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Title:
DRIVE MECHANISM UTILIZING A TUBULAR SHAFT AND FIXED CENTRAL SHAFT
Document Type and Number:
WIPO Patent Application WO/2015/099865
Kind Code:
A1
Abstract:
Apparatus are disclosed that are configured to distribute internal loads from a drive mechanism to a solid fixed shaft and rotatable tubular shaft coupled to a propeller, for example. An example apparatus involves: (a) a stator, (b) a central shaft arranged coaxially within the stator, wherein the central shaft has a proximal end and a distal end, and wherein the proximal end of the central shaft is fixedly mounted relative to the stator, (c) a tubular shaft arranged coaxially about the central shaft, wherein the tubular shaft is rotatably coupled to the central shaft, wherein the tubular shaft has a proximal end and a distal end, and (d) a rotor, wherein the rotor is coupled to the tubular shaft, and wherein the rotor is arranged coaxially with the stator.

Inventors:
HOMSY GEORGE EDWARD (US)
VANDER LIND DAMON (US)
Application Number:
PCT/US2014/060290
Publication Date:
July 02, 2015
Filing Date:
October 13, 2014
Export Citation:
Click for automatic bibliography generation   Help
Assignee:
GOOGLE INC (US)
International Classes:
B64C11/00; B64B1/50; B64F3/00; B64F5/00; F03D1/02
Foreign References:
US20100013226A12010-01-21
US20080053257A12008-03-06
US20030066934A12003-04-10
US8253265B22012-08-28
US6254034B12001-07-03
Attorney, Agent or Firm:
THOMSON, Kirsten, L. (300 South Wacker DriveChicago, IL, US)
Download PDF:
Claims:
CLAIMS

We claim: 1. An apparatus, comprising:

a stator;

a central shaft arranged coaxially within the stator, wherein the central shaft has a proximal end and a distal end, and wherein the proximal end of the central shaft is fixedly mounted relative to the stator;

a tubular shaft arranged coaxially about the central shaft, wherein the tubular shaft is rotatably coupled to the central shaft, wherein the tubular shaft has a proximal end and a distal end; and

a rotor, wherein the rotor is coupled to the tubular shaft, and wherein the rotor is arranged coaxially with the stator. 2. The apparatus of claim 1, further comprising a propeller coupled to the distal end of the tubular shaft. 3. The apparatus of claim 1, further comprising a rigid frame, wherein the stator and the central shaft are both fixedly coupled to the rigid frame. 4. The apparatus of claim 3, wherein the rigid frame is configured to be coupled to an aerial vehicle. 5. The apparatus of claim 3, wherein the rigid frame is configured to be coupled to a wind turbine.

6. The apparatus of claim 1, further comprising at least one bearing assembly, wherein the at least one bearing assembly is disposed between the tubular shaft and the central shaft, and wherein the at least one bearing assembly rotatably couples the tubular shaft to the central shaft. 7. The apparatus of claim 6, wherein the at least one bearing assembly comprises at least one radial bearing. 8. The apparatus of claim 6, wherein the at least one radial bearing comprises at least one ball bearing. 9. The apparatus of claim 6, wherein the at least one radial bearing comprises at least one roller bearing. 10. The apparatus of claim 6, wherein the at least one radial bearing comprises at least one taper bearing. 11. The apparatus of claim 6, wherein the at least one bearing assembly includes a first bearing assembly along the distal end of the central shaft and a second bearing assembly along the proximal end of the tubular shaft. 12. The apparatus of claim 11, wherein an inner race of the first bearing assembly and an inner race of the second bearing assembly are statically disposed on an exterior of the central shaft, and wherein an outer race of the first bearing assembly and an outer race of the second bearing assembly are statically disposed on an interior surface of the tubular shaft.

13. The apparatus of claim 1, further comprising at least one thrust bearing along the central shaft, wherein the at least one thrust bearing is rotatably coupled to the central shaft and rotatably coupled to the tubular shaft, and wherein the at least one thrust bearing is configured to retain the tubular shaft in a fixed position relative to the central shaft along a common axis. 14. The apparatus of claim 1, further comprising a flange coupled to an exterior surface of the tubular shaft, wherein the flange couples the tubular shaft to the rotor. 15. The apparatus of claim 14, wherein the flange may be continuous or define a plurality of spokes. 16. The apparatus of claim 14, wherein the flange comprises a composite material. 17. The apparatus of claim 1, wherein the central shaft comprises aluminum. 18. The apparatus of claim 1, wherein the rotor comprises aluminum. 19. The apparatus of claim 1, wherein the central shaft comprises a hollow tube. 20. An apparatus, comprising:

a stator; a central shaft arranged coaxially within the stator, wherein the central shaft has a proximal end and a distal end, and wherein the proximal end of the central shaft is fixedly mounted relative to the stator;

a tubular shaft arranged coaxially about the central shaft, wherein the tubular shaft is rotatably coupled to the central shaft, wherein the tubular shaft has a proximal end and a distal end;

a flange arranged coaxially about the tubular shaft, wherein the flange is coupled to an exterior surface of the tubular shaft;

a rotor, arranged coaxially about the tubular shaft, wherein the rotor is coupled to the tubular shaft via the flange, and wherein the rotor is arranged coaxially with the stator;

a first radial bearing assembly and a second bearing assembly, and wherein the first radial bearing assembly is located along the distal end of the central shaft and the second bearing assembly is located along the proximal end of the tubular shaft; and

at least one bearing along the central shaft, wherein the at least one bearing is rotatably coupled to the central shaft and rotatably coupled to the tubular shaft, and wherein the at least one bearing is configured to retain the tubular shaft in a fixed position relative to the central shaft along a common axis.

Description:
DRIVE MECHANISM UTILIZING A TUBULAR SHAFT AND FIXED CENTRAL SHAFT CROSS-REFERENCE TO RELATED APPLICATION

[0001] This application claims priority to U.S. Patent Application No. 14/140,290, filed December 24, 2013, which is hereby incorporated by reference in its entirety. BACKGROUND

[0002] Unless otherwise indicated herein, the materials described in this section are not prior art to the claims in this application and are not admitted to be prior art by inclusion in this section.

[0003] Power generation systems may convert chemical and/or mechanical energy (e.g., kinetic energy) to electrical energy for various applications, such as utility systems. As one example, a wind energy system may convert kinetic wind energy to electrical energy. SUMMARY [0004] A drive mechanism described herein advantageously provides a dual drive- shaft arrangement such that a tubular shaft is in coaxial alignment with a fixed central shaft. The dual drive-shaft may be used to drive a propeller, for example. The dual drive-shaft beneficially distributes loads within the drive mechanism such that a bending force is imparted on the fixed central shaft and precession loads are imparted on the tubular shaft. Distributing internal loads in this manner increases the longevity of the drive shaft, which is subject to a long lifetime of fatigue. This dual drive-shaft arrangement further allows the tubular shaft and central shaft to be made of lighter-weight materials, such as aluminum, which may permit an aerial vehicle to be optimized for power generation flight.

[0005] In one aspect, an example apparatus involves: (a) a stator, (b) a central shaft arranged coaxially within the stator, wherein the central shaft has a proximal end and a distal end, and wherein the proximal end of the central shaft is fixedly mounted relative to the stator, (c) a tubular shaft arranged coaxially about the central shaft, wherein the tubular shaft is rotatably coupled to the central shaft, wherein the tubular shaft has a proximal end and a distal end, and (d) a rotor, wherein the rotor is coupled to the tubular shaft, and wherein the rotor is arranged coaxially with the stator.

[0006] In another aspect, an example apparatus involves: (a) a stator, (b) a central shaft arranged coaxially within the stator, wherein the central shaft has a proximal end and a distal end, and wherein the proximal end of the central shaft is fixedly mounted relative to the stator, (c) a tubular shaft arranged coaxially about the central shaft, wherein the tubular shaft is rotatably coupled to the central shaft, wherein the tubular shaft has a proximal end and a distal end, (d) a flange arranged coaxially about the tubular shaft, wherein the flange is coupled to an exterior surface of the tubular shaft, (e) a rotor, arranged coaxially about the tubular shaft, wherein the rotor is coupled to the tubular shaft via the flange, and wherein the rotor is arranged coaxially with the stator, (f) a first radial bearing assembly and a second bearing assembly, wherein the first radial bearing assembly is located along the distal end of the central shaft and the second bearing assembly is located along the proximal end of the tubular shaft, and (g) at least one bearing along the central shaft, wherein the at least one bearing is rotatably coupled to the central shaft and rotatably coupled to the tubular shaft, and wherein the at least one bearing is configured to retain the tubular shaft in a fixed position relative to the central shaft along a common axis.

[0007] In a further aspect, an example apparatus provides a stator, a rotor and means for distributing internal system loads among the components of a dual drive-shaft system.

[0008] These as well as other aspects, advantages, and alternatives, will become apparent to those of ordinary skill in the art by reading the following detailed description, with reference where appropriate to the accompanying drawings. BRIEF DESCRIPTION OF THE FIGURES [0009] Figure 1 depicts an Airborne Wind Turbine (AWT), according to an example embodiment.

