This invention relates to the conversion of animal bile to compounds of value as intermediates for the production of pharmaceuticals.

Currently the corticosteroids and other steroid pharma¬ ceuticals are synthesised by lengthy and expensive chemical processes. Materials isolated from bile, such as the bile acids, cholic acid and deoxycholic acid, may be used as intermediates in such processes. Also, it has been reported that the bile acids and their conjugates with taurine and glycine may be microbially transformed into certain steroids. Both the chemical and microbial prior art concerns the treatment of bile components per se. Surprisingly, it has now been found that, as regards microbial transformations, the use of pure compounds as starting materials is unnecessary and, moreover, there are significant advantages in employing unfractionated bile as a substrate for steroid production.

Accordingly, a major aspect of the present invention is the provision of a process for the preparation of steroids which comprises the microbial fermentation of unfractionated bile.

In this specification the term 'unfractionated bile' means bile from which components such as bile acids, bile acid conjugates, proteins and lipids have not been extracted, but it does not exclude bile concentrated by the evaporation of water.

Accordingly, the invention provides a process for the fermentation of bile which includes the step of cultivating one or more aerobic microorganism(s) which has or have the ability to selectively degrade bile acids or bile acid conjugates contained in bile in a cultivation medium containing or consisting of unfractionated bile under aerobic conditions to prepare a compound of the formula

wherein -^ is a bond chosen from one which is alpha or beta to the ring, X is chosen from hydrogen hydroxyl or oxo, may be either a double or single bond, and R is selected from oxo, hydroxy, or a propionic acid residue attached at the 2-position

(i.e. CH- - CjH - COOH) . Any suitable aerobic microorganism characterised by its ability to grow aerobically in bile can be used in the process of the invention. Typically, suitable organisms will be adapted to the presence of bile and so, for example, may be found in the vicinity of bile-

10 processing plants or in faeces; they may, however, be adapted to bile utilisation by well known techniques such as mutation, and gene or plasmid transfer.

Species of the genus Pseudomonas have been found to be particularly effective in selectively degrading bile acid

15 conjugates. Thus, under certain conditions Pseudomonas sp. ATCC 31752 can accumulate compounds I-III (as designated in Table I hereinafter) in a cattle or sheep bile fermentation liquor; under other conditions compounds XIII-XV in Table I hereinafter will accumulate, while with different conditions

20 again, other compounds shown in Table I can be obtained.

Another Pseudomonas sp. ATCC 31753 is seen to be characterised by its ability to produce mainly acidic compounds such as some of those in Table II.

Most of the compounds shown in Table II hereinafter can be

²⁵ obtained from a cattle or sheep bile fermentation liquor when the active microorganism is Nocardia sp. ATCC 31754 (or the revised genus Rhodococcus sp. ATCC 31754, see Goodfellow and Alderson, J. Gen. Microbiol. 100, 99-122, 1977) . Other species of the genera Rhodococcus, Nocardia, Mycobacteriu , Arthrobacte

30. Corynebacterium, Streptomyces, Actinomyces, mutants thereof and any other aerobic microorganisms are within the scope of this invention, provided they possess the ability to selectively degrade the bile acid conjugates of bile in the presence of other bile components.

3 ^* 5- The invention also includes within its scope novel compounds that may be prepared by the process of the invention. These compounds with reference to Tables I and II

referred to are compounds V, VI, VIII, IX, X, XI, XIII,, XIV,. XV and XIX.

