This invention relates to a power assisted wrenching tool, and in particular, to a wrenching tool for attachment of fasteners in loose and interference fit applications.

Background

Threaded fasteners are frequently used in loose fit applications in which it is difficult to work from both sides of the workpiece. This occurs quite frequently in the aero¬ space industry, and a particular fastening system has been developed in this industry. This system employs frangible fasteners comprising a bolt with a threaded nut member having a threaded collar and a distal wrenching ring separated by a notched section that provides a predetermined limiting torque which when exceeded permits the wrenching ring to shear from the threaded collar leaving the latter in place at a precise predetermined tensile loading on the bolt member. Often the threaded collar has an upset portion, usually a slightly elliptical shape, to provide a- frictional spring lock to prevent the fastener from spining off in the event that the residual tension on the fastener is lost. Typically, these fasteners are used both in loose and interference fit appli¬ cations, and in the former applications it has been the practice to use a drive tool having a center key which is inserted into a broached keyway of the bolt to hold the bolt stationary while the threaded collar is applied.

Typically the key is mounted in a keyway broached in the center core of a key holder member of the wrenching tool. The holder member is slideably received in a central through bore of the driven, socket member. The key is fixedly secured in the core of the holder member usually by a set screw. This attachment is cumbersome and causes delays and difficulties in changing the tools from the application of fasteners in interference fit and loose fit applications, since in only the latter is the key necessary. Also the key often breaks during use and it is necessary to replace broken and worn keys, again a time consuming operation with the customary set screw lock. Occasionally, the key becomes jammed in a bolt during the application of a threaded fastener and, when this occurs, the tool is immobilized and difficulties are removing the tool from the work.

Brief Statement Of The Invention This invention comprises a readily removable key in combination with a wrenching tool for threaded fasteners, preferably for use with frangible fasteners, although the tool is equally useful with non-frangible fastener systems. The wrenching tool comprises a driven member having a distal socket and a central through bore which slidably receives the core of a holder member. The latter has a central bore, which is broached to provide a hexagonal keyway to receive a hexagonally flatted key. The key of this invention has a distal groove and is restrained in the core member by a detent ball. A cross bore is provided in the core of the holder member, intersecting the center keyway and the ball is captured in this cross bore. The ball has a sufficient diameter that it must be laterally displaced from the groove of the key to permit the latter to be extracted from the core of the holder. An annular groove is provided about the center through bore of the driven socket member at a prede¬ termined, intermediate distance along its length, thereby providing a laterally offset recess which, when aligned with the cross bore of the holder member will permit the ball to shift laterally outwardly, releasing the key. In other, non- aligned positions, the ball is securely retained in the distal groove of the key, thereby restraining the latter.

Brie'f Description Of The Drawings

The invention is shown in the following figures:

FIGURE 1 is an exploded perspective view of the wrenching tool;

FIGURE 2 is a perspective view of the socket sub- assembly of the wrenching tool;

FIGUKE 3 is an exploded perspective view of the socket drive subassembly;

FIGUKE 4 is an elevational sectional view of a fastener system and the wrenching tool;

FIGURE 5 is an elevational sectional view illustrating the application of the nut to the bolt of the fastener system;

FIGURE 6 is an elevational sectional view illustrating the torquing of the fastener system;

FIGURE 7 is an elevational sectional view illustrating the separation of the wrenching collar and the wrenching tool;

FIGURE 8 is an enlarged sectional view of FIGURE 5;

FIGURE 9 is an elevational sectional view illustrating the tool and wrenching collar separated from the fastener system;

FIGURE 10 illustrates the retraction of a key from the wrenching tool of the invention;

FIGURE 11 is an elevational view illustrating insertion of the key into the tool; and

FIGURE 12 illustrates an alternative construction of the key holder member of the invention.

Description Of The Preferred Embodiment Referring now to FIGURE 1, the invention is shown as employed in an otherwise conventional wrenching tool. The wrenchin'g tool includes a motor assembly 10 with a motor housing 12 and an integral, dependent hand grip 14 having a trigger 16. The motor assembly 10 is supplied with a motive fluid, commonly compressed air, through a flexible hose 18. The particularly illustrated wrenching tool includes a torque control assembly 20 which is threadably engaged on the threaded boss 22 of the housing 12 and which has an internal shaft, not shown, that is connected to the motor drive shaft. The torque control assembly 20 contains an internal friction clutch which is preloaded to a predetermined torque and this assembly is commonly used with the non-frangible fasteners to provide a control on the tightening torque applied to the fasteners. It is not needed when the tool is to be used with frangible fasteners.

