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Title:
FIXED BED HYDROPROCESSING METHODS AND SYSTEMS AND METHODS FOR UPGRADING AN EXISTING FIXED BED SYSTEM
Document Type and Number:
WIPO Patent Application WO2005104786
Kind Code:
A3
Abstract:
A fixed bed hydroprocessing system, and also a method for upgrading a pre-existing fixed bed hydroprocessing system, involves preliminarily upgrading a heavy oil feedstock in one or more slurry phase reactors using a colloidal or molecular catalyst and then further hydroprocessing the upgraded feedstock within one or more fixed bed reactors using a porous supported catalyst. The colloidal or molecular catalyst is formed by intimately mixing a catalyst precursor composition into a heavy oil feedstock and raising the temperature of the feedstock to above the decomposition temperature of the precursor composition to form the colloidal or molecular catalyst in situ. Asphaltene or other hydrocarbon molecules otherwise too large to diffuse into the pores of the fixed bed catalyst can be upgraded by the colloidal or molecular catalyst. One or more slurry phase reactors may be built and positioned upstream from one or more fixed bed reactors of a pre-existing fixed bed system and/or converted from one or more pre-existing fixed bed reactors.

Inventors:
LOTT ROGER K
LEE LAP-KEUNG
QUINN PETER C
Application Number:
PCT/US2005/014669
Publication Date:
December 15, 2005
Filing Date:
April 28, 2005
Export Citation:
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Assignee:
HEADWATERS HEAVY OIL LLC (US)
International Classes:
B01J8/00; B01J8/02; B01J27/047; B01J27/051; B01J35/00; B01J37/02; B01J37/08; B01J38/00; C10G45/00; C10G45/16; C10G47/00; C10G47/02; C10G47/26; C10G49/04; C10G65/02; C10G65/04; C10G65/12; B01J38/68; (IPC1-7): C10G47/02; C10G47/26; C10G45/16; C10G65/04; C10G65/12; B01J8/00; B01J8/02
Foreign References:
US5178749A1993-01-12
US5578197A1996-11-26
US5372705A1994-12-13
US4134825A1979-01-16
US3161585A1964-12-15
Other References:
See also references of EP 1753845A4
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