ^^^୦ (26) [00187] The threshold disjoining pressure ^^ ^୦ , and correspondingly ^^ ^୦ ^∝ ^ ^^ ^୦ ^, increase with the increasing concentration of the introduced surfactant. This is in line with the trend observed in the experimental results shown in FIG.2C. Furthermore, by rearranging (1) and referring to experimentally determined ^^ ^୦ values, the value of ^^ ^୦ at different surfactant concentrations can be derived (FIG.21B): ఌ ఌ మ ^^ ^୦ ൌ బ ^^౪^ ଶ ^మ ^27^ [00188] The derived trend shown in FIG.21B is aligned with those obtained in previous studies. [00189] Ferrobotic Multiplexed Viral Testing [00190] The ferrobotic platform’s adaptability in delivering versatile fully automated assay workflows can also be exploited to perform multiplexed viral testing. This testing mode is diagnostically useful for differentiating between the emergent outbreak virus and the endemic viruses (e.g., the seasonal ones) that often present similar clinical symptoms. To illustrate this point, the automated platform was adapted to simultaneously test for the presence of SARS- CoV-2, Influenza H1N1, and rActin (an endogenous housekeeping gene, practically serving as an internal control). Accordingly, the disposable microfluidic chip 30 layout was revisted. Specifically, the microfluidic chip 30 was expanded to house three aliquoting interfaces 2023-021-2 formed by the corrugated features 28 (e.g., three such corrugated features 28 formed in a wall) and three assay chambers 114 (FIG.11A). In this customized microfluidic chip 30, the assay chambers 114 were pre-filled with the RT-LAMP assay solutions containing the primer sets specific to the assigned targets. The assay reagents may also be provided in dry form in some embodiments. Through software level programming, the instruction set was updated to accommodate for the ferrobotic production of three aliquots from a single sample and delivery of each of the aliquots to a designated assay chamber 114 (FIGS.11B, 11C). The suitability of the platform was validated for multiplexed testing, by successfully differentiating different combinations of spiked input samples (FIG.11D). [00191] Competitive advantages of Ferrobotics [00192] The competitive advantages of the ferrobotic technology are rooted in the electronically programmable nature of the platform, strong, contactless magnetic droplet actuation mechanism that it uniquely employs for liquid handling (which is in principle, battery-operable; FIG.23B). As such, this technology bypasses the fundamental limitations of magnetic droplet microfluidics approaches that either 1) use complex translational stages (requiring robotic arms for automation) and bulky magnets that are not scalable/portable or 2) use standalone electromagnetic coils to directly actuate the droplets, thus lacking the ample driving forces necessary to execute fluid operations in a rapid and robust manner (leading to two orders of magnitude weaker actuation forces compared to the ferrobotic equivalent; FIGS.22A-22C). [00193] Furthermore, the employed contactless magnetic actuation mechanism of the ferrobotic technology allows bypassing the reliability issues encountered in EWOD approaches (including surface breakdown, electric charging, and surface hydrophobicity loss caused by ionic droplets). These issues stem from the current EWOD approaches’ reliance on high excitation voltages, electric-field-based surface interactions, and specialized hydrophobic surfaces. To circumvent such limitations, entirely different device physics are still being explored for EWOD; albeit their own application for droplet handling and performing complex bioanalytical operations remains nontrivial and yet to be demonstrated. Moreover, unlike the case for the common EWOD devices, the fabrication of ferrobotic microfluidic chips 30 does not involve complex procedures and costly materials. Specifically, the total material cost of a generic ferrobotic microfluidic chip 30 is about two orders of magnitude less than that of an EWOD chip equivalent (Table 2). This cost advantage is especially important for the envisioned application, where the test chips cannot be reused and 2023-021-2 should be disposed of due to contamination/biohazard. In this setting, the high cost of the hypothetical EWOD chip itself could become a barrier to large-scale frequent testing. [00194] Moreover, it is worth noting that the unique actuation mechanism of the ferrobotic technology renders it advantageous over microfluidic large-scale integrated (mLSI) solutions, especially from the cost, portability, and scalability standpoints. That is because unlike the mLSI solutions that require bulky, expensive, mechanical ancillary equipment to control fluidic operations (e.g., air pumps and pressure regulators to control pneumatic valves), the ferrobotic technology uses electronically-driven PCBs 12 and millimeter-sized magnets 34. [00195] Considerations for operational scalability and miniaturization [00196] For the demonstrated application herein, scaling up to larger 2D array sizes for manipulating a higher number of samples was limited by sample over-dilution. However, for other applications if such scaling is required, it can be facilitated by either expanding the footprint of the device 10 itself (e.g., to the manufacturing limits of PCB 12) or by employing multiple ferrobotic units and forming a distributed ferrobotic network (leveraging the software-enabled connectivity of the ferrobotic units). [00197] Furthermore, if increase in operational density is desired, trace/component- crowding may naturally pose a challenge. Generally, these challenges can be tackled by 1) utilizing advanced PCB manufacturing processes to minimize the trace width/spacing and increase the number of the board layers for additional degrees of freedom in signal routing; 2) employing proper PCB design/layout techniques; and 3) utilizing advanced microelectronics packaging solutions to minimize the electronic components’ footprints. Furthermore, for high-density operations, scaling the number of ferrobots 34 can cause traffic-like issues. For simple planning scenarios, individual ferrobots 34 can be assigned to perform multiple proximal tasks to minimize ferrobot crowding (by exploiting ferrobot’s ability to rapidly perform the desired operations). For advanced planning scenarios, specialized navigation planning models and algorithms should be developed to optimize the ferrobotic productivity, while accounting for constraints such as “safety distance” (defined as the minimum distance that should be maintained to avoid inter-ferrobotic magnetic interference, which in this case is ~10 mm). To this end, readily developed models and algorithms in the field of the Automated Guided Vehicles (AGVs) and swarm robotics—that aim to address challenges of similar nature can be adapted and applied within the framework of the ferrobotic platform. [00198] Further minimization of the droplet volume was limited by the number of copies of the virus in the end test sample Further minimization may require further reduction in 2023-021-2 microfluidic channel dimensions. Advanced laser patterning, injection molding, hot embossing or soft lithography techniques may be used to render microfluidic channel features with finer resolutions. Table 5 [00199] Table 5: Kinematics of ferrofluid droplets in different oil environments. Non- dimensional numbers are assuming a characteristic length scale of ~1 mm. [00200] While embodiments of the present invention have been shown and described, various modifications may be made without departing from the scope of the present invention. For example, while the LAMP-based assays were utilized herein, the platform may be used with other nucleic assay amplification formats (e.g., RT-PCR, etc.). In addition, the platform may be used with other assays beyond NAATs. This includes, for example, cell- based assays, enzymatic assays, and electrochemical assays by way of illustration and not limitation. The invention, therefore, should not be limited, except to the following claims, and their equivalents.