IN THE UNITED STA TES PA TENT OFFICE

TITLE DIRECT OPTICAL LIGHT GUIDE

INVENTOR

Thomas Tessnow

931 River Road

Weare, NH 03281

[0001] CROSS-REFERENCE TO RELATED APPLICATIONS

[0002] This application claims priority from Provisional Applications Serial Number 60/693,254 filed June 23, 2005 for REPLACEABLE VEHICLE LAMP WITH LED LIGHT SOURCES and 60/693,999, filed June 24, 2005 for DIRECT OPTICAL LIGHT GUIDE.

[0003] TECHNICAL FIELD

[0004] The invention relates to optical light guides and more particularly to an optical light guide for use in a vehicle lamp assembly using LED light sources.

[0005] BACKGROUND ART

[0006] It is an industry standard that is treated as a necessity to make light sources as small as possible. This saves material costs, and can improve optical imaging. In competition with these needs, large fields areas may need to be illuminated, and with vehicle illumination, a substantial visual image is need on the surface of the vehicle to mark the presence of the vehicle. These goals have been met in the past by the use of relatively large incandescent lamp and reflector systems. The advent of solid-state lighting has pointed in the direction of improving these systems by drastically reducing the size of the light source; however, there is still a need to spread beam-forming illumination over a broad area to better illuminate the vehicle. It would be an advance in the art if such a system could be provided without the necessity of using a reflector. It would be a further advance in the art to provide a lighting system that can utilize replacement light sources.

[0007] DISCLOSURE OF THE INVENTION

[0008] These objects are accomplished, in one aspect of the invention, by the provision of an optical light guide comprising: a substantially rigid light transmissive body having an input window, a distal end, a front side, and a rear side; said light transmissive body having a substantially smooth exterior surface

on said front side and a substantially clear and solid interior, said input window transmitting light into said light transmissive body and extending substantially transverse to a longitudinal axis of a light emitting diode (LED) light source; said light transmissive body having a substantially constant thickness measured between said front side and said rear side, said light transmissive body extending away from said input window through an arc of from 60 to 120 degrees to an extension forming an output region extending towards said distal end; said rear side, at least in said output region, being formed with a plurality of reflective steps directing intercepted light towards the front side.

[0009] Optical light guides formed in accordance with the above description can be permanently mounted in a vehicle and used with replaceable light sources. A wide variety of light output designs is possible to achieve decorative and/or utilitarian responses.

[0010] BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Fig. 1 is plan view of a light source that can be used with the invention;

[0012] Fig. 2 is a plan view of an alternate light source that can be used with the invention;

[0013] Fig. 3 is a cross-sectional view taken along the line 3-3 of Fig. 1;

[0014] Fig. 4 is a plan view of an embodiment of the invention;

[0015] Fig. 5 is a sectional view taken along the line 5-5 of Fig. 4;

[0016] Fig. 6 is a plan view of an alternate embodiment of the invention;

[0017] Fig. 7 is a sectional view taken along the line 7-7 of Fig. 6;

[0018] Fig. 8 is a plan view of another alternate embodiment of the invention;

[0019] Fig. 9 is a sectional view taken along the line 9-9 of Fig. 8; and

[0020] Fig. 10 is a partial perspective view of a light-directing area employable with the optical light guide of the invention.

[0021] BEST MODE FOR CARRYING OUT THE INVENTION

[0022] For a better understanding of the present invention, together with other and further objects, advantages and capabilities thereof, reference is made to the following disclosure and appended claims taken in conjunction with the above- described drawings.

[0023] Referring now to the drawings with greater particularity, there is shown in FIG. 1 a replaceable LED lamp assembly 10 comprising that is ideally suited for use with the optical light guide 100 of this invention. The lamp 10 has a substantially planar housing 12 transversely arrayed about a longitudinal axis 14 and including a through-hole 16 in a first surface 17 thereof. A planar, heat conductive support 18 of a suitable material, such as any metal, with copper or aluminum preferred, or a thermally conductive plastic, is positioned within the housing 12. The planar heat conductive support 18 has a front side 20, a backside 22 and a center point 24 coaxial with the longitudinal axis 14.

