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Title:
ELECTRONICALLY INTEGRATED CONDOM TESTING AND ROLLING MACHINE
Document Type and Number:
WIPO Patent Application WO/2019/207598
Kind Code:
A1
Abstract:
The present invention discloses an electronically integrated condom testing and rolling machine for testing of pinhole defect on condom body and rolling into a ring for further packing and a method to operate the same. More preferably, the present invention provides a machine (100) for hygienic condom production with 5 an automatic condom loading for pinhole detection comprising of a segregation assembly (101) for automatic segregation of condom, a transport assembly (102) for transporting segregated condom to a testing platform, a condom mounting station, testing unit (22), a condom rolling unit (16) and a rotating disc station (103), characterized in that a said rotating disc station (103) is sequentially moving 10 the condom mounted shaft under mounting station, testing unit and a condom rolling unit with the help of rotating impeller system, timing gear roller (10) and plurality of timing belt (21).

Inventors:
ZAKARIAHS MATHEW (IN)
Application Number:
PCT/IN2019/050326
Publication Date:
October 31, 2019
Filing Date:
April 23, 2019
Export Citation:
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Assignee:
ZAKARIAHS MATHEW (IN)
International Classes:
G01N27/02; A61F6/04
Domestic Patent References:
WO1999006810A11999-02-11
Foreign References:
KR100487260B12005-05-03
US20110030697A12011-02-10
US5499898A1996-03-19
EP1766382B12012-11-07
Attorney, Agent or Firm:
DHAKE, Poonam (IN)
Download PDF:
Claims:
CLAIMS

I Claim,

1. An automated machine for testing and rolling a hygiene condom product, the machine (100) comprising: a segregation assembly (101) comprising a rotating cylindrical -conical hollow drum (23), wherein the horizontal revolution of drum facilitates in sorting of a plurality of condom; and a transport assembly (102) comprising of plurality of guided and movable twine (25, 25a and 37) under tension and vibration, configured to transport an individual sorted condom in an upright position and continuously displacing it towards rotating disc station (103) for mounting on metal shaft (9) of rotating disc station; a condom mounting station includes condom holder (41) and condom mouth opener (18); a rotating disc station (103) comprising of rotary plate with central shaft (3) configured with a plurality of movable condom shaped shaft (9) mounted on cavities provided on base plate (5), a testing unit (22), a condom rolling unit (16); an electric signal unit configured with testing unit (22) and semi-rot drive unit (19) to segregate the good and bad condom as per signal received from testing unit;

Characterized by that the rotating drum (23) of segregation assembly (101) is electronically configured to freely hang the individual condom from the intermixed lot on a transport assembly (102) to perform an automatic segregation, and

1 continuously positioning an individual hung condom in an upright position and displacing it towards rotating disc station (103) for testing and rolling purpose.

2. The automated machine (100) as claimed in claim 1, wherein rotating cylindrical-conical hollow drum (23) is having channels slot on the internal wall of drum.

3. The automated machine (100) as claimed in claim 1, wherein plurality of guided and movable twine are consisting of a first twine path (25), second coordinating twine (25a) and third twine set (37).

4. The automated machine (100) as claimed in claim 3, wherein first twine path (25) is single unit loop forming elongated circle in and out of the drum guided on a plurality of pulley (27) using electric motor for hanging condoms on it.

5. The automated machine (100) as claimed in claim 3, wherein a second coordinating twine (25a) coordinates parallelly with a first twine path (25) in its middle way thereby forming a twine pair based conveyer to receive the hung condom from first twine path and holding the condom rim in between the pair gap while moving forward.

6. The automated machine (100) as claimed in claim 3, wherein a third twine set

(37) is pair of twine guided on a plurality of pulley (27) using electric motor and adjusted below the second twin to receive the condom in the upright positioned.

7. The automated machine (100) as claimed in claim 3, wherein a second coordinating twine (25a) is configured with pneumatic divider (44) to wide open the twin pair for dropping the condom in an upright position on to the third twine set (37). 8. The automated machine (100) as claimed in claim 1, wherein a transport assembly (102) further comprising a brush (31) placed below the second twine

2 set (25a) configured to pull and trap the condom in gap of first (25) and second twine (25 a).