[0010] Figure 2 is a simplified block diagram illustrating components of an AWT, according to an example embodiment.

[0011] Figures 3a and 3b depict an example of an aerial vehicle transitioning from hover flight to crosswind flight, according to an example embodiment.

[0012] Figures 4a-c are graphical representations involving an angle of ascent, according to an example embodiment.

[0013] Figures 5a and 5b depict a tether sphere, according to an example

embodiment.

[0014] Figures 6a-c depict an example of an aerial vehicle transitioning from crosswind flight to hover flight, according to an example embodiment.

[0015] Figure 7A is a cross-sectional side view of a drive mechanism, according to an example embodiment.

[0016] Figure 7B is a cross-sectional side view of a drive mechanism, according to another example embodiment. DETAILED DESCRIPTION

[0017] Exemplary methods and systems are described herein. It should be understood that the word“exemplary” is used herein to mean“serving as an example, instance, or illustration.” Any embodiment or feature described herein as“exemplary” or“illustrative” is not necessarily to be construed as preferred or advantageous over other embodiments or features. More generally, the embodiments described herein are not meant to be limiting. It will be readily understood that certain aspects of the disclosed methods systems and can be arranged and combined in a wide variety of different configurations, all of which are contemplated herein. I. Overview

[0018] Example embodiments herein generally relate to a drive mechanism in, for example, the form of an electric motor having a dual drive-shaft configuration. This dual drive-shaft arrangement is useful in applications that impart both a bending moment and precession or gyroscopic loads on a drive shaft. In the disclosed embodiments, the dual drive-shaft includes a tubular shaft that is in coaxial alignment with and rotatable about a fixed central shaft. A proximal end of the central shaft may be fixedly coupled to an electric motor housing, and a distal end of the tubular shaft may be coupled to, for example, a propeller. The tubular shaft may in turn be coupled to and driven by a rotor of the electric motor.

[0019] In a common propeller and single drive shaft arrangement, the drive shaft will become fatigue loaded due to precession loads from the propeller (also known as rotational torque or gyroscopic force) and will be subjected to bending forces during, for example, cross-wind flight. In the example embodiments described herein, as the tubular shaft rotates relative to the fixed central shaft, the dual drive-shaft system beneficially distributes these loads within the drive mechanism, such that the bending forces are imparted on the fixed central shaft and the precession loads are imparted on the tubular shaft. Distributing internal loads in this manner, rather than imparting both forces on a single drive shaft, increases the longevity of the drive mechanism, which may be subject to a long lifetime of fatigue.

[0020] This dual drive-shaft’s advantageous load distribution further allows the tubular shaft and central shaft to be made of lighter-weight and less costly materials than a common single drive shaft system. These lighter-weight materials may permit an aerial vehicle to be optimized for more efficient flight and/or power generation. II. Illustrative Systems

A. Airborne Wind Turbine (AWT)

[0021] Figure 1 depicts an AWT 100, according to an example embodiment. In particular, the AWT 100 includes a ground station 110, a tether 120, and an aerial vehicle 130. As shown in Figure 1, the aerial vehicle 130 may be connected to the tether 120, and the tether 120 may be connected to the ground station 110. In this example, the tether 120 may be attached to the ground station 110 at one location on the ground station 110, and attached to the aerial vehicle 130 at two locations on the aerial vehicle 130. However, in other examples, the tether 120 may be attached at multiple locations to any part of the ground station 110 and/or the aerial vehicle 130.

[0022] The ground station 110 may be used to hold and/or support the aerial vehicle 130 until it is in an operational mode. The ground station 110 may also be configured to allow for the repositioning of the aerial vehicle 130 such that deploying of the device is possible. Further, the ground station 110 may be further configured to receive the aerial vehicle 130 during a landing. The ground station 110 may be formed of any material that can suitably keep the aerial vehicle 130 attached and/or anchored to the ground while in hover flight, forward flight, crosswind flight. In some implementations, the ground station 110 may be configured for use on land. In further implementations, the ground station 110 may be configured for use on a body of water and may be configured as, or used in conjunction with, a floating off-shore platform or a boat, for example.

[0023] In addition, the ground station 110 may include one or more components (not shown), such as a winch, that may vary a length of the tether 120. For example, when the aerial vehicle 130 is deployed, the one or more components may be configured to pay out and/or reel out the tether 120. In some implementations, the one or more components may be configured to pay out and/or reel out the tether 120 to a predetermined length. As examples, the predetermined length could be equal to or less than a maximum length of the tether 120. Further, when the aerial vehicle 130 lands in the ground station 110, the one or more components may be configured to reel in the tether 120.

[0024] The tether 120 may transmit electrical energy generated by the aerial vehicle 130 to the ground station 110. In addition, the tether 120 may transmit electricity to the aerial vehicle 130 in order to power the aerial vehicle 130 for takeoff, landing, hover flight, and/or forward flight. The tether 120 may be constructed in any form and using any material which may allow for the transmission, delivery, and/or harnessing of electrical energy generated by the aerial vehicle 130 and/or transmission of electricity to the aerial vehicle 130. The tether 120 may also be configured to withstand one or more forces of the aerial vehicle 130 when the aerial vehicle 130 is in an operational mode. For example, the tether 120 may include a core configured to withstand one or more forces of the aerial vehicle 130 when the aerial vehicle 130 is in hover flight, forward flight, and/or crosswind flight. The core may be constructed of any high strength fibers. In some examples, the tether 120 may have a fixed length and/or a variable length. For instance, in at least one such example, the tether 120 may have a length of 140 meters.

[0025] The aerial vehicle 130 may be configured to fly substantially along a path 150 to generate electrical energy. The term“substantially along,” as used in this disclosure, refers to exactly along and/or one or more deviations from exactly along that do not significantly impact generation of electrical energy as described herein and/or transitioning an aerial vehicle between certain flight modes as described herein.

[0026] The aerial vehicle 130 may include or take the form of various types of devices, such as a kite, a helicopter, a wing and/or an airplane, among other possibilities. The aerial vehicle 130 may be formed of solid structures of metal, plastic and/or other polymers. The aerial vehicle 130 may be formed of any material which allows for a high thrust-to- weight ratio and generation of electrical energy which may be used in utility applications. Additionally, the materials may be chosen to allow for a lightning hardened, redundant and/or fault tolerant design which may be capable of handling large and/or sudden shifts in wind speed and wind direction. Other materials may be possible as well.

[0027] The path 150 may be various different shapes in various different embodiments. For example, the path 150 may be substantially circular. And in at least one such example, the path 150 may have a radius of up to 265 meters. The term“substantially circular,” as used in this disclosure, refers to exactly circular and/or one or more deviations from exactly circular that do not significantly impact generation of electrical energy as described herein. Other shapes for the path 150 may be an oval, such as an ellipse, the shape of a jelly bean, the shape of the number of 8, etc.

[0028] As shown in Figure 1, the aerial vehicle 130 may include a main wing 131, a front section 132, rotor connectors 133A-B, rotors 134A-D, a tail boom 135, a tail wing 136, and a vertical stabilizer 137. Any of these components may be shaped in any form which allows for the use of components of lift to resist gravity and/or move the aerial vehicle 130 forward.

[0029] The main wing 131 may provide a primary lift for the aerial vehicle 130. The main wing 131 may be one or more rigid or flexible airfoils, and may include various control surfaces, such as winglets, flaps, rudders, elevators, etc. The control surfaces may be used to stabilize the aerial vehicle 130 and/or reduce drag on the aerial vehicle 130 during hover flight, forward flight, and/or crosswind flight.

[0030] The main wing 131 may be any suitable material for the aerial vehicle 130 to engage in hover flight, forward flight, and/or crosswind flight. For example, the main wing 131 may include carbon fiber and/or e-glass. Moreover, the main wing 131 may have a variety dimensions. For example, the main wing 131 may have one or more dimensions that correspond with a conventional wind turbine blade. As another example, the main wing 131 may have a span of 8 meters, an area of 4 meters squared, and an aspect ratio of 15. The front section 132 may include one or more components, such as a nose, to reduce drag on the aerial vehicle 130 during flight.

[0031] The rotor connectors 133A-B may connect the rotors 134A-D to the main wing 131. In some examples, the rotor connectors 133A-B may take the form of or be similar in form to one or more pylons. In this example, the rotor connectors 133A-B are arranged such that the rotors 134A-D are spaced between the main wing 131. In some examples, a vertical spacing between corresponding rotors (e.g., rotor 134A and rotor 134B or rotor 134C and rotor 134D) may be 0.9 meters.

[0032] The rotors 134A-D may be configured to drive one or more generators for the purpose of generating electrical energy. In this example, the rotors 134A-D may each include one or more blades, such as three blades. The one or more rotor blades may rotate via interactions with the wind and which could be used to drive the one or more generators. In addition, the rotors 134A-D may also be configured to provide a thrust to the aerial vehicle 130 during flight. With this arrangement, the rotors 134A-D may function as one or more propulsion units, such as a propeller. Although the rotors 134A-D are depicted as four rotors in this example, in other examples the aerial vehicle 130 may include any number of rotors, such as less than four rotors or more than four rotors.

