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Patent Searching and Data


Title:
FRAMED (CARCASS) WALL CONSTRUCTION ELEMENT
Document Type and Number:
WIPO Patent Application WO/2019/160515
Kind Code:
A1
Abstract:
The invention relates to a new building element which is formed by applying building materials on a framework, which enables a perfectly uniform, strong and smooth wall to be placed on one another.

Inventors:
ONEL, Yasar (Nisantasi Mahallesi Makami Sokak Elif Sitesi B Blok Kat:10 No:39, Konya, TR)
Application Number:
TR2018/050089
Publication Date:
August 22, 2019
Filing Date:
March 09, 2018
Export Citation:
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Assignee:
ONEL, Yasar (Nisantasi Mahallesi Makami Sokak Elif Sitesi B Blok Kat:10 No:39, Konya, TR)
International Classes:
E04C2/36; E04C2/288
Attorney, Agent or Firm:
AKKAS, Ahmet (Ferhuniye Mah. Ulasbaba Cad. Aras Is Hani No:10, Konya, TR)
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Claims:
CLAIMS

1. A framed (carcass) wall construction element, characterized in that; it comprises at least two frameworks (1 ) and a covering material (2) which provides a coating in accordance with the geometry of the framework (1 ).

2. The framework (1 ) of Claim 1 , characterized in that; comprising,

- A male part (1.1 ) further comprising an upper prism section and a square lower bearing,

- A female part (1.3) further comprising an upper prism section and a square lower bearing to bear the male part (1.1 ),

- A hollow middle part (1.2) in different geometric forms that joins the male part (1.1 ) and the female part (1.3) together,

- An adhesion teeth (1.4) that provides maximum adhesion on the surfaces of the framework (1 ) that are in contact with the coating material (2),

- A merging and retention part (1.5) that increases the holding surface of the covering material (2) and joins the elements of the framework (1 ) together,

- An insulation material part (1.6) that allows the foam, EPS, rock wool and similar sheet formed insulation material that is used for heat and sound insulation to be deposited and placed in the framework (1 ) before the coating.

Description:
FRAMED (CARCASS) WALL CONSTRUCTION ELEMENT

TECHNICAL FIELD

The invention relates to a new building element which is formed by applying building materials on a framework, which enables a perfectly uniform, strong and smooth wall to be placed on one another.

PRIOR ART

The construction elements have an important place in meeting the need for housing. Meeting the need for housing is not limited to permanent housing, but many examples can be given, including temporary housing built for natural disaster and emergency situations, animal shelters, workplaces. Today, which is called technology age, the most valuable capital is time. The construction of accommodation areas is a time consuming process and depends on serious human power and ability during construction. Foreman's ability and correct use of measuring instruments is very important in the process of placing bricks, gas concrete, briquettes and similar building elements on top of walls to build walls after building columns are built. This is because the vertical and horizontal deviations of the dimensions will cause the subsequent plastering phase to take longer and result in more material usage. This, besides the economic losses, will cause the building wall to fail to provide the expected strength. Brick, gas concrete, briquette and similar building elements are made from materials such as sand, clay, silica sand, lime, cement, white cement, gypsum to make the wall in the known technique. For example, brick production is completed by molding sandy clay rich in iron, silica and carbonate, then being compressed, cut at appropriate dimensions, dried and baked. Even the produced bricks are resistant, they break from their corners and edges during transport or due to collision, dropping at construction site. This makes it difficult to move vertically in the same direction, due to the effect of placing a retaining mortar between the two bricks during the wall weaving. Because the deformations on the side surfaces will cause the measurement not to be taken correctly. This is a technical problem which is valid for all the wall structural elements mentioned above. As part of the "my dream home" project of the Cambodian entrepreneur Kongngy, the briquettes made of soil and sand are known that passes through each other via the female and male sections in the wall-making process. There are two male cylinder rings on the upper part of these bricks and a female cylinder rings on the lower part which is suitable for this cylinder rings. In theory, it is clear that this is not enough for the formation of these male and female cylindrical rings assumed to fit perfectly on each other in the same millimeter each time, because of being molded by soil and sand. Moreover, deformations in these sections during transport will be a serious problem in areas with tectonic and climate risks. Because in the earthquake zones, it is not something to be wanted to come out and collapse of the bricks from the wall. It is not desirable to have a weakness in the insulation of the building's caused by the gaps between the bricks, in the geographies where the temperature falls below -20 Celsius on winter days.

BRIEF DESCRIPTION OF THE INVENTION

The invention relates to a structural member comprising a prism-shaped male part, a prism-shaped female part and a cylindrical-shaped part joins the male and female part in the middle. The invention comprises at least two of these mentioned structures. The framework is made of at least one of metal, plastic or composite material. The invention will be much more resisting than the prior art wall construction elements due to the framework (carcass) it contains. The framework removes the need for human skill in masonry work because the male and female parts pass each other with millimetric precision and the possibility of undergoing deformation after production is very low. A worker who is not a wall master can easily make an error- free wall horizontally and vertically.