9. The automated machine (100) as claimed in claim 1, wherein said condom mounting station including the condom holder (41), air sucker (4 la) and condom mouth opener (18).

10. The automated machine (100) as claimed in claim 9, wherein said condom mouth opener ( 18) is having a clamp configured to engage an opening end of the condom for smoothly insertion of condom-shaped metal shaft (9) into a condom body. 11. The automated machine (100) as claimed in claim 1, wherein said the rotating disc station is movable plates comprising a base plate (5), central shaft (3) and servo motor (7).

12. The automated machine (100) as claimed in claim 1, wherein said condom shaped shaft (9) is under revolution and disposed in a cavities of base plate (5) and configured with rotating impeller system comprising timing gear roller

(10) and plurality of timing belt (21).

13. The automated machine (100) as claimed in claim 1, wherein said shaft (9) disposed below condom mouth opener (18) and configured to enter the opened condom using reciprocating unit (12) and shaft lock-unlock unit (17). 14. The automated machine (100) as claimed in claim 1, wherein testing unit (22) is configured with conductive rubber brush housing (22a) and an earthing (20), capable of passing an electric charge, wherein said unit complete the electric circuit if condom mounted on condom shaft has pinhole defect as direct contact with conductive metal of shaft and generating an electric signal for rejection of said condom under test.

3

15. The automated machine (100) as claimed in claim 1, wherein a rolling unit (16) having a rolling belt for rolling the condom and air blower for ejecting the rolled ring-shaped condom from the tip of condom-shaped shaft.

16. The automated machine (100) as claimed in claim 1, wherein the machine further provided with two outlets with separate bins to receives a bad condom product from the diversion of semi -rot drive (19), and wherein the second bin receives an good condom product from the diversion of semi-rot drive (19).

17. The automated machine (100) as claimed in claim 1, wherein the machine further configured with plurality of sensor-reflector units to monitor the transportation of condom on transportation assembly.

4

Description:
TITLE OF THE INVENTION:

ELECTRONICALLY INTEGRATED CONDOM TESTING AND ROLLING MACHINE

FIELD OF THE INVENTION

The present invention relates to a machine which could be used for testing and rolling condom in condom manufacturing companies. More preferably, a machine for hygienic condom production with an automatic loading for pinhole detection and rolling into a ring for further packing. It involves all automatic and hygienic operation from testing, rolling till packaging, wherein the present invention provides a configuration of three moving twine that are effectively taking part in positioning the hung condom to upright position for further inserting of metal condom-shaped mold before electronic testing for pinhole. BACKGROUND AND PRIOR ART OF THE INVENTION

Condoms provide one of the most important means of preventing pregnancy and the spread of human immunodeficiency virus (HIV) and other sexually transmitted diseases. There are four vital steps to making a latex condom: 1) acquiring the resources, 2) shaping the condom, 3) testing the condom, and then 4) packaging it to be shipped out all over the world.

Pinhole defects while shaping the condom may lead to the passage of sperm or viruses through the condom wall. Also, embedded particles, which may become dislodged in handling or use, may represent latent pinhole defects. Thin regions in the condom wall may lead to breakage in use. Testing for such defects (Pinhole, particle, thin wall) in regulatory laboratories, or in the factories as part of production screening or quality assurance efforts, is a major tool for ensuring condom reliability.

Now a days most of the famous condom manufacturing companies are manually putting the condom on shaft (metal condom shape rod) for testing and rolling in ring before packaging. It takes lots of man power and care also. As it is hygiene product, skill and healthy people need to do the same.