[0033] The tail boom 135 may connect the main wing 131 to the tail wing 136. The tail boom 135 may have a variety of dimensions. For example, the tail boom 135 may have a length of 2 meters. Moreover, in some implementations, the tail boom 135 could take the form of a body and/or fuselage of the aerial vehicle 130. And in such implementations, the tail boom 135 may carry a payload.

[0034] The tail wing 136 and/or the vertical stabilizer 137 may be used to stabilize the aerial vehicle and/or reduce drag on the aerial vehicle 130 during hover flight, forward flight, and/or crosswind flight. For example, the tail wing 136 and/or the vertical stabilizer 137 may be used to maintain a pitch of the aerial vehicle 130 during hover flight, forward flight, and/or crosswind flight. In this example, the vertical stabilizer 137 is attached to the tail boom 135, and the tail wing 136 is located on top of the vertical stabilizer 137. The tail wing 136 may have a variety of dimensions. For example, the tail wing 136 may have a length of 2 meters. Moreover, in some examples, the tail wing 136 may have a surface area of 0.45 meters squared. Further, in some examples, the tail wing 136 may be located 1 meter above a center of mass of the aerial vehicle 130.

[0035] While the aerial vehicle 130 has been described above, it should be understood that the methods and systems described herein could involve any suitable aerial vehicle that is connected to a tether, such as the tether 120.

B. Illustrative Components of a AWT

[0036] Figure 2 is a simplified block diagram illustrating components of the AWT 200. The AWT 200 may take the form of or be similar in form to the AWT 100. In particular, the AWT 200 includes a ground station 210, a tether 220, and an aerial vehicle 230. The ground station 210 may take the form of or be similar in form to the ground station 110, the tether 220 may take the form of or be similar in form to the tether 120, and the aerial vehicle 230 may take the form of or be similar in form to the aerial vehicle 130.

[0037] As shown in Figure 2, the ground station 210 may include one or more processors 212, data storage 214, and program instructions 216. A processor 212 may be a general-purpose processor or a special purpose processor (e.g., digital signal processors, application specific integrated circuits, etc.). The one or more processors 212 can be configured to execute computer-readable program instructions 216 that are stored in a data storage 214 and are executable to provide at least part of the functionality described herein.

[0038] The data storage 214 may include or take the form of one or more computer- readable storage media that may be read or accessed by at least one processor 212. The one or more computer-readable storage media can include volatile and/or non-volatile storage components, such as optical, magnetic, organic or other memory or disc storage, which may be integrated in whole or in part with at least one of the one or more processors 212. In some embodiments, the data storage 214 may be implemented using a single physical device (e.g., one optical, magnetic, organic or other memory or disc storage unit), while in other embodiments, the data storage 214 can be implemented using two or more physical devices.

[0039] As noted, the data storage 214 may include computer-readable program instructions 216 and perhaps additional data, such as diagnostic data of the ground station 210. As such, the data storage 214 may include program instructions to perform or facilitate some or all of the functionality described herein.

[0040] In a further respect, the ground station 210 may include a communication system 218. The communications system 218 may include one or more wireless interfaces and/or one or more wireline interfaces, which allow the ground station 210 to communicate via one or more networks. Such wireless interfaces may provide for communication under one or more wireless communication protocols, such as Bluetooth, WiFi (e.g., an IEEE 802.11 protocol), Long-Term Evolution (LTE), WiMAX (e.g., an IEEE 802.16 standard), a radio-frequency ID (RFID) protocol, near-field communication (NFC), and/or other wireless communication protocols. Such wireline interfaces may include an Ethernet interface, a Universal Serial Bus (USB) interface, or similar interface to communicate via a wire, a twisted pair of wires, a coaxial cable, an optical link, a fiber-optic link, or other physical connection to a wireline network. The ground station 210 may communicate with the aerial vehicle 230, other ground stations, and/or other entities (e.g., a command center) via the communication system 218.

[0041] In an example embodiment, the ground station 210 may include communication systems 218 that allows for both short-range communication and long- range communication. For example, the ground station 210 may be configured for short- range communications using Bluetooth and for long-range communications under a CDMA protocol. In such an embodiment, the ground station 210 may be configured to function as a “hot spot”; or in other words, as a gateway or proxy between a remote support device (e.g., the tether 220, the aerial vehicle 230, and other ground stations) and one or more data networks, such as cellular network and/or the Internet. Configured as such, the ground station 210 may facilitate data communications that the remote support device would otherwise be unable to perform by itself.

[0042] For example, the ground station 210 may provide a WiFi connection to the remote device, and serve as a proxy or gateway to a cellular service provider’s data network, which the ground station 210 might connect to under an LTE or a 3G protocol, for instance. The ground station 210 could also serve as a proxy or gateway to other ground stations or a command station, which the remote device might not be able to otherwise access.

[0043] Moreover, as shown in Figure 2, the tether 220 may include transmission components 222 and a communication link 224. The transmission components 222 may be configured to transmit electrical energy from the aerial vehicle 230 to the ground station 210 and/or transmit electrical energy from the ground station 210 to the aerial vehicle 230. The transmission components 222 may take various different forms in various different embodiments. For example, the transmission components 222 may include one or more conductors that are configured to transmit electricity. And in at least one such example, the one or more conductors may include aluminum and/or any other material which allows for the conduction of electric current. Moreover, in some implementations, the transmission components 222 may surround a core of the tether 220 (not shown).

[0044] The ground station 210 could communicate with the aerial vehicle 230 via the communication link 224. The communication link 224 may be bidirectional and may include one or more wired and/or wireless interfaces. Also, there could be one or more routers, switches, and/or other devices or networks making up at least a part of the communication link 224.

[0045] Further, as shown in Figure 2, the aerial vehicle 230 may include one or more sensors 232, a power system 234, power generation / conversion components 236, a communication system 238, one or more processors 242, data storage 244, and program instructions 246, and a control system 248.

[0046] The sensors 232 could include various different sensors in various different embodiments. For example, the sensors 232 may include a global positioning system (GPS) receiver. The GPS receiver may be configured to provide data that is typical of well-known GPS systems (which may be referred to as a global navigation satellite system (GNNS)), such as the GPS coordinates of the aerial vehicle 230. Such GPS data may be utilized by the AWT 200 to provide various functions described herein.

[0047] As another example, the sensors 232 may include one or more wind sensors, such as one or more pitot tubes. The one or more wind sensors may be configured to detect apparent and/or relative wind. Such wind data may be utilized by the AWT 200 to provide various functions described herein.

[0048] Still as another example, the sensors 232 may include an inertial measurement unit (IMU). The IMU may include both an accelerometer and a gyroscope, which may be used together to determine the orientation of the aerial vehicle 230. In particular, the accelerometer can measure the orientation of the aerial vehicle 230 with respect to earth, while the gyroscope measures the rate of rotation around an axis, such as a centerline of the aerial vehicle 230. IMUs are commercially available in low-cost, low-power packages. For instance, the IMU may take the form of or include a miniaturized MicroElectroMechanical System (MEMS) or a NanoElectroMechanical System (NEMS). Other types of IMUs may also be utilized. The IMU may include other sensors, in addition to accelerometers and gyroscopes, which may help to better determine position. Two examples of such sensors are magnetometers and pressure sensors. Other examples are also possible.

[0049] While an accelerometer and gyroscope may be effective at determining the orientation of the aerial vehicle 230, slight errors in measurement may compound over time and result in a more significant error. However, an example aerial vehicle 230 may be able mitigate or reduce such errors by using a magnetometer to measure direction. One example of a magnetometer is a low-power, digital 3-axis magnetometer, which may be used to realize an orientation independent electronic compass for accurate heading information. However, other types of magnetometers may be utilized as well.

[0050] The aerial vehicle 230 may also include a pressure sensor or barometer, which can be used to determine the altitude of the aerial vehicle 230. Alternatively, other sensors, such as sonic altimeters or radar altimeters, can be used to provide an indication of altitude, which may help to improve the accuracy of and/or prevent drift of the IMU.

[0051] As noted, the aerial vehicle 230 may include the power system 234. The power system 234 could take various different forms in various different embodiments. For example, the power system 234 may include one or more batteries for providing power to the aerial vehicle 230. In some implementations, the one or more batteries may be rechargeable and each battery may be recharged via a wired connection between the battery and a power supply and/or via a wireless charging system, such as an inductive charging system that applies an external time-varying magnetic field to an internal battery and/or charging system that uses energy collected from one or more solar panels.

[0052] As another example, the power system 234 may include one or more motors or engines for providing power to the aerial vehicle 230. In some implementations, the one or more motors or engines may be powered by a fuel, such as a hydrocarbon-based fuel. And in such implementations, the fuel could be stored on the aerial vehicle 230 and delivered to the one or more motors or engines via one or more fluid conduits, such as piping. In some implementations, the power system 234 may be implemented in whole or in part on the ground station 210.