[0024] LEDs 26 are mounted on the front side 20 and arrayed about the center point 24. In the embodiment shown in Fig. 1 the array is circular and in the embodiment shown in Fig. 2 the array is linear. In a preferred mode there are eight LEDs 26 in each array; however, the actual number will be dependent upon

the end use of the light source and, of course, the light output of the individual LEDs.

[0025] A base 28 supports the planar, heat conductive support 18 and is fixed to the housing 12 as desired. Preferably, the base 28 is also thermally conductive so that heat generated by the LEDs during operation is passed through the base 28 to the heat sink 30, which is in thermal contact with the base and extends outwardly of the housing. The heat sink 30 can comprise a number of metal rods 30a, the number varying with the size and power of the light source. In a preferred embodiment the light source housing has a diameter of 2.5 inches and there can be about 100 metal rods. The rods preferably have a length of 0.5 inches. If desired, fins can be utilized in place of the rods 30a. A connector 32 is formed with the housing 12 for receiving electrical input to the LEDs and can contain a plurality of electrical contacts, as is known in the art.

[0026] The light source 10 described above can be considered to be a complete unit; however, additional modifications can be made to improve its public reception.

[0027] For example, couplers 34 can be provided on the surface 17 to ease the mounting requirements when the light source 10 is coupled to a receptive body. In a preferred embodiment the couplers are suitable for rotational coupling.

[0028] Primary optics can be provided. For example, in Figs. 1, 2 and 3 a primary optic 36 (in the case of the circular array of Figs. 1 and 3) or 36a (in the case of the linear array of Fig. 2) can be bonded directly to the LEDs 26 by means of optical cement.

[0029] Referring now to Fig. 4, there is shown an optical light guide 100 that can be utilized with the replaceable lamp assembly 10. The light guide 100 comprises a substantially rigid light transmissive body 120 having an input window 140, a

distal end 160, a front side 180, and a rear side 200. The light transmissive body 120 has a substantially smooth exterior surface on the front side 180 and a substantially clear and solid interior. A preferred material for the light guide body is a clear plastic, preferably with low transmissions losses such as acrylic; however if mechanical and thermal robustness is more important, polycarbonate is suggested.

[0030] The input window 140 transmits light received from the LEDs 26 into the light transmissive body 120 and extends substantially transverse to a longitudinal axis 121 of a light emitting diode (LED) light source 26.

[0031] The light transmissive body 120 has a substantially constant thickness measured between the front side 180 and the rear side 200 and extends away from the input window 140 through an arc of from 60 to 120 degrees, with 90° being preferred, to an extension 210 that forms an output region 220 that extends towards the distal end 160.

[0032] The rear side 200 at least in the output region 220 is formed with a plurality of reflective steps 240 directing intercepted light towards the front side 180.

[0033] The front side 180 of the output region 220 can be formed with refractive features 280 directing light received from the reflective steps 240 in a desired direction. In the interest of clarity, the refractive feature 280 is shown only in Fig. 10.

[0034] The extension 210 of the output region 220 comprises about one third of the surface distance from the input window 140 to the distal end 160 while the entire length from the input window 140 to the distal end 160 is more than 10 times the average thickness.

[0035] In the embodiment shown in Figs. 4 and 5 the light transmissive body 120 is comprised of a plurality of fingers 120a that are radially arrayed around the longitudinal axis 121. The number of fingers 120a will, of course, correspond to the number and arrangement of LEDs provided in the lamp assembly 10, which in this case is eight LEDs arranged in a circle, as are the LEDs in the lamp assembly 10 of Fig. 1.

[0036] Alternatively, the fingers 120a can be arrayed in parallel rows, such as is shown in Figs. 6 and 7. In this case the optical light guide 100 could be used with the lamp assembly 10 shown in Fig. 2, wherein the LEDs are arrayed in parallel rows.

[0037] Yet another embodiment is shown in Figs. 8 and 9 where the light transmissive body 120 comprises substantially a circular array formed as a body of rotation about the longitudinal axis 121

[0038] There is thus provided an optical light guide having wide variation in construction to suit specific design purposes. It is adaptable to many light sources but is uniquely adapted to replaceable LED light sources. The output regions can be varied to provide a multitude of light outputs that can be utilized with LED lamps of a stabilized design.

[0039] While there have been shown and described what are at present considered to be the preferred embodiments of the invention, it will be apparent to those skilled in the art that various changes and modifications can be made herein without departing from the scope of the invention as defined by the appended claims.