Indian Patent application no, 2354/MUM/2012 discloses a CONDOM ROLLING & PACKING MACHINE, wherein pair of moving twines brings a plurality of condoms towards a rotary disc assembly. Before approaching the said rotary disc assembly, air is blown into the condoms for enlargement, and thereafter the inflated condoms are sequentially received and a shaft protrudes from the bottom of the rotary disc assembly enters into the condom, keeps it tight and upright over the rotary disc assembly for further testing and rolling into a ring. Though, the said machine is time inefficient in the overall packaging, but it involves manual handling process in step of segregation of intermixed condom while placing each condom on a moving twine in a required position i.e. upright (while blown an air into the condoms for enlargement). Hence, due to the very fact that it was a manual process, complete automation was not achieved. The fact that, a condom is a medical product and as such are subject to the corresponding health regulations of each country or region. These health regulations regulate the marketing conditions, quality controls and other requirements that condoms must comply with for sanitary approval, in order to ensure suitable reliability in use. Hence, there is a need to develop a machine which has all automatic operation from segregation, mounting on metal shaft, testing, rolling till packaging. As stated above, the problem in prior art machine is manual segregation of each condom for putting it on moving twine as well as worker skill involved to confirm the right position to hang condom on twine for blowing up. So, in accordance to present invention and while developing an automatic operation of this work sequence, inventors have developed a machine which will automatically (without intervention of human) segregates the intermixed condom in rotating drum and individually hang on the moving twin. In addition to this, the present invention provides a configuration of three moving twine that are effectively taking part in positioning the hung condom to upright position for further inserting of metal, condom-shaped mold before electronic testing for pinhole.

OBJECT OF THE INVENTION

The main objective of the present invention to provide a fully automatic condom testing and rolling machine.

Yet one more objective of the present invention to provide an automatic condom testing and rolling machine by avoiding human handling step.

SUMMARY OF THE INVENTION

A small scale manufacturing machine and method for packing condom with individual testing in accordance to the technique disclosed herein may address the hygienic handling of condom while testing and packing, eliminate human handling and related contamination risk and provide quality assurance on a one- to-one basis.

In other words, each condom is tested and rolled by method and apparatus described herein undergoes individual testing and rolling into ring before packing to ensure the condom rolled therein has no pinhole defect thereby meeting a regulatory and quality standards.

In accordance with a first aspect, an automated machine for testing and creating hygiene condom product, the machine (100) comprising: a segregation assembly (101) comprising a rotating cylindrical -conical hollow drum (23) , wherein the horizontal revolution of drum facilitates in sorting of a plurality of condom. Wherein, a rotating cylindrical-conical hollow drum (23) is having channels slot on the internal wall of drum. a transport assembly (102) comprising of plurality of guided and movable twines under tension and vibration, configured to transport an individual sorted condom in an upright position and continuously displacing it towards rotating disc station (103) for mounting on metal shaft (9) of rotating disc station. Where the plurality of guided and movable twine are consisting of a first twine path (25), second coordinating twine (25a) and third twine set (37). a condom mounting station includes condom holder (41) and condom mouth opener

(18); a rotating disc station (103) comprising of rotary plate with central shaft (3) configured with a plurality of movable condom shaped shaft (9) mounted on cavities provided on base plate (5), a testing unit (22), a condom rolling unit (16) having a rolling belt for rolling the condom and air blower for ejecting the rolled ring-shaped condom from the tip of condom-shaped shaft; an electric signal unit configured with testing unit (22) and semi-rot drive unit (19) to segregate the good and bad condom as per signal received from testing unit;

Characterized by that the rotating drum (23) of segregation assembly (101) is electronically configured to freely hang the individual condom from the intermixed lot on a transport assembly (102) to perform an automatic segregation, and continuously positioning an individual hung condom in an upright position and displacing it towards rotating disc station (103) for testing and rolling purpose.

In accordance to second exemplary aspect, an automated machine for testing and creating hygiene condom product consisting of first twine path (25) is single unit loop forming elongated circle in and out of the drum guided on a plurality of pulley (27) using electric motor for hanging condoms on it; a second coordinating twine (25a) coordinates parallelly with a first twine path (25) in its middle way thereby forming a twine pair based conveyer to receive the hung condom from first twine path and holding the condom rim in between the pair gap while moving forward and final third twine set (37) is pair of twine guided on a plurality of pulley (27) using electric motor and adjusted below the second twin to receive the condom in the upright positioned.