As previously intimated, the microbial transformation of sterols is not an unknown art. However, the prior art is distinguished by its reference only to the treatment of purified substances, and while it taught that it was possible to produce useful materials from, for example, relatively cheap plant or animal sterols, previously proposed processes have suffered from serious deficiences. Thus, US Patent 3,684,657 teaches that the plant sterols or cholesterol can provide androsta-1,4- diene-3,17-dione, and US Patent 4,029, 549 teaches that 9α- hydroxy pregn-4-ene-3-one-20 -carboxylic acid can be obtained from similar sterols, but an inherent problem of both processes is the relative insolubility of the substrates employed, which necessitates the use of dispersants and also limits the amounts which can be used to about 2g/litre. The present invention, on the other hand, offers the very important advantage' that the substrate is so water soluble that the level of substrate that can be easily and successfully employed is more than twenty times than in the case of the plant sterols and cholesterol. In addition, whereas the prior art processes require the use of extraneous sources of nitrogen, carbon and, sometimes more expensive cofactors, the latter can be omitted from the fermentation media of the present invention since the non- steroid bile components provide adequate nitrogen, sulphur and other cofactors. The only additional ingredients which would normally be recommended are pH buffering agents, such as phosphates, but these too can be omitted if a relatively slow fermentation rate is acceptable. A further advantage of the process of this invention derives from the fact that conversion of the bile acid substrate to steroid products occurs at a much faster ^* rate than the steroid conversions of the prior art. This, together with the highly specific nature of the substrate, means that contamination is rarely if ever a problem since contaminating microorganisms have little opportunity to proliferate.

To summarise, the advantages which this invention offers over prior art processes are:

1. The use of a substrate which is inexpensive, widely available and does not require any complicated pretreatment.

2. The use of microorganisms which are particularly vigorous and which will grow well in a bile medium without the need for expensive additives.

3. A substrate which is highly water soluble, and which permits the growth of selected microorganisms at hig substrate concentrations.

4. Little risk of contamination by other microorganisms, thus eliminating the need for expensive and time- consuming sterilising procedures. in performance of the present invention it is usual, but not essential, to include bile in a fermentation medium at a concentration of up to about 10% bile solids. The medium is. incubated with a microorganism previously cultured with anothe or the same, medium; the medium may contain additional nutrien Culture with Pseudomonas sp. ATCC 31752 causes the accumulatio of compounds I-III in the broth. When cultured with a mutant one of the other microorganisms, the broth .can accumulate any one or more of the compounds I-XXIII. If a wild strain of one of the microorganisms is used, a mixture of products will accumulate, the proportions of which will vary with' the time o harvesting the culture.

A suitable point for harvesting the bile culture may be selected by monitoring one or more of several parameters such as microbial cell density, adsorption of UV light of a culture filtrate, or chromatographic analysis of the culture filtrate. The products of the fermentation may be recovered in numerous ways, such as removal of bacterial cells by centrifugation, followed by acidification of the remaining liquor, extraction with a suitable water-immiscible organic solvent and fractionation of the extract by crystallisation or chromatographic means to isolate the desired compounds. Howev

according to a preferred process of the invention, unwanted bacterial cells are removed by centrifugation, the liquor is percolated through a column of porous polymer beads, which is then washed to remove unwanted inorganic compounds , and the steroid products selectively eluted by treatment of the column with mixtures of water and ethanol. The separated products are then purified by recrystallisation from suitable solvents.

Any suitable cultivation temperature may be utilized in the process of the invention. Thus temperatures of from 10 to 45 C may be used but preferably temperatures of from 20 to 30 C and more preferably 25 to 30 C are utilized. Appropriate cultivation times will be apparent from a reading of the following examples.

The following examples are intended to illustrate the invention but are not to be construed as limiting. EXAMPLE 1

Production of compounds I ,- II and III from bile with Pseudomonas sp. ATCC 31752. Cells of Pseudomonas sp. ATCC 31752 are grown at 30 C in the following sterile medium in a suitable flask as seed innoculum. Bile concentrate (ca. 70% solids) 5 g

Yeast extract 0.1 g

K ₂ HP0 ₄ 3.5 g

KH ₂ P0 ₄ 1.5 g ( H ₄ ) ₂ S0 ₄ 2 g

MgS0 ₄ -7H ₂ 0 0.1 g

CaCl ₂ 0.01 g

FeS0 ₄ -7H ₂ 0 0.001 g

De-ionised water to 1 litre The innoculum medium is sterilised at 120 C for 20 minutes.

The Pseudomonas sp. ATCC.31752 is added to the innoculum from a slope culture. The seed innoculum is grown overnight with aeration, requiring about 12-16 hours growth. This seed culture is innoculated aseptically into a fermenter which contains ten to twenty times the volume of the innoculum of a sterile medium of the following composition, per 10 litres of medium.