[0053] As noted, the aerial vehicle 230 may include the power generation / conversion components 236. The power generation / conversion components 326 could take various different forms in various different embodiments. For example, the power generation / conversion components 236 may include one or more generators, such as high-speed, direct- drive generators. With this arrangement, the one or more generators may be driven by one or more rotors, such as the rotors 134A-D. And in at least one such example, the one or more generators may operate at full rated power wind speeds of 11.5 meters per second at a capacity factor which may exceed 60 percent, and the one or more generators may generate electrical power from 40 kilowatts to 600 megawatts.

[0054] Moreover, as noted, the aerial vehicle 230 may include a communication system 238. The communication system 238 may take the form of or be similar in form to the communication system 218. The aerial vehicle 230 may communicate with the ground station 210, other aerial vehicles, and/or other entities (e.g., a command center) via the communication system 238.

[0055] In some implementations, the aerial vehicle 230 may be configured to function as a“hot spot”; or in other words, as a gateway or proxy between a remote support device (e.g., the ground station 210, the tether 220, other aerial vehicles) and one or more data networks, such as cellular network and/or the Internet. Configured as such, the aerial vehicle 230 may facilitate data communications that the remote support device would otherwise be unable to perform by itself.

[0056] For example, the aerial vehicle 230 may provide a WiFi connection to the remote device, and serve as a proxy or gateway to a cellular service provider’s data network, which the aerial vehicle 230 might connect to under an LTE or a 3G protocol, for instance. The aerial vehicle 230 could also serve as a proxy or gateway to other aerial vehicles or a command station, which the remote device might not be able to otherwise access.

[0057] As noted, the aerial vehicle 230 may include the one or more processors 242, the program instructions 244, and the data storage 246. The one or more processors 242 can be configured to execute computer-readable program instructions 246 that are stored in the data storage 244 and are executable to provide at least part of the functionality described herein. The one or more processors 242 may take the form of or be similar in form to the one or more processors 212, the data storage 244 may take the form of or be similar in form to the data storage 214, and the program instructions 246 may take the form of or be similar in form to the program instructions 216.

[0058] Moreover, as noted, the aerial vehicle 230 may include the control system 248. In some implementations, the control system 248 may be configured to perform one or more functions described herein. The control system 248 may be implemented with mechanical systems and/or with hardware, firmware, and/or software. As one example, the control system 248 may take the form of program instructions stored on a non-transitory computer readable medium and a processor that executes the instructions. The control system 248 may be implemented in whole or in part on the aerial vehicle 230 and/or at least one entity remotely located from the aerial vehicle 230, such as the ground station 210. Generally, the manner in which the control system 248 is implemented may vary, depending upon the particular application.

[0059] While the aerial vehicle 230 has been described above, it should be understood that the methods and systems described herein could involve any suitable aerial vehicle that is connected to a tether, such as the tether 230 and/or the tether 110.

C. Transitioning an Aerial Vehicle from Hover Flight to Crosswind Flight

[0060] Figures 3a and 3b depict an example 300 of transitioning an aerial vehicle from hover flight to crosswind flight, according to an example embodiment. Example 300 is generally described by way of example as being carried out by the aerial vehicle 130 described above in connection with Figure 1. For illustrative purposes, example 300 is described in a series of actions as shown in Figures 3a and 3b, though example 300 could be carried out in any number of actions and/or combination of actions.

[0061] As shown in Figure 3a, the aerial vehicle 130 is connected to the tether 120, and the tether 120 is connected to the ground station 110. The ground station 110 is located on ground 302. Moreover, as shown in Figure 3, the tether 120 defines a tether sphere 304 having a radius based on a length of the tether 120, such as a length of the tether 120 when it is extended. Example 300 may be carried out in and/or substantially on a portion 304A of the tether sphere 304. The term“substantially on,” as used in this disclosure, refers to exactly on and/or one or more deviations from exactly on that do not significantly impact transitioning an aerial vehicle between certain flight modes as described herein.

[0062] Example 300 begins at a point 306 with deploying the aerial vehicle 130 from the ground station 110 in a hover-flight orientation. With this arrangement, the tether 120 may be paid out and/or reeled out. In some implementations, the aerial vehicle 130 may be deployed when wind speeds increase above a threshold speed (e.g., 3.5 m/s) at a threshold altitude (e.g., over 200 meters above the ground 302). [0063] Further, at point 306 the aerial vehicle 130 may be operated in the hover-flight orientation. When the aerial vehicle 130 is in the hover-flight orientation, the aerial vehicle 130 may engage in hover flight. For instance, when the aerial vehicle engages in hover flight, the aerial vehicle 130 may ascend, descend, and/or hover over the ground 302. When the aerial vehicle 130 is in the hover-flight orientation, a span of the main wing 131 of the aerial vehicle 130 may be oriented substantially perpendicular to the ground 302. The term “substantially perpendicular,” as used in this disclosure, refers to exactly perpendicular and/or one or more deviations from exactly perpendicular that do not significantly impact transitioning an aerial vehicle between certain flight modes as described herein.

[0064] Example 300 continues at a point 308 while the aerial vehicle 130 is in the hover-flight orientation positioning the aerial vehicle 130 at a first location 310 that is substantially on the tether sphere 304. As shown in Figure 3a, the first location 310 may be in the air and substantially downwind of the ground station 110.

[0065] The term“substantially downwind,” as used in this disclosure, refers to exactly downwind and/or one or more deviations from exactly downwind that do not significantly impact transitioning an aerial vehicle between certain flight modes as described herein.

[0066] For example, the first location 310 may be at a first angle from an axis extending from the ground station 110 that is substantially parallel to the ground 302. In some implementations, the first angle may be 30 degrees from the axis. In some situations, the first angle may be referred to as azimuth, and the first angle may be between 30 degrees clockwise from the axis and 330 degrees clockwise from the axis, such as 15 degrees clockwise from the axis or 345 degrees clockwise from the axis.

[0067] As another example, the first location 310 may be at a second angle from the axis. In some implementations, the second angle may be 10 degrees from the axis. In some situations, the second angle may be referred to as elevation, and the second angle may be between 10 degrees in a direction above the axis and 10 degrees in a direction below the axis. The term“substantially parallel,” as used in this disclosure refers to exactly parallel and/or one or more deviations from exactly parallel that do not significantly impact transitioning an aerial vehicle between certain flight modes described herein.

[0068] At point 308, the aerial vehicle 130 may accelerate in the hover-flight orientation. For example, at point 308, the aerial vehicle 130 may accelerate up to a few meters per second. In addition, at point 308, the tether 120 may take various different forms in various different embodiments. For example, as shown in Figure 3a, at point 308 the tether 120 may be extended. With this arrangement, the tether 120 may be in a catenary configuration. Moreover, at point 306 and point 308, a bottom of the tether 120 may be a predetermined altitude 312 above the ground 302. With this arrangement, at point 306 and point 308 the tether 120 may not contact the ground 302.

[0069] Example 300 continues at point 314 with transitioning the aerial vehicle 130 from the hover-flight orientation to a forward-flight orientation, such that the aerial vehicle 130 moves from the tether sphere 304. As shown in Figure 3b, the aerial vehicle 130 may move from the tether sphere 304 to a location toward the ground station 110 (which may be referred to as being inside the tether sphere 304).

[0070] When the aerial vehicle 130 is in the forward-flight orientation, the aerial vehicle 130 may engage in forward flight (which may be referred to as airplane-like flight). For instance, when the aerial vehicle 130 engages in forward flight, the aerial vehicle 130 may ascend. The forward-flight orientation of the aerial vehicle 130 could take the form of an orientation of a fixed-wing aircraft (e.g., an airplane) in horizontal flight. In some examples, transitioning the aerial vehicle 130 from the hover-flight orientation to the forward-flight orientation may involve a flight maneuver, such as pitching forward. And in such an example, the flight maneuver may be executed within a time period, such as less than one second.

[0071] At point 314, the aerial vehicle 130 may achieve attached flow. Further, at point 314, a tension of the tether 120 may be reduced. With this arrangement, a curvature of the tether 120 at point 314 may be greater than a curvature of the tether 120 at point 308. As one example, at point 314, the tension of the tether 120 may be less than 1 KN, such as 500 newtons (N).

[0072] Example 300 continues at one or more points 318 with operating the aerial vehicle 130 in the forward-flight orientation to ascend at an angle of ascent AA1 to a second location 320 that is substantially on the tether sphere 304. As shown in Figure 3b, the aerial vehicle 130 may fly substantially along a path 316 during the ascent at one or more points 318. In this example, one or more points 318 is shown as three points, a point 318A, a point 318B, and a point 318C. However, in other examples, one or more points 318 may include less than three or more than three points.

[0073] In some examples, the angle of ascent AA1 may be an angle between the path 316 and the ground 302. Further, the path 316 may take various different forms in various different embodiments. For instance, the path 316 may be a line segment, such as a chord of the tether sphere 304.