Wherein, a second coordinating twine (25a) is configured with pneumatic divider (44) to wide open the twin pair for dropping the condom in an upright position on to the third twine set (37).

The transport assembly (102) further comprising a brush (31) placed below the second twine set (25a) configured to pull and trap the condom in gap of first (25) and second twine (25a).

In accordance with a third exemplary aspect, the said machine (100) includes condom mounting station including the condom holder (41), air sucker (4 la) and condom mouth opener (18), where condom mouth opener (18) is having a clamp configured to engage an opening end of the condom for smoothly insertion of condom-shaped metal shaft (9) into a condom body.

In accordance with a forth exemplary aspect, the said machine (100) having a rotating disc station which is movable/rotational plates comprising a base plate (5), central shaft (3) and servo motor (7). The condom-shaped shaft (9) is under revolution and disposed in a cavities of base plate (5) and configured with rotating impeller system comprising timing gear roller (10) and plurality of timing belt (21).

The shaft (9) disposed below condom mouth opener (18) and configured to enter the opened condom using reciprocating unit (12) and shaft lock-unlock unit (17).

In accordance with a fifth exemplary aspect, the said machine (100) having testing unit (22) is configured with conductive rubber brush housing (22a) and an earthing (20), capable of passing an electric charge, wherein said unit complete the electric circuit if condom mounted on condom shaft has pinhole defect as direct contact with conductive metal of shaft and generating an electric signal for rejection of said condom under test.

The machine further provided with two outlets with separate bins to receives a bad condom product from the diversion of semi-rot drive (19), and wherein the second bin receives an good condom product from the diversion of semi-rot drive (19). The machine further configured with plurality of sensor-reflector units to monitor the transportation of condom on transportation assembly.

In accordance with one of the exemplary aspects, a method of providing plurality of rolled hygienic tested condom for ready for packing includes providing a plurality of intermixed lot of condom, wherein each condom is latex product having body and rim at the mouth. The method includes creating a hygienic rolled condom ring by performing the following on the each product condom; automatically hanging each condom in upright position on a tight twine. Automatically inserting a metal shaft in condom body. The method includes performing a pinhole detection test on a mounted condom on metal shaft and accepting a good and rejecting a bad condom based on an outcome of the test.

BRIEF DESCRIPTION OF THE DRAWINGS

A more complete appreciation of this disclosure will be understood by reference to the following detailed description when considered in conjunction with the accompanying drawings in which like reference symbols indicate the same or similar components, wherein:

Figure No. 1 shows a single drum with transport assembly connected to rotating disc mounting and testing assembly in a highly diagrammatic illustration of present invention machine (100).

Figure No. 2 shows a top view of electronically integrated condom rolling and testing machine in a highly diagrammatic perspective illustration with a six rotating hollow drum (101), respective transport assembly (102), and rotating disc station (103).

Figure No. 3 shows a perspective view of transport assembly with diagrammatic illustration of transporting of condom towards rotating disc mounting. Figure No. 4 shows a transport assembly wherein A) front view and B) Top view.

Figure No. 5 shows a mounting assembly with diagrammatic illustration of mounting of condom on a condom shaped-shaft.

Figure No. 6 shows rotating disc assembly (103), with a top view showing a position of shaft and rotation mechanism thereof. Figure No. 7 shows a rotating disc assembly (103) with diagrammatic illustration of position of shaft at the insertion of condom on shaft and opposite shaft rolling of condom.

Figure No. 8 shows a rotating disc assembly (103) with diagrammatic illustration position of shaft passing through a testing unit (22). Figure No. 9 shows rotating disc assembly (103), with a side view of said disc showing a position of shaft at the time of mounting, testing and rolling and rotation mechanism thereof.