Bile concentrate (ca. ^* 70% solids) 100 g K ₂ HP0 ₄ 35 g KH ₂ 0 ₄ 15 g (NH ₄ ) ₂ S0 ₄ 20 g Silicone antifoam 2 ml Tap water to 10 litres

The innoculated bile medium is incubated at 30 .o ^W C. with aeration at 60 ml per minute for 7 hours. The aeration is then reduced to 40 ml/minute for a further 40 hours, the point of harvesting being decided by the attainment of maximum absorpti of a filtrate of the sample from the medium at 240 nm. The transformed bile is then chilled to <5 C and centrifuged to remove bacterial cells. The supernatant liquor is passed through a bed of a polymeric, non-ionic adsorbent (polystyrene divinylbenzene copolymer is suitable) to adsorb organic materials. The bed of adsorbent is then washed with de-ionise water until the eluate is free from phosphate and then treated with a mixture in gradient form of water-methanol.

From eluate comprising 50% of methanol in water a crystalline product A (8.1 g) is obtained on evaporation of th organic solvent and cooling. After removal of these crystals the aqueous portion is extracted with n-butanol and provides, evaporation of the butanol layer, a further crystalline materi B (8.1 g) . From eluate comprising 100% methanol is obtained, after removal of solvent, a further solid material C (9.1 g) . Crystalline material A is seen by thin layer chromatography (t.l.c.) to be nearly pure"compound I and on recrystallisation from NN-dimethylformamide (DMF) provides the 7 ,12β-dihydroxyandrosta-l,4-diene-3,17-dione which decomposes without melting above 270 C. Product B is similarly seen to contain mainly I, which is purified by recrystallising as abov

Product C is seen by t.l.c. to be a mixture of compounds II and III. The product is taken up in methylene chloride and chromatographed on silica gel using methylene chloride and DMF as eluents. From eluate comprising 3% DMF in methylene chlori is obtained a product which is recrystallised from methanol to provide ^{' "} compound II, 12β-hydroxyandrosta-l,4-diene-3

melting point 224-226°C (4.6 g) . From eluate comprising 5% DMF in methylene chloride is obtained a product recrystallised from methanol to give compound III, 7α-hydroxyandrosta-l,4-diene- 3, 17-dione, melting point 291-293°C (1.2 g) . EXAMPLE 2

Production of compounds I-XII and XVI from bile with Pseudomonas sp. ATCC 31752.

The seed innoculum of Pseudomonas sp. ATCC 31752 is prepared exactly as in Example 1. The bile medium contains the following, per 10 litres of medium.

Bile concentrate (ca. 70% solids) 1 kg

K ₂ HP0 ₄ 35 g

KH ₂ P0 ₄ ^' 15 g

MgS0 ₄ .7H ₂ 0 2 g ( H ₄ ) ₂ S0 ₄ - 50 g

Silicone antifoam 2 ml

Tap water to ^' 10 litres

The innoculated bile medium is incubated at 30 C with aeration at 450 ml per minute for 22 hours and then 300 ml per minute for a further 27 hours, the point of harvesting being determined by the disappearance of bile acids and conjugates from a sample of the medium, assessed by t.l.c. or, preferably, by high performance liquid chroma ography using 60 to 75% aqueous methanol on a C18 reverse phase analytical column at a flow rate around 30-40 ml/hr. The transformed bile is treated as in Example 1 and applied to the polymeric non-ionic adsorbent as in that Example.

The resulting eluates are evaporated as in example 1, to give a total of 148.5 g of product. The sludge remaining from centrifuging the fermenter liquor is extracted with hot n-butanol and produces a further crystalline product D (33.4 g) by evaporating the butanol. These products A-D are seen by t.l.c. to contain the compounds I-XII and XVI.