[0074] In some implementations, the aerial vehicle 130 may have attached flow during the ascent. Moreover, in such an implementation, effectiveness of one or more control surfaces of the aerial vehicle 130 may be maintained. Further, in such an implementation, example 300 may involve selecting a maximum angle of ascent, such that the aerial vehicle 130 has attached flow during the ascent. Moreover, in such an implementation, example 300 may involve adjusting a pitch angle of the aerial vehicle 130 based on the maximum angle of ascent and/or adjusting thrust of the aerial vehicle 130 based on the maximum angle of ascent. In some examples, the adjusting thrust of the aerial vehicle 130 may involve using differential thrusting of one or more of the rotors 134A-D of the aerial vehicle 130. The pitch angle may be an angle between the aerial vehicle 130 and a vertical axis that is substantially perpendicular to the ground 302.

[0075] As shown in Figure 3b, at point 314 the aerial vehicle 130 may have a speed V31 and a pitch angle PA31; at point 318A the aerial vehicle 130 may have a speed V32 and a pitch angle PA32; at point 318B the aerial vehicle 130 may have a speed V33 and a pitch angle PA33; and at point 318C the aerial vehicle 130 may have a speed V34 and a pitch angle PA34.

[0076] In some implementations, the angle of ascent AA1 may be selected before point 318A. With this arrangement, the pitch angle PA31 and/or the pitch angle PA32 may be selected based on the angle of ascent AA1. Further, in some examples, the pitch angle PA32, the pitch angle PA33, and/or the pitch angle PA34 may be equal to the pitch angle PA31. However, in other examples, the pitch angles PA31, PA32, PA33, and/or PA34 may be different than each other. For instance, the pitch angle PA31 may be greater or less than pitch angles PA32, PA33, and/or PA34; the pitch angle PA32 may be greater or less than pitch angles PA33, PA34, and/or PA31; the pitch angle PA33 may be greater or less than pitch angles PA34, PA31, and/or PA32; and the pitch angle PA34 may be greater or less than pitch angles PA31, PA32, and/or PA33. Further, the pitch angle PA33 and/or PA34 may be selected and/or adjusted during the ascent. Further still, the pitch angle PA31 and/or PA32 may be adjusted during the ascent.

[0077] Moreover, in some implementations, the speed V31 and/or the speed V32 may be selected based on the angle of ascent AA1. Further, in some examples, the speed V32, the speed V33, and the speed V34 may be equal to the speed V31. However, in other examples, speeds V31, V32, V33, and V34 may be different than each other. For example, the speed V34 may be greater than the speed V33, the speed V33 may be greater than the speed V32, and the speed V32 may be greater than the speed V31. Further, speeds V31, V32, V33, and/or V34 may be selected and/or adjusted during the ascent.

[0078] In some implementations, any or all of the speeds V31, V32, V33, and/or V34 may be a speed that corresponds with a maximum (or full) throttle of the aerial vehicle 130. Further, in some implementations, at the speed V32, the aerial vehicle 130 may ascend in a forward-flight orientation. Moreover, at the speed V32, the angle of ascent AA1 may be converged.

[0079] As shown in Figure 3b, the second location 320 may be in the air and substantially downwind of the ground station 110. The second location 320 may be oriented with respect to the ground station 110 in a similar way as the first location 310 may be oriented with respect to the ground station 110.

[0080] For example, the second location 320 may be at a first angle from an axis extending from the ground station 110 that is substantially parallel to the ground 302. In some implementations, the first angle may be 30 degrees from the axis. In some situations, the first angle may be referred to as azimuth, and the angle may be between 30 degrees clockwise from the axis and 330 degrees clockwise from the axis, such as 15 degrees clockwise from the axis or 345 degrees clockwise from the axis.

[0081] In addition, as shown in Figure 3b, the second location 320 may be substantially upwind of the first location 310. The term“substantially upwind,” as used in this disclosure, refers to exactly upwind and/or one or more deviations from exactly upwind that do not significantly impact transitioning an aerial vehicle between certain flight modes as described herein.

[0082] At one or more points 318, a tension of the tether 120 may increase during the ascent. For example, a tension of the tether 120 at point 318C may be greater than a tension of the tether 120 at point 318B, a tension of the tether 120 at point 318B may be greater than a tension of the tether 120 at point 318A. Further, a tension of the tether 120 at point 318A may be greater than a tension of the tether at point 314.

[0083] With this arrangement, a curvature of the tether 120 may decrease during the ascent. For example, a curvature the tether 120 at point 318C may be less than a curvature the tether at point 318B, and a curvature of the tether 120 at point 318B may be less than a curvature of the tether at point 318A. Further, in some examples, a curvature of the tether 120 at point 318A may be less than a curvature of the tether 120 at point 314.

[0084] Moreover, in some examples, when the aerial vehicle 130 includes a GPS receiver, operating the aerial vehicle 130 in the forward-flight orientation to ascend at an angle of ascent may involve monitoring the ascent of the aerial vehicle 130 with the GPS receiver. With such an arrangement, control of a trajectory of the aerial vehicle 130 during the ascent may be improved. As a result, the aerial vehicle 130’s ability to follow one or more portions and/or points of the path 316 may be improved.

[0085] Further, in some examples, when the aerial vehicle 130 includes at least one pitot tube, operating the aerial vehicle 130 in a forward-flight orientation to ascend at an angle of ascent may involve monitoring an angle of attack of the aerial vehicle 130 or a side slip of the aerial vehicle 130 during the ascent with the at least one pitot tube. With such an arrangement, control of the trajectory of the aerial vehicle during the ascent may be improved. As a result, the aerial vehicle 130’s ability to follow one or more portions and/or points of the path 316 may be improved. The angle of attack may be an angle between a body axis of the aerial vehicle 130 and an apparent wind vector. Further, the side slip may be an angle between a direction substantially perpendicular to a heading of the aerial vehicle 130 and the apparent wind vector.

[0086] Example 300 continues at a point 322 with transitioning the aerial vehicle 130 from the forward-flight orientation to a crosswind-flight orientation. In some examples, transitioning the aerial vehicle 130 from the forward-flight orientation to the crosswind-flight orientation may involve a flight maneuver.

[0087] When the aerial vehicle 130 is in the crosswind-flight orientation, the aerial vehicle 130 may engage in crosswind flight. For instance, when the aerial vehicle 130 engages in crosswind flight, the aerial vehicle 130 may fly substantially along a path, such as path 150, to generate electrical energy. In some implementations, a natural roll and/or yaw of the aerial vehicle 130 may occur during crosswind flight.

[0088] As shown in Figure 3b, at points 314-322 a bottom of the tether 120 may be a predetermined altitude 324 above the ground 302. With this arrangement, at points 314-322 the tether 120 may not touch the ground 302. In some examples, the predetermined altitude 324 may be less than the predetermined altitude 312. In some implementations, the predetermined altitude 324 may be greater than one half of the height of the ground station 110. And in at least one such implementation, the predetermined altitude 324 may be 6 meters.

[0089] Thus, example 300 may be carried out so that the tether 120 may not contact the ground 302. With such an arrangement, the mechanical integrity of the tether 120 may be improved. For example, the tether 120 might not catch on (or tangle around) objects located on the ground 302. As another example, when the tether sphere 304 is located above a body of water (e.g., an ocean, a sea, a lake, a river, and the like), the tether 120 might not be submersed in the water. In addition, with such an arrangement, safety of one or more people located near the ground station 110 (e.g., within the portion 304A of the tether sphere 304) may be improved.

[0090] In addition, example 300 may be carried out so that a bottom of the tether 120 remains above the predetermined altitude 324. With such an arrangement, the mechanical integrity of the tether 120 may be improved as described herein and/or safety of one or more people located near the ground station 110 (e.g., within the portion 304A of the tether sphere 304) may be improved.

[0091] Moreover, one or more actions that correspond with points 306-322 may be performed at various different time periods in various different embodiments. For instance, the one or more actions that correspond with point 306 may be performed at a first time period, the one or more actions that correspond with point 308 may be performed at a second time period, the one or more actions that correspond with point 314 may be performed at a third time period, the one or more actions that correspond with point 318A may be performed at a fourth time period, the one or more actions that correspond with point 318B may be performed at a fifth time period, the one or more actions that correspond with point 318C may be performed at a sixth time period, and the one or more actions that correspond with point 322 may be performed at a seventh time period. However, in other examples, at least some of the actions of the one or more actions that correspond with points 306-322 may be performed concurrently.

[0092] Figures 4a-c are graphical representations involving an angle of ascent, according to an example embodiment. In particular, Figure 4a is a graphical representation 402, Figure 4b is a graphical representation 404, and Figure 4c is a graphical representation 406. Each of graphical representations 402, 404, and 406 may be based on example 300.

[0093] More specifically, in Figures 4a-c, an aerial vehicle in an example of transitioning the aerial vehicle from hover flight to crosswind flight may have a thrust-to- weight ratio (T/W) of 1.3 and a coefficient of drag (C D ) equal to the equation 3 + (C 2

L / eARɩ ), where C L is coefficient of lift, e is span efficiency of the aerial vehicle, and AR is aspect ratio of the aerial vehicle. However, in other examples, aerial vehicles described herein may have various other thrust-to-weight ratios, such as a thrust-to-weight ratio greater than 1.2. Further, in other examples, aerial vehicles described herein may have various other values of C D , such as a value of C D between 0.1 and 0.2.