DETAILED DESCRIPTION OF THE INVENTION

In the following description of the various embodiments, reference is made to the accompanying drawings, which form a part hereof, and in which is shown by way of illustration various embodiments in which aspects described herein may be practiced. It is to be understood that other embodiments may be utilized and structural and functional modifications may be made without departing from the scope of the described aspects and embodiments. Aspects described herein are capable of other embodiments and of being practiced or being carried out in various ways.

Also, it is to be understood that the phraseology and terminology used herein are for the purpose of description and should not be regarded as limiting. Rather, the phrases and terms used herein are to be given their broadest interpretation and meaning. The use of "including" and "comprising" and variations thereof is meant to encompass the items listed thereafter and equivalents thereof as well as additional items and equivalents thereof. The use of the terms "mounted," "connected,"“configured”, "coupled," "positioned," "engaged" and similar terms, is meant to include both direct and indirect mounting, connecting, coupling, positioning and engaging. The words "comprising," "having," "containing," and "including," and other forms thereof, are intended to be equivalent in meaning and be open ended in that an item or items following any one of these words is not meant to be an exhaustive listing of such item or items, or meant to be limited to only the listed item or items.

Also, while the terms "top," "bottom," "front," "back," "side," "rear," "upward," "downward," and the like may be used in this specification to describe various example features and elements of the disclosure, these terms are used herein as a matter of convenience, e.g., based on the example orientations shown in the figures or the orientation during typical use. Additionally, the term "plurality," as used herein, indicates any number greater than one, either disjunctively or conjunctively, as necessary, up to an infinite number. Nothing in this specification should be construed as requiring a specific three dimensional orientation of structures in order to fall within the scope of this disclosure. Also, the reader is advised that the attached drawings are not necessarily drawn to scale.

Firstly, due to the very fact that the manufactured condoms are in intermixed lot being a latex product, as rubbery, slippery and long when receive for testing and rolling, followed by packaging. So, isolation of individual condom is necessary step while segregation, wherein care must be taken to avoid excessive application of tensile strength.

In the condom testing and rolling machine of the type mentioned in prior art, this object is achieved by manual hand-picking method. One aspect of the present invention relates to a condom rolling machine (rolling in a ring) that is automated and hygiene, and quality assurance of condom is excellent, additionally the manufacturing cost reduction due to automation and followed by speed of rolling.

Hence, the present invention provides in particular an electronically integrated condom testing and rolling machine (100), which is capable of automatic segregating of an individual condom from an intermixed lot of condoms and transferring one-by-one segregated condom towards a testing station for inserting of condom-shaped metal mold which is capable of passing an electric charge in accordance with the herein defined an electronic test for condom pinhole defect. Every condom goes through this test as it is not destructive and without manual operation anywhere from segregation till the packaging.

In a non-limiting disclosure, the said machine consists of special S. S. rotating drum, moving PU wires and special shaped shaft for condom mounting, indexing with center shaft and servo motor. The servo motor rotates the centre shaft (condom-shaped metal mold) very precisely, as a result very accurate position achieved for condom feeding onto the said shaft. The moving PU wire brings the condom to the position where an opener is fitted just above the said shaft. The condom opener consist of pneumatic cylinder. It helps to open the condom before feeding the said metal shaft. The special steel shaft enters in the condom. After that it passes through an electronic integrated testing area to detect the pinhole in condom. It tests the condom before rolling. The final stage is rolling with help of roper PU coated rolling belt. In accordance to one of the embodiments, the present invention provides an electronically integrated condom testing and rolling machine (100) for testing and rolling of condom in hygienic and sterile environment. That is to say without giving chance to be handled by workers.

The present invention discloses an electronically integrated condom testing and rolling machine for testing of pinhole defect on condom body and rolling into a ring for further packing and a method to operate the same. More preferably, the present invention provides a machine (100) for hygienic condom production with an automatic condom loading for pinhole detection comprising of a segregation assembly (101) for automatic segregation of condom, a transport assembly (102) for transporting segregated condom to a testing platform, a condom mounting station, testing unit (22), a condom rolling unit (16) and a rotating disc station (103), characterized in that a said rotating disc station (103) is sequentially moving the condom mounted shaft under mounting station, testing unit and a condom rolling unit with the help of rotating impeller system, timing gear roller (10) and plurality of timing belt (21).