Product C is seen to contain compounds of low polarity. portion (26 g) is chromatographed on silica gel using a gradient of acetone in chloroform to separate _, the

From the eluate-comprising 10% -acetone a fraction containing I is obtained. This is re-chromatographed on silica gel with equal parts of hexane and ethyl acetate as eluent and provides a fraction which on recrystallising the product from aqueous ethanol gives pure IV, seen to be androsta-4,6-diene-3,17-dion melting point 171.5-172.5°C (0.65 g) . Similarly an eluate comprising 15% acetone is seen to contain a mixture of product V and VI. On re-chromatography as above with hexane-ethyl acetate the compound V elutes first and on recrystallising thi product from aqueous ethanol gives pure V, shown to be

12β-hydroxyandrost-4-ene-3,17-dione, melting point 169-70 C (8.2 g) . The product VI elutes soon after and on recrystallising the product from aqueous ethanol gives pure VI 12β-hydroxyandrosta-4,6-diene-3,17-dione, melting point 195-6 (0.75 g) . Similarly, an eluate comprising 20-25% acetone is seen to contain a mixture of II and VII. On re-chromatography as before, component II elutes first and then VII. On recovering this latter component and re-crystallising from aqueous ethanol gives pure VII, seen to be 12α-hydroxyandrosta l,4-diene-3,17-dione melting point 202-3°C (0.34 g). Similarl the eluate comprising 30-35% acetone is seen to contain III an VIII. On re-chromatography of this product with "ethyl acetate hexaήe the first component eluting is VIII. On recovering thi product and recrystallising from aqueous ethanol pure VIII is obtained, shown to be 7α-hydroxyandrost-4-ene-3,17-dione melti point 248-50°C (0.22 g) . Similarly the eluate comprising 35-4 acetone is seen to contain IX and X, eluting separately. The first product is recovered and on recrystallising from aqueous ethanol pure IX is obtained shown to be 12β,17β-dihydroxyandro -4-ene-3,17-dione melting point 118-19°C (1.6 g) . The second product is also recovered and on recrystallising from aqueous ethanol pure X is obtained, shown to be 12β,17β-dihydroxyandro -l,4-diene-3,17-dione, melting point 174-5°C (0.79 g) .

Product A is seen by t.l.c. to comprise compounds I, XI a xii with some acidic material, which is removed by extraction with Na ₂ C0 ₃ in water. A portion of the neutral portion

product A (4.3 g) was dissolved in chloroform and chromatographed on silica gel with chloroform and DMF as eluents. From an eluate comprising 6% DMF a crystalline product is obtained which on recrystallising from aqueous ethanol affords white crystals of XI shown to be 7α,12β- dihydroxy androst-4-ene-3,17-dione decomposing at 238 C (0.64 g) .

From the eluate comprising 10% DMF in chloroform is obtained a crystalline product which on recrystallising from aqueous ethanol affords white crystals of XII, seen to be

7 ,12 -dihydroxyandrosta-l,4-diene-3,17-dione (0.3 g) , which decomposes without melting at 290 C.

The acidic material from Product A is recovered by extraction of the Na„CO_, solution with chloroform after addition of an excess of acetic acid and evaporation of the solvent.

This acidic material (11.5 g) is converted to the methyl esters with excess diazomethane and seen to contain the methyl ester of compound XVI. These esters are dissolved in methylene chloride and chromatographed on silica gel with ethyl acetate and methylene chloride as solvents. From an eluate comprising 55% ethyl acetate in methylene chloride is obtained a crude crystalline product rich in XVI. This product is rechromatographed on silica gel using hexane and ethyl acetate as solvents in the presence of 0.2% acetic acid. From an eluate comprising 50% ethyl acetate a crystalline product is obtained and on recrystallising from ethanol gives pure methyl ester of XVI shown to be methyl 12α-hydroxy-3-oxopregna- 4,6-diene-20-carboxylate, melting point 182.5-4 C (0.34 g) . EXAMPLE 3 Production of compounds I_, III, XIV-XVI from bile with Pseudomonas sp. ATCC 31752.

