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Patent Searching and Data


Title:
ELECTRICAL DISCHARGE MACHINING INTEGRATED CONTROL SYSTEM
Document Type and Number:
WIPO Patent Application WO/2016/149616
Kind Code:
A4
Abstract:
An electrical discharge machining (EDM) system and method including (a) an electrode supported by a spindle, (b) a spindle support, (c) a workpiece holder, (d) a gap voltage measurement device, and (d) a single integrated controller. The single integrated controller is responsive to the measured gap voltage to control all of the spindle, the spindle support, and the workpiece holder, providing improved speed, accuracy, and part quality.

Inventors:
GROTENHUIS KIM MICHAEL (US)
PALMER DALE DUNCAN (US)
VANDENBOSCH CHAD MICHAEL (US)
Application Number:
PCT/US2016/023128
Publication Date:
January 19, 2017
Filing Date:
March 18, 2016
Export Citation:
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Assignee:
JOHNSON TECH INC (US)
International Classes:
B23H1/02; B23H7/06; B23H7/26
Attorney, Agent or Firm:
BURPEE, Charles E. et al. (US)
Download PDF:
Claims:
AMENDED CLAIMS

received by the International Bureau on 27 December 2016 (27.12.16)

1. An electrical discharge machining (EDM) system comprising:

an integrated control including a workpiece program memory adapted to store a workpiece program defining a multi-axis program path of an electrode with respect to a workpiece;

a workpiece support adapted to support the workpiece, the workpiece support operatively connected to and controlled by the integrated control;

a spindle movably supporting the electrode, the spindle operatively connected to and controlled by the integrated control;

a spindle support supporting the spindle, the spindle support operatively connected to and controlled by the integrated control; and

a gap voltage measurement system adapted to measure the gap voltage between the electrode and the workpiece;

the integrated control being operatively connected to the gap voltage measurement system, the integrated control being dynamically responsive to the measured gap voltage, the integrated control dynamically controlling both the speed along the multi- axis program path and the forward or reverse direction along the multi-axis program path to dynamically maintain a desired gap voltage by dynamically controlling the movement of the workpiece support, the electrode, and the spindle support.

2. An EDM system as defined in claim 1 wherein the workpiece support is movable about A and B rotational axes.

3. An EDM system as defined in claim 2 wherein the spindle support is movable along a Z' linear axis.

4. An EDM system as defined in claim 3 wherein the electrode is movable along X, Y, and Z linear axes, the Z and Z' linear axes being substantially parallel.

5. An EDM system as defined in claim 1 wherein the electrode is movable along a Z' linear axis.

AMENDED SHEET (ARTICLE 19)

1

6. An EDM system as defined in claim 5 wherein the spindle support is movable along X, Y, and Z linear axes, the Z and Z' linear axes being substantially parallel.

7. An EDM system as defined in claim 1 wherein the spindle support is movable along X, Y, and Z linear axes.

8. An electrical discharge machining (EDM) method comprising:

providing an EDM system including a spindle supporting an electrode, a spindle support supporting the spindle, a workpiece support supporting a workpiece, and a gap voltage measuring system adapted to dynamically measure a gap voltage between the electrode and the workpiece supported by the workpiece support;

storing a workpiece program in memory, the workpiece program defining a multi-axis program path of the electrode with respect to the workpiece; and

dynamically controlling the spindle, the spindle support, and the workpiece support in response to the workpiece program and the gap voltage measuring system using an integrated controller operatively connected to the spindle, the spindle support, and the workpiece support, the dynamic controlling step including dynamically controlling both the speed along the multi-axis program path and the forward or reverse direction along the multi- axis program path to maintain a desired gap voltage.

9. An EDM method as defined in claim 8 wherein the controlling step includes controlling the movement of the workpiece support about A and B rotational axes.

10. An EDM method as defined in claim 9 wherein the controlling step includes controlling the movement the spindle support along a Z' linear axis.

11. An EDM method as defined in claim 10 wherein the controlling step includes controlling the movement of the electrode along X, Y, and Z linear axes, the Z and Z' linear axes being substantially parallel.

12. An EDM method as defined in claim 8 wherein the controlling step includes controlling the movement of the electrode along a Z' linear axis.

AMENDED SHEET (ARTICLE 19)

2

13. An EDM method as defined in claim 12 wherein the controlling step includes controlling the movement of the spindle support along X, Y, and Z linear axes, the Z and Z' linear axes being substantially parallel.

14. An EDM method as defined in claim 8 wherein the controlling step includes controlling the movement of the spindle support along X, Y, and Z linear axes.

AMENDED SHEET (ARTICLE 19)

3