MEANINGS OF THE FIGURES

Figure 1. Dual Framework, Uncovered View with Construction Material

Figure 2. Framework Side View

Figure 3. Perspective Below View of the Framework

Figure 4. Octet Framework, Uncovered with Construction Material,

Insulation Material Placed View Figure 5. Upper View of the Octet Framework, Covered with Construction Material

Figure 6. Octet Skeleton, Brick Patterned View Covered with Construction Material

Figure 7. Below View of the Octet Framework, Covered with Construction Material

Figure 8. Below View of the Geometric Form, Covered with construction Material Suitable for Use at Corners

The reference numbers of the names of the part numbers indicated in the figures

1. Framework

1.1. Male Part

1.2. Middle Part

1.3. Female Part

1.4. Adhesion Teeth

1.5. Merging and Retention Part

1.6. Insulation Material Part

2. Covering Material

DETAILED DESCRIPTION OF THE INVENTION

The invention relates to a wall construction element comprising at least two frameworks (1 ) and formed by coating in accordance with the geometry of it with a covering material (2) made of sand, clay, boron, pumice, perlite, polystyrene, silica sand, lime, gypsum and similar construction materials and cement, white cement and similar retaining materials. The framework (1 ) comprises a male part (1.1 ), a female part (1.3), a middle part (1.2) which joins male and female parts, an adhesion teeth (1.4), a merging and retention part (1.5) and an insulation material part (1.6). Male section (1.1 ) is characterized by an upper prism section and a square lower bearing. The upper prism section of the male part (1.1 ) provides easy placement in the female part (1.3) of the lower brick, while the square lower bearing provides a rigid connection. Thus, while the bricks are placed on top of one another quickly and practically during the wall-making process, they are also joined together without any gap. The female part (1.3) is characterized by an upper prism section and a square lower bearing to bear the male part (1.1 ). The upper prism section provides an easy placement on the male part (1.1 ) of the brick on which it is placed while the square lower bearing provides a rigid connection. The middle part (1.2) that joins the male part (1.1 ) and female part (1.3) together can be hollow in different geometric forms. Thus, electricity, communication, entertainment and plumbing can be laid out from the space inside the wall without damaging the wall. The adhesion teeth (1.4) provides maximum adhesion on the surfaces of the framework (1 ) that are in contact with the coating material (2). The merging and retention part (1.5) increases the holding surface of the covering material (2) which joins the elements of the framework (1 ) together. The insulation material part (1.6) allows the foam, EPS, rock wool and similar sheet formed insulation material that is used for heat and sound insulation to be deposited and placed in the framework (1 ) before the coating. It also allows the framework (1 ) to be covered with the covering material (2) to form an insulated wall construction element.

The framework (1 ), which is produced using at least one of metal, alloy, plastic, composite and similar materials, provides the strength of the wall construction element. Thanks to the geometric form of the male part (1.1 ) and the female part (1.3) the bricks are joined together with no gap and millimetric precision. Thus, for horizontal and vertical forces coming to the building, it will provide sufficient flexibility and durability to the building. It also facilitates plastering work, since it will progress horizontally and vertically without any measurement error. It also allows the wall to be completed without the need for plastering by coating it in different colors, patterns (wood, natural stone, brick etc.) and materials in the production phase. It eliminates the need for a post-introduced channel that damages the strength of the wall as well as reduces workmanship by allowing the entire installation to be laid through the wall. In the case of maintenance or change, it provides an easier intervention to the facility.

Thanks to its framework structure, our invention has a long life compared to other wall construction elements known in the art. It is able to maintain its shape without deterioration during transportation. It is durable against the forces.

On the platforms created for the elimination of the need for urgent housing on human conditions, which is the result of natural disasters, the areas to be provided with the necessity of public service and housing can be constructed ready for use within hours without requiring professional work force. Especially after the earthquake, basic problems such as insufficient thermal insulation, low level of comfort and insecurity that are experienced in solutions such as tents and containers are radically resolved as well as humane conditions will be ensured thanks to durable and safe structures. Being able to be produced with insulation and covering materials suitable for all seasonal conditions will provide maximum comfort, security and ease of construction in all kinds of conditions. With its ability to be produced in different geometric shapes, it gives designers the chance to apply it to their designs who want to push the boundaries of architectural design in their buildings.

The important factor in the construction completion process is shortening the total manufacturing time by shortening the wall laying and wall laying phases. In addition, it completely eliminates the loss of extra time, material and workmanship because of a reason such as unplanned curve wall plastering,