[0094] As noted, Figure 4a is the graphical representation 402. In particular, the graphical representation 402 depicts an angle of ascent of an aerial vehicle in relation to air speed. In graphical representation 402, the angle of ascent may be measured in degrees, and the airspeed may be measured in m/s. As shown in Figure 4a, a point 402A on the graphical representation 402 may represent a maximum angle of ascent of an aerial vehicle for attached flow during an ascent, such as at one or more points 318 in example 300. In graphical representation 402, the maximum angle of ascent may be about 65 degrees, and an airspeed that corresponds with the maximum angle of ascent may be about 11 m/s.

[0095] Moreover, as noted, Figure 4b is the graphical representation 404. In particular, the graphical representation 404 depicts an angle of ascent of an aerial vehicle in relation to C L of the aerial vehicle. In graphical representation 404, the angle of ascent may be measured in degrees, and C L may be a value without a unit of measurement. As shown in Figure 4b, a point 404A on the graphical representation 404 may represent a maximum angle of ascent of an aerial vehicle for attached flow during an ascent, such as at one or more points 318 in example 300. In graphical representation 404, the maximum angle of ascent may be about 65 degrees, and the C L that corresponds with the maximum angle of ascent may be about 0.7.

[0096] Further, as noted, Figure 4c is the graphical representation 406. In particular, the graphical representation 406 depicts a first component of a speed of an aerial vehicle in relation to a second component of the speed of the aerial vehicle. In graphical representation 406, the first and second components of speed of the aerial vehicle may be measured in m/s. In some examples, the first component of the speed of the aerial vehicle may be in a direction that is substantially parallel with the ground. Further, in some examples, the second component of the speed of the aerial vehicle may be in a direction that is substantially perpendicular with the ground.

[0097] As shown in Figure 4c, a point 406A on the graphical representation 406 may represent a first and second component of a speed of the aerial vehicle when the aerial vehicle is at a maximum angle of ascent for attached flow during an ascent, such as at one or more points 318 in example 300. In graphical representation 406, the first component of the speed of the aerial vehicle that corresponds with the maximum angle of ascent may about 5 m/s, and the second component of the speed of the aerial vehicle that corresponds with the maximum angle of ascent may be about 10.25 m/s.

[0098] Figures 5a and 5b depict a tether sphere 504, according to an example embodiment. In particular, the tether sphere 504 has a radius based on a length of a tether 520, such as a length of the tether 520 when it is extended. As shown in Figures 5a and 5b, the tether 520 is connected to a ground station 510, and the ground station 510 is located on ground 502. Further, as shown in Figures 5a and 5b, relative wind 503 contacts the tether sphere 504. In Figures 5a and 5b, only a portion of the tether sphere 504 that is above the ground 502 is depicted. The portion may be described as one half of the tether sphere 504.

[0099] The ground 502 may take the form of or be similar in form to the ground 302, the tether sphere 504 may take the form of or be similar in form to the tether sphere 304, the ground station 510 may take the form of or be similar in form to the ground station 110 and/or the ground station 210, and the tether 520 may take the form of or be similar in form to the tether 120 and/or the tether 220.

[00100] Examples of transitioning an aerial vehicle between hover flight and crosswind flight described herein may be carried out in and/or substantially on a first portion 504A of the tether sphere 504. As shown in Figures 5a and 5b, the first portion 504A of the tether sphere 504 is substantially downwind of the ground station 510. The first portion 504A may be described as one quarter of the tether sphere 504. The first portion 504A of the tether sphere 504 may take the form of or be similar in form to the portion 304A of the tether sphere 304.

[00101] Moreover, examples of transitioning an aerial vehicle between hover flight and crosswind flight described herein may be carried out at a variety of locations in and/or on the first portion 504A of the tether sphere 504. For instance, as shown in Figure 5a, while the aerial vehicle is in a hover-flight orientation, the aerial vehicle may be positioned at a point 508 that is substantially on the first portion 504A of the tether sphere 504.

[00102] Further, as shown in Figure 5b, when the aerial vehicle transitions from the hover-flight orientation to a forward-flight orientation, the aerial vehicle may be positioned at a point 514 that is inside the first portion 504A of the tether sphere 504. Further still, as shown in Figure 5b, when the aerial vehicle ascends in the forward-flight orientation to a point 518 that is substantially on the first portion 504A of the tether sphere 504, the aerial vehicle may follow a path 516. The path 516 may take the form of a variety of shapes. For instance, the path 516 may be a line segment, such as a chord of the tether sphere 504. Other shapes and/or types of shapes are possible as well.

[00103] The point 508 may correspond to point 308 in example 300, the point 514 may correspond to point 314 in example 300, the point 518 may correspond to point 318C in example 300, and the path 516 may take the form of or be similar in form to the path 316.

[00104] Further, in accordance with this disclosure, the point 508 and the point 518 may be located at various locations that are substantially on the first portion 504A of the tether sphere 504, and the point 514 may be located at various locations that are inside the first portion 504A of the tether sphere 504. D. Transitioning an Aerial Vehicle from Crosswind Flight to Hover Flight

[00105] Figures 6a-c depict an example 600 of transitioning an aerial vehicle from crosswind flight to hover flight, according to an example embodiment. Example 600 is generally described by way of example as being carried out by the aerial vehicle 130 described above in connection with Figure 1. For illustrative purposes, example 600 is described in a series of actions of the aerial vehicle 130 as shown in Figures 6a-c, though example 600 could be carried out in any number of actions and/or combination of actions.

[00106] As shown in Figure 6a, the aerial vehicle 130 is connected to the tether 120, and the tether 120 is connected to the ground station 110. The ground station 110 is located on the ground 302. Moreover, as shown in Figure 6a, the tether 120 defines the tether sphere 304. Example 600 may be carried out in and/or substantially on the portion 304A of the tether sphere 304.

[00107] Example 600 begins at a point 606 with operating the aerial vehicle 130 in a crosswind-flight orientation. When the aerial vehicle is in the crosswind-flight orientation, the aerial vehicle 130 may engage in crosswind flight. Moreover, at point 606 the tether 120 may be extended.

[00108] Example 600 continues at a point 608 with while the aerial vehicle 130 is in the crosswind-flight orientation, positioning the aerial vehicle 130 at a first location 610 that is substantially on the tether sphere 304. (In some examples, the first location 610 may be referred to as a third location). As shown in Figure 6a, the first location 610 may in the air and substantially downwind of the ground station 110. The first location 610 may take the form of or be similar in form to the first location 310. However, in some examples, the first location 610 may have an altitude that is greater than an altitude of the first location 310.

[00109] For example, the first location 610 may be at a first angle from an axis that is substantially parallel to the ground 302. In some implementations, the angle may be 30 degrees from the axis. In some situations, the first angle may be referred to as azimuth, and the first angle may be between 30 degrees clockwise from the axis and 330 degrees clockwise from the axis, such as 15 degrees clockwise from the axis or 345 degrees clockwise from the axis.

[00110] Moreover, at point 606 and point 608, a bottom of the tether 120 may be a predetermined altitude 612 above the ground 302. With this arrangement, at point 606 and point 608 the tether 120 may not contact the ground 302. The predetermined altitude 612 may be greater than, less than, and/or equal to the predetermined altitude 312.

[00111] Example 600 continues at a point 614 with transitioning the aerial vehicle from the crosswind-flight orientation to a forward-flight orientation, such that the aerial vehicle 130 moves from the tether sphere 120. As shown in Figure 6b, the aerial vehicle 130 may move from the tether sphere 304 to a location toward the ground station 110.

[00112] When the aerial vehicle 130 is in the forward-flight orientation, the aerial vehicle may engage in forward flight. In some examples, transitioning the aerial vehicle 130 from the crosswind-flight orientation to the forward-flight orientation may involve a flight maneuver, such as pitching forward. Further, in such an example, the flight maneuver may be executed within a time period, such as less than one second.

[00113] At point 614, the aerial vehicle 130 may achieve attached flow. Further, at point 314, a tension of the tether 120 may be reduced. With this arrangement, a curvature of the tether 120 at point 614 may be greater than a curvature of the tether 120 at point 608.

[00114] Example 600 continues at one or more points 618 with operating the aerial vehicle 130 in the forward-flight orientation to ascend at an angle of ascent AA2 to a second location 620. (In some examples, the second location 620 may be referred to as a fourth location). As shown in Figure 6b, the aerial vehicle 130 may fly substantially along a path 616 during the ascent at one or more points 618. In this example, one or more points 618 includes two points, a point 618A and point 618B. However, in other examples, one or more points 618 may include less than two or more than two points.

[00115] In some examples, the angle of ascent AA2 may be an angle between the path 618 and the ground 302. Further, the path 616 may take various different forms in various different embodiments. For instance, the path 616 may a line segment, such as a chord of the tether sphere 304. Other shapes and/or types of shapes are possible as well. The angle of ascent AA2 may take the form of or be similar in form to the angle of ascent AA1, and the path 616 may take the form of or be similar in form to the path 316.