Hence, accordingly an automated machine (100) for testing and creating hygiene condom product as per present invention, the machine comprising:

-a segregation assembly (101) comprising a rotating hollow drum (23), wherein rotating drum facilitate in sorting of a plurality of condom dropped in said drum;

-a transport assembly (102) coupled inside the rotating drum (23), wherein transport assembly (102) having a plurality of guided and movable twine under tension and vibration for receiving at least one condom through a segregation assembly and transporting it towards rotating disc station (103);

- a rotating disc station (103) comprising of condom mounting unit, a movable condom shaped shaft (9), testing unit (22) and condom rolling unit (16); Characterized by that the rotating drum is electronically configured to freely hang the individual condom from the intermixed lot on a plurality of guided twine to perform a automatic segregation, and continuously positioning an individual hung condom in an upright position and displacing it towards rotating disc station for testing and rolling purpose.

It is preferably, as per one of the embodiments of the present invention, that the transport assembly is designed to have high precise integrated first, second and third set of a guided twine sections.

Accordingly, a condom mounting station including the feeding assembly, the feeding assembly having a clamp (18) configured to engage an opening end of the condom and smoothly insertion of condom-shaped metal mold into a condom body.

In one of the embodiments, a testing unit (22) including an electronic testing device and sensor configured to test the pinhole in the condom.

In an another embodiment, a rolling unit comprising a rolling device having a timing rolling belt for rolling the condom while ejecting from the condom-shaped metal mold.

In a one more another embodiment, a sensor configured with rejection shaft to segregate the good and bad condom as signal received from electronic testing device. The present invention is described below by means of a preferred exemplary embodiment, in conjunction with the accompanied drawings in which:

With referring to figure 1, an automatic testing and rolling condom machine (100) provided with a cross-sectional view taken from the top, the said machine (100) comprising of a segregation assembly (101), transport assembly (102) and condom mounting-testing-rolling station (103) (a rotating disc station). Wherein, the hollow drum (23) provided for loading of condom to be tested and roll, has at least one rotating cylindrical -conical drum (23) which is mounted rotatably on a base (not shown). The drum (23) is having both the end partially open and can be set to turn or to rotate, in a horizontal axis of rotation, by a motor drive, not illustrated in any more detail, which may be arranged, for example, in the base. The said drum has internal channels to hold the small lots of intermixed condoms while rotations. Further, additional components helping to perform the electronically time based activity illustrated in this figure 1 includes Servo motor- 1 (26), twine drive pulley (27), twine adjustable pulley (28), twine guide pulley (48), brush (31), pulley holding plate (40, 49), different sensors (47, 45) and twine divider (44).

In accordance to one more embodiment and as shown in Figure 2, the machine (100) may also be designated with a one or multiple rotating drum machine. Wherein, said machine can be configured to attach a plurality of segregation assembly (101) consisting of rotating drums with corresponding transportation assembly (102) with a central rotating disc (103) assembly. Wherein the manufactured condom lot can be loaded in each drum and rolled condom can be collected at six different outlets and make available for automatic packaging system.

As illustrated in figure 3, the transport assembly (102), may be designed, for example, as revolving three set of twine in a close-loop, that is to say the first twine (25), second twine (25a) and third twine (37) are arranged at a fixed location parallel or one above the other forming a conveyer to transport the hung condom in any event during a transferring operation.

Accordingly, a figure 3 and 4 is a view showing a coupling structure and a twine portion of the transportation assembly according to the first embodiment of the present invention, a fully automatic electronically integrated condom testing and rolling machine (100), wherein said transport assembly 2 comprises a first twine loop (25), second twine (25a), third of twine set (37) and metallic brush (31) shown in figure 4(A). Wherein twine is integrally formed of plastic, fiber, metal or combination thereof. The said plurality of guided and movable twine are consisting of a first twine path (25), second coordinating twine (25a) and third twine set (37).