The seed innoculum of Pseudomonas sp. ATCC 31752 and bile medium are prepared exactly as in Example 1. Sterile air is introduced into the 10 litres of innoculated medium at 400 ml/ min for 3 hours and aeration then reduced to 150 ml/min for a further 24 hours at which time production of compounds I and II

are at a maximum.- Aeration is then increased to 600 ml/min fo a further 4 hours. The point of harvesting is determined by the disappearance of compound II from the medium and the rapid reduction of quantity of compound I together with the appearance of new products, as assessed by HPLC or t.l.c, or by the rapid reduction of absorbance at 240 nm and attaining a maximum absorbance at 280 nm in clear filtrates of the mediu In the latter instance harvesting is selected when 240 nm absorbance is about 1/5 of the maximum value. The transformed bile is treated as in- Example 1 to recover products of the microbial transformation of the bile and conjugates. Product is obtained on evaporation of the solvent from a 50% aqueous methanol eluate of the polymeric non-ionic adsorbent column, product B from 75% methanol eluate and product C from 100% methanol eluate.

Product A is seen by t.l.c. to contain I and XIV. A portion (1.5 g) is dissolved in methylene chloride and applied- to a column of silica gel with solvents methylene chloride and DMF. From an eluate comprising 5% DMF in methylene chloride a product is. obtained which on recrystallising from aqueous methanol affords pure crystals of XIV, shown to be 3,7,12β trihydroxy-9,10-seco-androsta-l,3,5 (10)-triene-9,17-dione, melting point 158-159.5°C (0.68 g) .

Product C (4 g) is seen by t.l.c. to contain some XV and XVI with II as the main component. The product is dissolved in methylene chloride and applied to a column of silica gel with solvents of equal parts of ethyl acetate and hexane. The first component eluted on recrystallising from ethanol affords white crystals of XV shown to be 3,12β-dihydroxy-9,10-seco- androsta-1,3,5 (10)-triene-9,17-dione, melting point 169-70°C (0.13 g) . The next component eluted affords partially crystalline material (0.11 g) which is consistent in chemical structure with XVI 3,7 dihydroxy-9,10-seco androsta-1,3,5(10)- triene-9,17-dione.

- EXAMPLE -4 Production of compounds XVII, XVIII, XIX and XX from bile with Pseudomonas sp. ATCC 31753.

The seed innoculum is prepared as in Example 1, but using Pseudomonas sp. ATCC 31753. The bile medium is prepared as in Example 1. The innoculated medium is incubated at 30 C and aeration at 60 ml per minute for 14 hours and then at 200 ml per minute for a further 8 hours. The point of harvesting is chosen when the glycocholic acid in the medium is reduced to 10% of that initially present, as determined by HPLC or t.l.c. The transformed bile is then applied to the polymeric non-ionic adsorbent as in Example 1. All products are washed from the adsorbent with methanol containing 0.1 M NH.,. The evaporated eluate was extracted with Na_CO_ to remove acidic material which is separated from the non-acidic material by extraction- with chloroform. The acidic products are then recovered by treatment of the aqueous alkaline solution with excess acetic acid and extraction with chloroform, from which the acids (10 g) are recovered by evaporation of the solvent and residual acetic acid.

These acids are converted to their methyl esters with excess diazomethane, which are then recovered by evaporation of the solvent to give crude methyl esters (10.2 g) . These methyl esters are dissolved in methylene chloride-ethyl acetate and chromatographed on a column of silica gel with ethyl acetate, methylene chloride and ethanol as solvents.

From an eluate comprising 80% ethyl acetate in methylene chloride a crystalline product is obtained which is seen by t.l.c. to contain XVII. This product is re-chromatographed on silica gel using hexane-ethyl acetate-ethanol as eluents. The eluate comprising 80% ethyl acetate in hexane is seen to contain the methyl ester of XVII. On recovering and recrystallising from ethyl acetate-ethanol pure XVII ester is obtained seen to be methyl 7 ,12α-dihydroxy-3-oxopregn-4-ene- 20-carboxylate, melting point 220-2°C (0.2 g) .