The torque control assembly is attached to the tool head assembly 23. This head assembly has a housing 24 which contains a plurality of gears that provide a gear train with the appropriate speed reduction characteristic for the par¬ ticular tool. At its upper end, the head assembly 23 supports a socket assembly 24. A number of interchangeable socket assemblies can be used to provide a variable extension from the face 28 of the head assembly housing 24. The par¬ ticular socket assembly illustrated is flush with this plate and receives in its socket 30, the wrenching ring 32 of a frangible fastener 34. The socket assembly is also illus-

trated with the key 36 of the invention restrained in the core of the holder member 38. The workpiece is generally indicated at 40 and comprises two members to be retained by a bolt fastener 42 and a threaded collar fastener 44 of the frangible fastener unit.

Referring now to FIGURE 2, there is illustrated the socket assembly 26 removed from the head asembly 23. The socket assembly comprises three major parts. The key 36 has one or more flats 46 and is received within a broached keyway concentric in the core 48 of the holder member 38. The holder member 38 is slidably received within a through bore of the outer, driven member 50 which has a plurality of sprocket gear teeth 52 about its periphery. These gear teeth 52 engage with gears within the head assembly 23. The for¬ ward end of- the driven member 50 has a socket 30 for receiving the wrenching ring 32 previously mentioned with regard to FIGURE 1. The holder member 38 has a transverse bore 54 which receives a spring retainer that restrains this member against rotation while permitting its relative axial displacement within the driven member 50.

Referring now to FIGURE 3, the socket assembly is shown in exploded view. As there illustrated, key 36 has flats 46 coextensive its length with one end chamfered at 56 and with a peripheral groove 58 adjacent the chamfered end. The aforementioned sprocket gear teeth 52 preferably are integral with the driven member 50 and this member has a socket end 30 which is in communication with a through bore, not shown, having a sufficient inside diameter to slideably receive the

central core 48 of the holder member 38. The holder member 38 has a center bore 60 which is broached to provide flated surfaces which mate the flatted surfaces 46 of key 36. Intermediate its length, the holder member has a cross bore 62 which intersects the longitudinal center bore 60. This cross bore 62 is of sufficient diameter to receive the ball 64 which serves as a detent, cooperatively engaging the peripheral groove 58 of the key 36.

Referring now to FIGURES 4-7, the use of the inventio will be briefly described. As shown in FIGURE 4, th workpiece 40 comprises plates 41 and 43 which are to be fastened and, for this purpose, have aligned bores which receive the shank of a bolt 42. Bolt 42 is used in combina tion with a frangible fastener 34 having an internally threaded collar 44 on one end, and a wrenching ring 32 on its opposite end, separated by an annular notched section 4 which has a groove 47 of a predetermined depth to provide predetermined breakaway torque for separating the wrenchin ring from the collar 44. The head assembly 22 of th wrenching tool of the invention is shown with the key 36 o the invention retained in the holder member 38 which i restrained against rotation by spring 66.

Referring to FIGURE 5, the fastener 34 is shown applie on bolt 42, in a conventional loose fit. The bolt 42 has center keyway 68 with mating flats to receive the end of ke 36 and the wrenching collar 32 is placed in the socket 30 o the wrenching tool. In this position, the work is to b secured by actuation of the wrenching tool which advances th

collar 44 on the bolt 42. This operation is illustrated i FIGURE 6 where the locking collar 44 is advanced on bolt 4 with the bolt 42 drawn into tension, restraining plates 4 and 43. As the locking collar 44 is advanced on bolt 42, th holder member 38 is slideably displaced in the wrenchin tool, reaching the position shown in FIGURE 6. Throughou this movement, the holder member 38 is retained stationary b the spring 66 which has a bent end received in the throug bore 54 in the end of the holder member 38. The continue application of torque to the franible fastener 34 results i failure of its notched center section and separation of th wrenching collar 32 from the fastener collar 44 which remain in place, securely locking the fastener. When the wrenchin tool is retracted in the manner shown in FIGURE 7 , the sprin 66 returns the holder member 38 to its normal position ejecting the wrenching ring 32 from the internal socket 30 o the wrenching tool. The device will also work with non frangible fastener systems which do not release a separat wrenching collar to the tool.

Referring now to FIGURE 8, the wrenching tool an fastener system is shown in greater detail. As there illus trated, the bolt 42 is shown in a loose fit extending throug plates 41 and 43 and with its threaded end entering into th internally threaded fastener collar 44. The wrenching rin 32 at the opposite end of the frangible fastener 34 is show engaged in the socket 30 of the driven member 50. The holde unit 38 is shown in its fully extended position and the ke 36 is shown restrained by the ball 64 that is received in th

cross bore 62 and projects into the central bore 60 of t holder member 38. Preferably, ball 64 is captured in cro bore 62 by staked means such as a distal annular lip 65 the inside wall of cross bore 62. The key 36 is secured ball 64 which seats in the peripheral groove 58 of the ke The ball 64 is held in this position by the driven member 5 surrounding the holder member 38. The driven member 50 i illustrated with its sprocket gear teeth 52 meshed with t drive teeth of a driving sprocket gear 70 contained with the housing 24 of the head assembly 23. The holder member is restrained against rotation in this assembly by the end spring 66 which extends into the cross bore 64, all as pr viously described.