Wherein first twine path (25) is single unit loop forming elongated circle in and out of the drum guided on a plurality of pulley (27) using electric motor for hanging condoms on it. A second coordinating twine (25a) coordinates parallelly with a first twine path (25) in its middle way thereby forming a twine pair based conveyer to receive the hung condom from first twine path and holding the condom rim in between the pair gap while moving forward.

And third twine set (37) is pair of twine guided on a plurality of pulley (27) using electric motor and adjusted below the second twin to receive the condom in the upright positioned.

In accordance to one more embodiment, a second coordinating twine (25a) is configured with pneumatic divider (44) to wide open the twin pair for dropping the condom in an upright position on to the third twine set (37). The working of said plurality of twines and their internal coordination is that as shown in Figure 3 and 4, condom (a) has been fallen over twine (25) from the rotating drum (23), while moving it reaches the second twine set (25a) which touches the twine (25) in the half way of first twine and wherein each twine is guided on multiple required pulley by moving in same direction thereby forming a twine based conveyer to receive the hung condom from first twine at the starting point and hold the condom in between the pair of said close twine while moving ahead.

A brush (31) placed below the second twine set, includes a plurality of metallic flat portion formed on the radially outer side of the brush to touch a trapped condom (a) and exert a pulling effect on the body of condom, thereby the trapped condom pulled down till the rim of condom touches to twine (condom position a2). That is, due to this configuration of brush 31, at the end portion of second twine set each trapped condom is always remain in upright (condom rim at the top and body at the bottom) position. Thus, the brush 31 pull and drop the condom back into rotating drum if rim is at the bottom side direction.

Lastly, the trapped condom (a2) reached to end of twine (25-25a) and trapped condom is dropped between pair of third twine set (37), wherein a second coordinating twine (25a) is configured with pneumatic divider (44) to wide open the twin pair for dropping the condom in an upright position on to the third twine set (37).

The third twine is pair of twine moving and adjusted below the second twin end to receive the upright positioned condom (Position of condom a3). It is an important aspect of present invention that each condom conveyed to the third twine is in upright position with rim hold between twine set (37) and ready to mount on mounting station.

Once all the above processes are completed in the segregation followed by transportation of individual condom from segregation and transport assembly respectively, the condom is passed on to the adjacent rotary disc station (3) as illustrated in figure 5.

As illustrated in figure 5, there is configuration between rotating drum (23) with optional rod (24) to separate lots and transport assembly twines, at the end of third twine, there is provided with condom mounting unit comprising of condom holder (41) and condom mouth opener (18). Where condom received from transport assembly (last twine 37) are inserted on the metallic condom shape shaft (9) placed just below the opener (18), individually by picking with picker (42) and mouth opening (18). Additionally, the figure illustrates that there provided twine guide pulley (30), drive pulley (33) attached to brush pulley (32), revolving drum driving pulley (34), revolving belt (35), twine divider (43), twine adjustable guide pulley (39) and servo motor (26, 38), condom shaft locking and opening pin (13) and reciprocate unit (11). In accordance to this, rotary disc station (3) (base plate 3 shown in figure 6) of present invention relates to a feeding, testing and rolling system for a condom machine to provide in which the inverted wide opened mouth condom is fed on to the shaft (9) (condom shape having diameter greater than condom internal diameter) of rotating table by three stage rotating impeller force feeding system' so as to mounting on to a shaft of the rotating table and be testing while passing between the path of electric testing unit (22) and finally rolling into a condom ring. Wherein while passing from the testing wide path, the shaft is under control revolution (atleast 5 to 10 revolution) so that all sides of condom gets exposed to electric circuit unit for 5 to 10 times for repetitive pinhole detection.

Figure 7 illustrates the view of housing (1) having central main central shaft (3) configured with geared servo motor (7) to rotate the rotary disc station, while insertion of condom on shaft position (right side shaft) and rolling position (left side shaft), configured with condom shaft locking and opening pin (13) and reciprocate unit (11), puller and pusher unit (12), guide bush (15), shaft lock (17), bottom bearing housing (2), top bearing housing (6), support (14).