Similarly the eluate comprising 5% ethanol in ethyl acetate is seen to contain the ester of XVIII. This product is re-chromatographed on silica gel G with methanol and chloroform as eluents. The eluate comprising 3% methanol is seen to contain the methyl ester of XVIII. On recovering and recrystallising from methanol-chloroform pure XVIII ester is obtained, seen to be methyl 7 ,12 -dihydroxy-3-oxopregna-l,4- dieήe-20-carboxylate, melting point 265-70 C with decomposition (0.4 g) . Similarly the eluate comprising 45% ethyl acetate is seen to contain the esters of XIX and XX. This is recovered and re-chromatographed using hexane and ethyl acetate as solvents. The eluate comprising 50% ethyl acetate yields XIX ester which on recrystallising from ethyl acetate-ethanol gives pure XIX ester seen to be methyl 12α-hydroxy-3-oxopregn-4-ene-20- carboxylate, melting point 225-7°C (0.51 g) . The eluate comprising 55% ethyl acetate yields XX ester which on recrystallising from ethanol gives pure XX ester shown to be methyl 12 -hydroxy-3-oxopregna-l,4-diene-20-carboxylate, melting point 244-6°C (0.16 g) . EXAMPLE 5

Production of compounds XVI, XVII, XIX, XXI, XXII and XXIII from bile with Nocardia/Rhodococcus sp. ATCC 31754. The seed innoculum of Nocardia sp. ATCC 31754 is grown in sterile medium of the same composition used in Example 1. The sterile medium in a suitable flask is innoculated with cells of Nocardia sp. ATCC 31754 grown on a slope culture. The seed innoculum is grown for 36 hours on a shaking bath at 30°C. This seed culture is innoculated aseptically into a fermenter which contains ten to twenty times the volume of the innoculum of a sterile medium of the following composition, per litre of medium

Bile concentrate 4 g

K ₂ H 0 ₄ 3.5 g ^KH 2 ^P0 4 1.5 g

^TE\

( H ₄ ) ₂ S0 ₄ 5 g

MgS0 ₄ .7H ₂ 0 1 g

CaCl ₂ 0.01 g

FeS0 ₄ .7H ₂ 0 0.001 g Yeast extract 0.1 g

Tap water to 1 litre

The innoculated bile medium of 10 litres volume is incubated at 30°C with agitation and aerated with sterile air at 1.5 litres per minute for 30 hours and then at 1.0 litres per minute until complete after some 55 hours. The products are harvested when cholic acid can no longer be detected in the medium and when the absorption at 240 nm of a clear filtrate is at the maximum value. The transformed bile is applied to the polymeric non-ionic adsorbent column as in Example 1 and washed free of phosphate. The products are eluted with water- methanol mixtures.

From eluate comprising 50 to 100% methanol is obtained, after evaporation of solvent, material which. after acidification and extraction into chloroform provides product A (21.0 g) . From eluate comprising methanol containing 2% strong ammonia solution is obtained, after similar acidification and solvent removal, product B (1.4 g) .

From the chromatography of product B methyl esters in the above way a first fraction is seen to contain XXII ester and on recovering and recrystallising from ethyl acetate gives pure XXII ester seen to be methyl 3,12-dioxopregn-4-ene-20- carboxylate melting point 201-2 C (0.65 g) . Similarly a subsequent eluate is seen to contain XXIII ester and yields, on recrystallising from ethyl acetate, pure XXIII ester, seen to be methyl 3 ,12-dioxopregna-4, 6-diene-20-carboxylate, melting point 181-2 C (0.24 g) . A further eluate is similarly obtained and seen to contain XIX ester which on recovery and on recrystallising from ethyl acetate-ethanol gives pure crystals of XIX ester, seen to be methyl 12 -hydroxy-3-oxopregn-4-ene- 20-carboxylate melting point 225-7°C (0.14 g) .

From the chromatography of Product A methyl esters in thi way eluate containing XXI esters is obtained which on recrystallising from ethanol-ethyl acetate provides pure cryst of XXI ester seen to be methyl 7α-hydroxy-3,12-dioxopregn-4-en 20-carboxylate, melting point 258-60 C (2.1 g) . A further elu containing XVII ester is obtained which on recrystallising fro ethanol-ethyl acetate provides pure crystals of XVII ester see to be methyl* 7 ,12α-dihydroxy-3-oxopregn-4-ene-20-carboxylate melting point 217-19°C (3.8 g) .