FIGURE 9 illustrates the wrenching tool immediate upon separation of the frangible wrenching ^' ring 32 from t fastener collar 44. This occurs when the fastening collar advanced sufficiently on bolt 42 to achieve a predetermin tension in bolt 42, compressing the workpiece 40. T wrenching tool is retracted from the work, extracting the k 36 from the broached keyway 68 in the end of bolt 42. As t wrenching tool is retracted, spring 66 resiliently biases t holder mmeber 38 towards its extended position, advanci this unit until the shoulder 72 abuts the wrenching ring and ejects this ring from the socket.

As the holder member 38 moves to advance the ball past the alignment with the annular groove 74 in the driv member 50, the ball 64 remains in its detenting positio securing the key 36 as this alignment is only a transie

condition and insufficient time is provided for ball 64 t retract from its illustrated position engaging the groove 5 of key 36.

The key 36 can be readily extracted from the socke assembly 26 in the manner shown in FIGURE 10. As ther illustrated, the annular groove 74 is positioned in exac alignment with the cross bore 62 of the holder member 38 permitting ball 64 to move laterally, retracting the bal from its engagement with groove 58 in the end of key 3 This frees key 36 for extraction from the assembly, as show in FIGURE 6. With the key removed, shoulder 63 is visible i through bore 60 which provides- an abutment stop for key 36 The annular groove 74 can be aligned with cross bore 62, an the bias of spring 66 can be released from holder 38 in th aligned position by placing a spacer block 75 between th back of housing -24 of the head assembly and the head 76 o the holder member 38. If desired, the spacer block can b permanently attached to the tool by a pivotal attachment t permit it to be swung into the illustrated position whe needed and moved to one side when the tool is in use.

One feature of the invention is that the key 36 can b set in the socket assemly in its restrained position withi holder 38 by forcefully advancing the key 36 in the manne illustrated in FIGURE 11. In this application, the ball 6 is in its inwardly displaced position, restrained therein b the driven member 50. The inboard end of key 36 encounter the ball and its inward movement is interfered by the bal The key, however, has adequate resiliency to flex suffic

iently to permit its head end to advance past the ball For this purpose, the head end of key 36 is chamfered shown at 56 at an angle of 10 to about 65 degrees, prefera 45 degrees, with its longitudinal axis, and the periphe groove 58 is located within a distance from 0.2 to about times the diameter of ball 64. Additonally, there should a slight tolerance in the fit between the key and receiving bore 60. Since this provides a facile and f manner for seating the key 36 in the socket assembly, constitutes a preferred embodiment of the key 36 for use the invention.

The bore 60 in the center of the holder 38 is pref ably coextensive the length of the holder member 38 ther permitting access through the head 76 of holder member thereby permitting one to. insert a pin to forcefully ej key 36 should the latter become jammed in the holder mem 38. Alternatively, an angular cross bore 80 can be provi in this holder member 38, intersecting the central bore 60 the manner illustrated in FIGURE 12.

The invention as thus described provides a number advantages over the conventionally employed unit having a which is retained in the holder member by set screws and like. Firstly, the key can be ery quickly inserted extracted from the holder member without requiring its d assembly or removal of a set screw. This is important par cularly when switching the tool between interference loose fit applications, as is frequently required. A bro key segment within the holder 38 can be readily removed

the alignment of the annular groove 74 with the cross bore 62 in the holder 38 which permits the ball 64 to release the key and the key will then fall from the holder 38. In the event that the key is jammed in this holder, a pin can be advanced through the continuous through bore 60 from the head end 38 of the assembly. Also, a frequent occurrence is the jamming of the key 36 in the broached keyway 68 of the fastener 42. When this has occurred in the past, the entire wrenching tool is captured and retained until the key 36 can be freed or broken to permit removal of the wrenching tool. With the key and detent ball of this invention the wrenching tool can be readily freed from the fastener system by simply moving the holder member 38 into the key disengagement position and, if necessary, using a spacer block such as 75 for this purpose. Once the tool is aligned in this manner, it can readily be removed, leaving the jammed key 36 in the bolt 42 for subse¬ quent extraction.

While the invention has been illlustrated with refer¬ ence to the presently preferred fastener system, it can, of course, be used with any other fastener system employed in loose fits where it is necessary to immobilize a bolt while advancing a threaded collar or nut on the bolt.