Whereas, in figure 8 illustrates a position of two opposite condom shafts out of six shafts (each for one rotating drum) passing through a two oppositely placed testing unit (22). The said rotary disc station (103) comprises of rotary plate (5) and bottom rotary table (4) configured with at least one shaft (9) positioned using shaft housing (8) (positioned at the lower side of plate) to control the push and pull motion of said shaft. The gear roller (10) is position at the bottom of the shaft for revolution of said shaft. So, the shaft moves at three steps, first pushed upwards above the rotary plate (5), second passing through testing unit (22) with 4 to 10 revolution and third, pulling down the shaft to roll the condom in ring using condom rolling belt unit (16).

Just after the shaft is inserted into the condom, the rotating shaft is pass through a testing unit (22) having testing path covered with conductive rubber brush (22a). The conductive rubber brush (22a) is configured to sense the current pass through the pinhole of the condom. Based on the current sensed, one of the separator divert the rolled condom to rejection bin.

Hence, figure 9 shows the cross section view of rotating disc associated with condom shaped-shaft’s three position, from left to right, first shaft (9) ready to push upward for mounting the condom, second revolving shaft passing through a testing unit (22) provided with earthing (20) and third at rolling unit (16) for ejecting the condom into ring form.

In another aspect, and feature, the condom rested on the rotating shaft on the disk guided by shaft/puller and pusher unit/geared servo motor/bearing housing/brakes/sensor, are held in position with any mechanism to clamp them in fixed point for desired operation, additionally the shafts are held locked at the testing section by virtue of the locking and opening pin, thus making the unit far faster to operate and automatable.

A method of operation of an automated electronically integrated condom testing and rolling machine (100) with a rotary disc assembly (103), it holds the plurality of received condoms along a circular periphery. A stationary electronic sensor sequentially evaluates the quality of the plurality of condom held in the upright position by the rotary disc assembly. A rolling unit rolls the plurality of condoms evaluated by the electronic sensor. An ejector is triggered by the electronic sensor to collect the rolled condoms from the rotary disc assembly for rejecting a set of the rolled condoms. A lubrication and packaging device extracts from the rotary disc assembly, another set of rolled condoms for lubrication and packaging.

Accordingly, the embodiment of present invention, method of working of an electronically integrated condom rolling and testing machine (100), a defined automated segregation is consequently done in which an intermixed condoms are loaded inside the rotating elongated drum which is open on both the sides designed with channel along its circumference through which an small condom lot is led onto first set of twine section having tensile forces applied and arranged to circulate in a loop parallel to the axis of drum rotation. Further, the said drum is also configured with brush at the lower side to exert a pulling effect on hung condom and bringing down till it fix in an upright position on the guided twine.

The rotary disc assembly (103), it holds the plurality of received condoms on shafts along a circular periphery thereof while rotating. For executing such holding, a shaft (9), protrudes from the bottom of the rotary disc assembly (5) enters into the condom, keeps it tight and upright over the rotary disc assembly.

While the rotary disc assembly (5) rotates, a pinion and rack mechanism helps the shaft (9) rotate on its own axis separately for a thorough check of the condom from all sides. A stationary electronic sensor sequentially evaluates the condom held over the rotary disc assembly for any damage based on a pre-determined criteria as configured therein. Thereafter, upon triggering by the sensor, the shaft goes down and the condom also rolls down by the help of a rolling unit (16). Such rolling unit may be a condom roller belt. An ejector/separator (19), after receiving signal from the sensor, rejects and pulls out the damaged condoms not satisfying the pre- determined criteria. On the other hand, the non-damaged or fit condoms that satisfy the pre-determined criteria are retained and sent to an accepted bin. Finally, the next step, the accepted bin pulls the condom towards the packaging table.

While specific language has been used to describe the disclosure, any limitations arising on account of the same are not intended. As would be apparent to a person skilled in the art, various working modifications may be made to the machine in order to implement the inventive concept as taught herein.