[00116] In some implementations, at one or more points 618, the aerial vehicle 130 may ascend with substantially no thrust provided by the rotors 134A-D of the aerial vehicle 130. With this arrangement, the aerial vehicle 130 may decelerate during the ascent. For instance, at one or more points 618, the rotors 134A-D of the aerial vehicle 130 may be shutoff. The term“substantially no,” as used in this disclosure, refers to exactly no and/or one or more deviations from exactly no that do not significantly impact transitioning between certain flight modes as described herein.

[00117] Moreover, in some implementations, the aerial vehicle 130 may have attached flow during the ascent. And in such an implementation, effectiveness of one or more control surfaces of the aerial vehicle 130 may be maintained. Further, in such an implementation, example 600 may involve selecting a maximum angle of ascent, such that the aerial vehicle 130 has attached flow during the ascent. Moreover, in such an implementation, example 600 may involve adjusting a pitch angle of the aerial vehicle based on the maximum angle of ascent and/or adjusting thrust of the aerial vehicle 130 based on the maximum angle of ascent. In some examples, the adjusting thrust of the aerial vehicle 130 may involve using differential thrusting of one or more of the rotors 134A-D of the aerial vehicle 130. [00118] As shown in Figure 6b, at point 614 the aerial vehicle 130 may have a speed V61 and a pitch angle PA61; at point 618A the aerial vehicle 130 may have a speed V62 and a pitch angle PA62; and at point 618B the aerial vehicle 130 may have a speed V63 and a pitch angle PA63.

[00119] In some implementations, the angle of ascent AA2 may be selected before point 618A. With this arrangement, the pitch angle PA61 and/or the pitch angle PA62 may be selected based on the angle of ascent AA2. Further, in some examples, the pitch angle PA62 and the pitch angle PA63 may be equal to the pitch angle PA61. However, in other examples, the pitch angles PA61, PA62, and PA63 may be different than each other. For instance, PA61 may be greater or less than PA62 and/or PA63; PA62 may be greater or less than PA63 and/or PA61; and PA63 may be greater or less than PA61 and/or PA62. Further, PA63 may be selected and/or adjusted during the ascent. Further still, PA61 and/or PA62 may be adjusted during the ascent.

[00120] Moreover, in some implementations, the speed V61 and/or the speed V62 may be selected based on the angle of ascent AA2. Further, in some examples, the speed V62, and the speed V63 may be equal to the speed V61. However, in other examples, the speeds V61, V62, V63 may be different than each other. For example, the speed V63 may be less than the speed V62, and the speed V62 may be less than the speed V61. Further, speeds V61, V62, and V63 may be selected and/or adjusted during the ascent.

[00121] In some implementations, any of speeds V61, V62, and/or V64 may be a speed that corresponds with a minimum (or no) throttle of the aerial vehicle 130. Further, in some implementations, at the speed V62, the aerial vehicle 130 may ascend in a forward- flight orientation. Moreover, at the speed V62, the angle of ascent AA2 may be converged. As shown in Figure 6, the second location 620 may be in the air and substantially downwind of the ground station 110. The second location 620 may be oriented with respect to the ground station 110 a similar way as the first location 610 may be oriented with respect to the ground station 110.

[00122] For example, the first location 610 may be at a first angle from an axis that is substantially parallel to the ground 302. In some implementations, the angle may be 30 degrees from the axis. In some situations, the first angle may be referred to as azimuth, and the first angle may be between 30 degrees clockwise from the axis and 330 degrees clockwise from the axis, such as 15 degrees clockwise from the axis or 345 degrees clockwise from the axis.

[00123] As another example, the first location 610 may be at a second angle from the axis. In some implementations, the second angle may be 10 degrees from the axis. In some situations, the second angle may be referred to as elevation, and the second angle may be between 10 degrees in a direction above the axis and 10 degrees in a direction below the axis.

[00124] At one or more points 618, a tension of the tether 120 may increase during the ascent. For example, a tension of the tether 120 at point 618B may be greater than a tension of the tether at point 618A, and a tension of the tether at point 618A may be greater than a tension of the tether at point 614.

[00125] With this arrangement, a curvature of the tether 120 may decrease during the ascent. For example, a curvature the tether 120 at point 618B may be less than a curvature of the tether 120 at point 618A. Further, in some examples, a curvature of the tether 120 at point 618A may be less than a curvature of the tether 120 at point 614.

[00126] Moreover, in some examples, when the aerial vehicle 130 includes a GPS receiver, operating the aerial vehicle 130 in the forward-flight orientation to ascend at an angle of ascent may involve monitoring the ascent of the aerial vehicle with the GPS receiver. With such an arrangement, control of a trajectory of the aerial vehicle 130 during the ascent may be improved. As a result, the aerial vehicle 130’s ability to follow one or more portions and/or portions of the path 616 may be improved.

[00127] Further, in some examples, when the aerial vehicle 130 includes at least one pitot tube, operating the aerial vehicle 130 in the forward-flight orientation to ascend at an angle of ascent may involve monitoring an angle of attack of the aerial vehicle 130 or a side slip of the aerial vehicle 130 during the ascent with the at least one pitot tube. With such an arrangement, control of the trajectory of the aerial vehicle 130 during the ascent may be improved. As a result, the aerial vehicle’s ability to follow one or more portions and/or points of the path 616 may be improved.

[00128] Moreover, as shown in Figure 6b, at point 614 and point 618 a bottom of the tether 120 may be a predetermined altitude 624 above the ground 302. With this arrangement, at point 614 and point 618 the tether 120 may not touch the ground 302. In some examples, the predetermined altitude 624 may be less than the predetermined altitude 612. And the predetermined altitude 624 may be greater than, less than, and/or equal to the predetermined the predetermined altitude 324. In some implementations, the predetermined altitude 624 may be greater than one half of the height of the ground station 110. And in at least one such implementation, the predetermined altitude 624 may be 6 meters.

[00129] Example 600 continues at a point 622 with transitioning the aerial vehicle 130 from the forward-flight orientation to a hover-flight orientation. In some examples, transitioning the aerial vehicle 130 from the forward-flight orientation to the hover-flight orientation may involve a flight maneuver. Further, transitioning the aerial vehicle 130 from the forward-flight orientation to the hover-flight orientation may occur when the aerial vehicle 130 has a threshold speed, such as 15 m/s. In some implementations, transitioning the aerial vehicle 130 from the forward-flight orientation to the hover-flight orientation may occur when the speed V63 is 15 m/s. Further, at point 622, a tension of the tether 120 may be greater than a tension of the tether at point 618B. [00130] During the transition from the forward-flight orientation to the hover-flight orientation, the aerial vehicle 130 may be positioned at third location 624 (In some examples, the third location 624 may be referred to as a fifth location). As shown in Figure 6c, the third location 624 may be in the air and substantially downwind of the ground station 110. In some implementations, the third location 624 could be the same as or similar to the second location 620. When the third location 624 is not substantially on the tether sphere 304, after point 622 the aerial vehicle 130 may be blown by the wind to a fourth location (not shown) that is substantially on the tether sphere 304.

[00131] Moreover, as shown in Figure 6c, at point 622 a bottom of the tether 120 may be a predetermined altitude 626 above the ground 302. With this arrangement, at point 626 the tether 120 may not touch the ground 302. In some examples, the predetermined altitude 626 may be greater than the predetermined altitude 612 and/or the predetermined altitude 624.

[00132] Thus, example 600 may be carried out so that the tether 120 may not contact the ground 602. With such an arrangement, the mechanical integrity of the tether 120 may be improved. For example, the tether 120 might not catch on (or tangle around) objects located on the ground 302. As another example, when the tether sphere 304 is located above a body of water described herein, the tether 120 might not be submersed in the water. In addition, with such an arrangement, safety of one or more people located near the ground station 110 (e.g., within the portion 304A of the tether sphere 304) may be improved.

[00133] In addition, example 600 may be carried out so that a bottom of the tether 120 remains above the predetermined altitude 624. With such an arrangement, the mechanical integrity of the tether 120 may be improved as described herein and/or safety of one or more people located near the ground station may be improved.

[00134] Moreover, one or more actions that correspond with points 606-622 may be performed at various different time periods in various different embodiments. For instance, the one or more actions that correspond with point 606 may be performed at a first time period, the one or more actions that correspond with point 608 may be performed at a second time period, the one or more actions that correspond with point 614 may be performed at a third time period, the one or more actions that correspond with point 618A may be performed at a fourth time period, the one or more actions that correspond with point 618B may be performed at a fifth time period, and the one or more actions that correspond with point 622 may be performed at a seventh time period. However, in other examples, at least some of the actions of the one or more actions that correspond with points 606-622 may be performed concurrently.

