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Title:
DIRECT MELTING AND REFINING OF METAL OXIDE MATERIAL
Document Type and Number:
WIPO Patent Application WO2004007775
Kind Code:
A3
Abstract:
The present invention provides a method of reducing metal oxide material to metal comprising the steps of forcibly circulating molten carrier material in a closed loop path serially through a charge reduction zone on one arm of the loop, a combined melt desulphurisation zone and post combustion or heating zone on the other; reducing said metal oxide to solid metal by the carbonaceous material contained within a mixed composite charge of the metal oxide, carbonaceous reductant and flux in said reduction zone, the metal oxide and carbonaceous reductant being utilised in proportions such that the carbon from the carbonaceous reductant is converted to carbon monoxide; reacting carbon monoxide with oxygen in the refining loops downstream from the reduction loop before being combusted to completion in the heating zone at the surface of the molten carrier material so that heat generated by the reaction is transferred to the molten carrier material which is circulated to the reduction zone; separating a metallised raft from said molten carrier material by projecting said metallised raft along into the first refining loop by virtue of the drag force exerted on the metallised raft by the circulating carrier material before the molten carrier material is circulated to the heating zone so that the surface of the molten carrier material which is circulated to the heating zone is substantially free of solid material.

Inventors:
WARNER NOEL ALFRED (GB)
Application Number:
PCT/GB2003/003065
Publication Date:
April 29, 2004
Filing Date:
July 15, 2003
Export Citation:
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Assignee:
WARNER NOEL ALFRED (GB)
International Classes:
C21B13/00; C21C1/02; C21C5/56; C22B5/10; C22B23/02; C22B23/06; C22B34/32; F27B3/04; (IPC1-7): C21B13/00; C21C5/56; C22B5/10; C22B7/00; C22B9/10
Foreign References:
EP0266975A11988-05-11
GB1046675A1966-10-26
US5060913A1991-10-29
Other References:
WARNER N A: "NEW REACTOR CONCEPTS FOR DIRECT COAL-BASED CONTINUOUS STEELMAKING", YAZAWA INTERNATIONAL SYMPOSIUM: METALLURGICAL AND MATERIALS PROCESSING: PRINCIPLES AND TECHNOLOGIES. MATERIALS PROCESSING FUNDAMENTALS AND NEW TECHNOLOGIES, XX, XX, 2 March 2003 (2003-03-02), pages 881 - 890, XP008024324
WARNER N A: "GENETIC MELT-CIRCULATION TECHNOLOGY", TRANSACTIONS - INSTITUTION OF MINING AND METALLURGY. SECTION C. MINERAL PROCESSING AND EXTRACTIVE METALLURGY, LONDON, GB, vol. 103, January 1994 (1994-01-01), pages C80 - C82, XP008024328, ISSN: 0371-9553
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