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Title:
DISCONTINUOUS FIBRE-REINFORCED COMPOSITE MATERIAL
Document Type and Number:
WIPO Patent Application WO/2017/145884
Kind Code:
A1
Abstract:
Provided is a discontinuous fibre-reinforced composite material which comprises: discontinuous reinforcing fibre aggregates comprising discontinuous reinforcing fibres having a number average fibre length of 3-100 mm; and a matrix resin. The discontinuous fibre-reinforced composite material is characterized in that: the discontinuous reinforcing fibre aggregates include a plurality of discontinuous reinforcing fibre bundles obtained by bundling single yarns of a prescribed number of the discontinuous reinforcing fibres in the same direction; the discontinuous reinforcing fibre bundles have a cut surface which forms a fixed angle with respect to the orientation direction of the single yarns; and the tip angles which form the acute angles of ends of the discontinuous reinforcing fibre bundles when the discontinuous reinforcing fibre bundles are projected on a two-dimensional plane are small to the extent that the discontinuous fibre bundles have a short discontinuous fibre bundle length, i.e. the distance between the two ends in the orientation direction of the single yarns. Accordingly, provided is a fibre-reinforced composite material which is capable of achieving high level flowability during moulding and high level mechanical properties that cannot be achieved by a fibre-reinforced composite material comprising conventional reinforcing fibres and a matrix resin, and which is provided with optimal conditions for exhibiting excellent flowability, particularly during flow moulding, and mechanical properties having little variation.

Inventors:
MIYOSHI KATSUHIRO (JP)
HASHIMOTO TAKAFUMI (JP)
MOTOHASHI TETSUYA (JP)
Application Number:
PCT/JP2017/005410
Publication Date:
August 31, 2017
Filing Date:
February 15, 2017
Export Citation:
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Assignee:
TORAY INDUSTRIES (JP)
International Classes:
B29B15/08; B29C70/12; B29K101/10; B29K101/12; B29K105/14
Domestic Patent References:
WO2013115337A12013-08-08
WO2008149615A12008-12-11
Foreign References:
JP2006501085A2006-01-12
JP2009062474A2009-03-26
JP2009062648A2009-03-26
JP2009274412A2009-11-26
Other References:
See also references of EP 3421208A4
Attorney, Agent or Firm:
BAN Toshimitsu et al. (JP)
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