[00135] Although example 600 has been described above with reference to Figures 6a- c, in accordance with this disclosure, point 608 and point 622 may occur at various locations that are substantially on the portion 304A of the tether sphere 304, and point 614 and one or more points 618 may occur at various locations that are inside the portion 304A of the tether sphere. III. Illustrative Drive Mechanism

[00136] The present embodiments advantageously provide a drive mechanism (e.g., a motor drive mechanism) that includes a tubular shaft in coaxial alignment with a fixed central shaft. This arrangement beneficially distributes loads in the system such that a bending force is imparted on the fixed central shaft and precession loads are imparted on the tubular shaft. Figures 7A and 7B show a drive mechanism 710 having a stator 715 and a rotor 720, where the rotor 720 may be arranged coaxially with the stator 715. In one embodiment shown in Figures 7A and 7B, the rotor 720 may be configured to rotate coaxially within the stator 715. In another embodiment, the rotor may have a two-piece construction (not shown) with each piece configured in a disk-form, and the stator may also be configured in a disk-form that is disposed between the two rotor disks, as in an axial flux motor. In various embodiments, all or portions of the structural elements of rotor 720 may be made of aluminum, steel, a metal alloy, carbon, or a composite material, including carbon fiber, aramid or other fiber reinforced plastics, among other possibilities. In preferred embodiments, the rotor 720 may be made of aluminum or carbon fiber.

[00137] A central shaft 725 may be arranged coaxially within the stator 715. The central shaft 725 may have a proximal end 726 and a distal end 727. The proximal end 726 of the central shaft 725 may be fixedly mounted relative to the stator 715 and the distal end 727 of the central shaft 725 may be a free end that extends beyond the stator 715 and the rotor 720. The central shaft 725 may be solid or may define a hollow cavity. In a preferred embodiment, the central shaft may have a tubular configuration to reduce the weight of the drive mechanism. A tubular shaft 730 may be arranged coaxially about the central shaft 725 and may be rotatably coupled to the central shaft 725, sharing a central axis. The central shaft 725 and the tubular shaft 730 may be made of aluminum, steel, a metal alloy, carbon fiber or fiberglass reinforced plastic, among other possibilities. In a preferred embodiment, the central shaft 725 and the tubular shaft 730 are made of aluminum.

[00138] The tubular shaft 730 may have a proximal end 731 and a distal end 732 that may correspond in orientation to the proximal and distal ends 726, 727 of the central shaft 725. The distal end 727 of the central shaft 725 may terminate at any point ranging from a location within the tubular shaft 730 to a point beyond the distal end 732 of the tubular shaft 730 and/or outside the tubular shaft 730.

[00139] Preferably, the proximal end 731 of the tubular shaft 730 is spaced apart from the fixed proximal end 726 of the central shaft 725 along the common central axis. In some operational conditions, this arrangement may prevent the rotatable tubular shaft 730 from contacting the surface to which the central shaft 725 is mounted on, both in a static condition and when bending and precession loads are imparted into the drive mechanism 710 during operation.

[00140] The tubular shaft 730 may also be coupled to the rotor 720. In one embodiment, the exterior surface of the tubular shaft 730 may include, define, and or be attached to a flange 735, and the flange 735 may couple the tubular shaft 730 to the rotor 720. In various embodiments, the flange 735 may be continuous or define a plurality of spokes. In some embodiments, the flange 735 may be made of aluminum, steel, a metal alloy, carbon, or a composite material, including carbon fiber, aramid or other fiber reinforced plastics, among other possibilities. In some embodiments, two carbon fiber surfaces each having a different cone angle may be joined together to form the flange 735. The flange 735 may be bonded to the tubular shaft, press-fit onto the tubular shaft 730, removably attached to the tubular shaft 730 via fasteners, or may be formed as a unitary component of the tubular shaft 730, among other possibilities.

[00141] In one embodiment, a propeller 740 may be coupled to the distal end 732 of the tubular shaft 730. As examples, the propeller 740 may be configured for an aerial vehicle, a wind turbine, a hovercraft, or a boat. Other attachments to the distal end 732 of the tubular shaft 730 that impart bending and/or precession loads during rotation are contemplated as well.

[00142] In one embodiment, the drive mechanism 710 may further include a rigid frame 745. In this embodiment, the stator 715 and the central shaft 725 may both be fixedly coupled to the rigid frame 745. In one embodiment, the rigid frame 745 may be configured to be coupled to an aerial vehicle. In another embodiment, the rigid frame 745 may be configured to be coupled to a wind turbine. In various other embodiments, the rigid frame 745 may be configured to be coupled to a hovercraft, a boat or any other vehicle or system that is subject to dynamic loads and that utilizes a motor with a drive shaft.

[00143] In one embodiment, the drive mechanism 710 includes at least one bearing assembly disposed between the tubular shaft 730 and the central shaft 725. The bearing assembly may rotatably couple the tubular shaft 730 to the central shaft 725. In one embodiment, the bearing assembly may include a radial bearing and/or a taper bearing. In various embodiments, the bearing assembly may include a ball bearing, and/or a roller or needle bearing, among other possibilities.

[00144] In a preferred embodiment, the at least one bearing assembly includes a first bearing 750, 775 and a second bearing 751, 776. The first bearing 750, 775 and the second bearing 751, 776 are preferably spaced apart from one another along the central shaft 725 to account for precession loads in the system. More specifically, the first bearing 750, 775 may be preferably located along the distal end 727 of the central shaft 725 and the second bearing 751, 776 may be preferably located along the proximal end 731 of the tubular shaft 730. In this arrangement, inner races 733, 777 of the first and second bearings 750, 775, 751, 776 are preferably static relative to an exterior of the central shaft 725, while outer races 734, 778 of the first and second bearings 750, 775, 751, 776 are preferably static relative to an interior surface of the tubular shaft 730. As the stator 715 causes the rotor 720 and tubular shaft 730 to rotate, the outer races 734, 778 rotate with the tubular shaft 730 while the inner races 733, 777 remain fixed. In one embodiment, the first and second bearing assemblies 750, 775, 751, 776 may be press-fit onto the central shaft 725 and into the tubular shaft 730. Alternatively or additionally, the bearing races may be bonded to either or both the central shaft 725 and the tubular shaft 730, or they may be fastened by other means. Further, the bearings may be fixed from moving along the common central axis relative to the central shaft 725 and/or the tubular shaft 730 by means of dimples, protrusions, detents, snap rings, collars, or other methods. As illustrated in Figure 7A, the first bearing 750 and the second bearing 751 may be ball bearings.

[00145] In another embodiment, illustrated in Figure 7A, the drive mechanism 710 may further include a distal thrust bearing assembly 755 disposed within the tubular shaft 730 at the distal end 727 of the central shaft 725. The distal thrust bearing assembly 755 prevents or limits linear movement of the tubular shaft 30 along the common central axis relative to the central shaft 725. In a further embodiment, the drive mechanism 710 may also include a retaining flange 760 at the tip of the distal end 727 of the central shaft 725 (or alternatively along the distal end 727). The retaining flange may adjoin and/or be attached to one race of the distal thrust bearing assembly 755, in order to prevent movement of the distal thrust bearing assembly 755 along the common central axis. The other race of the distal thrust bearing assembly 755 may be coupled to the tubular shaft 730, in order to prevent movement of the tubular shaft 730 relative to the distal thrust bearing assembly 755, and consequently to prevent linear movement relative to the central shaft 725. The distal thrust bearing assembly 755 may be coupled to the tubular shaft 730 via the outer race 734 of first bearing 750, or via dimples, protrusions, detents, snap rings, fingers, or other methods.

[00146] In yet another embodiment, in an arrangement in which the distal end 727 of the central shaft 725 is coextensive with, or extends beyond, the distal end 732 of the tubular shaft 730, the distal thrust bearing assembly 755 may be housed external to the tubular shaft 730 in a propeller hub 770.

[00147] In another embodiment, also illustrated in Figure 7A, the drive mechanism 710 may further include a proximal thrust bearing assembly 765 in a space between the proximal end of the central shaft and the proximal end of the tubular shaft. In this arrangement the proximal thrust bearing assembly 765 is disposed about the central shaft 725 adjacent to the proximal end 731 of the tubular shaft 730. The proximal thrust bearing assembly 765 likewise prevents or limits axial movement of the tubular shaft 30 relative to the central shaft 725.

[00148] In an alternative embodiment, shown in Figure 7B, the first bearing 775 and the second bearing 776 may be radial taper bearings, which operate to limit linear movement along the common central axis of the tubular shaft 730 relative to the central shaft 725. The bearings may be fixed from moving along the common central axis relative to the central shaft 725 and/or the tubular shaft 730 by means of dimples, protrusions, detents, snap rings, collars, or other methods.

IV. Conclusion

[00149] The particular arrangements shown in the Figures should not be viewed as limiting. It should be understood that other embodiments may include more or less of each element shown in a given Figure. Further, some of the illustrated elements may be combined or omitted. Yet further, an exemplary embodiment may include elements that are not illustrated in the Figures.

[00150] Additionally, while various aspects and embodiments have been disclosed herein, other aspects and embodiments will be apparent to those skilled in the art. The various aspects and embodiments disclosed herein are for purposes of illustration and are not intended to be limiting, with the true scope and spirit being indicated by the following claims. Other embodiments may be utilized, and other changes may be made, without departing from the spirit or scope of the subject matter presented herein. It will be readily understood that the aspects of the present disclosure, as generally described herein, and illustrated in the figures, can be arranged, substituted, combined, separated, and designed in a wide variety of different configurations, all of which are contemplated herein.