JONES, Brian, E. (1767 Honey Tree Place, Hoschton, GA, 30548, US)
HUGHES, Brian, G. (PO Box 7875, Indian Lake Estates, FL, 33855, US)
JONES, Brian, E. (1767 Honey Tree Place, Hoschton, GA, 30548, US)
| CLAIMS What is claimed is: 1. A garage door/track/coupler system comprising: a one-piece garage door (404) having a rectangular configuration with rigid horizontal upper and lower rails (406) (408) and having rigid vertical first and second side rails (410) (412); a small door (416) mounted in the garage door; a track assembly having horizontal first and second upper tracks (420) (422), the track assembly having vertical first and second lower tracks (424) (426), an arcuate first intermediate track (428) coupling the first upper track and the first lower track, an arcuate second intermediate track (430) coupling the second upper track and the second lower track; first and second upper brackets (436) (438) secured to the garage door adjacent to the upper rail, first and second lower brackets (440) (442) secured to the garage door adjacent to the lower rail; and a plurality of rollers (448), each roller coupled to one of the brackets and rotatably received within one of the tracks for guiding the movement of the garage door between a closed lower orientation and an open raised orientation. 2. The system as set forth in claim 1 and further including: a first lifting rod (452) secured to the first lower bracket, a first cable (454) coupled to the first lifting rod and a first spring (88) and a second lifting rod secured to the second lower bracket, a second cable coupled to the second lifting rod and a second spring thereby forming a lifting mechanism that minimizes the force required to lift the garage door from the closed lower orientation to the open raised orientation. 3. The system as set forth in claim 1 wherein the garage door is a large screen door (404). 4. The system as set forth in claim 1 wherein the garage door is a large un-screened door (604). 5. The system (400) as set forth in claim 1 wherein the small door is two small doors (416) (504) . 6. The system (600) as set forth in claim 1 wherein the small door (606) has guide rollers (608) adapted to reciprocate on guide ways (610) when moving the small door between the open and closed orientation, the guide ways being coupled to the upper and lower rails (612), (614) of the garage door (604). 7. The system (700) as set forth in claim 1 wherein the garage door (704) further includes one smaller pet door (706) adjacent to the lower rail of the garage door (708) . 8. The system as set forth in claim 1 wherein the garage door is a large screen door (314) and the small door is a screen door (334) adapted to roll into a coil when in the open orientation. 9. The system as set forth in claim 1 wherein the first and second upper brackets are upper hinged brackets (436) (438) with a hinge pin (472) parallel with the upper and lower rails of the garage door. 10. The system as set forth in claim 1 wherein the small door is formed of a flexible screen, the flexible screen (54) having an exterior end with a vertical support, a vertical housing having a spring loaded spool (60) receiving the flexible screen when in the open orientation within the housing. 11. The system as set forth in claim 1 wherein the small door is a screen door (104) in a rectangular configuration and further including a screen door frame (106) having a horizontal lower rail (108) and a parallel upper rail (110) spaced by a height essentially equal to the height of the small door, the frame having vertical side rails (112) (114) coupling the upper and lower rails spaced by a width essentially equal to the width of the small door, and further including hinges (116) pivotally coupling the screen door to the garage door, and a handle on the screen door to facilitate opening and closing of the screen door. 12. The system as set forth in claim 10 and further including a chair rail (122) horizontally supported on the garage door between an end rail and an adjacent vertical side rail (112) of the frame, and wherein the major screening is in four sections, two sections (126) (128) located on each vertical side rail of the frame above the chair rail and two sections (130) (132) located on each vertical side rail of the frame below the chair rail. 13. The system as set forth in claim 1 wherein one vertical side rail is a hollow housing post (326) and the small door is a flexible screen door (336) having a free vertical edge and horizontal upper and lower edges (338) (340) and a vertical constrained edge (342) and wherein the system further includes: a cylindrically shaped spring cartridge (350) located in the hollow housing post (326) , the spring cartridge receiving the and supporting the constrained edge of the door (334); upper and lower end caps (354) (356) between the cartridge and the rails; and spline grooves (374) (376) (378) formed in the rails and in the upper end cap and the housing post and the lower end cap. 14. The system as set forth in claim 13 and further including: upper and lower tracks (344) (346) secured to the upper and lower rails (318) (320) for guiding movement of the screen door; and wherein each end cap has a lateral projection (364) receiving and supporting the upper and lower tracks. 15. The system as set forth in claim 13 and further including: screens (52) (334), where the screening material may be made from or supplemented with impervious, insulating, translucent flexible materials for use in colder climates. |
BACKGROUND OF THE INVENTION
Field of the Invention
The present invention relates to a garage
door/track/coupler system and, more particularly, pertains to new and novel coupling assemblies and new and novel track assemblies used to slidably couple a new and novel secondary one-piece garage door, that is used as a
screened closure for the garage, to the secondary tracks on which the secondary garage door moves. The objectives of the present invention are achieved in a safe,
convenient and economical manner.
SUMMARY OF THE INVENTION
In view of the foregoing disadvantages inherent in the known types of garage door systems now present in the prior art, the present invention provides an improved garage door/track/coupler system. As such, the general purpose of the present invention, which will be described subsequently in greater detail, is to provide a new and improved garage door/track/coupler system and method which has all the advantages of the prior art and none of the disadvantages .
The garage door/track/coupler system of the present invention is for slidably coupling a one-piece garage door to inverted L-shaped guide tracks through wheeled coupling assemblies. The coupling is done in a convenient and economical manner.
First provided in the preferred embodiment is a one- piece garage door. The garage door has a rectangular configuration with a horizontal upper rail and a parallel lower rail separated by a height. The garage door has a vertical first side rail and a parallel second side rail separated by a width. Each of the rails is rigid. The garage door has a screen secured to, and extending
between, the upper and lower and side rails. The garage door has a front face and a rear face. A small screen door is mounted in the garage door. The screen door constitutes between 12.5 and 25 percent of the area of the garage door. The screen door is movable with respect to the garage door between an open orientation and a closed orientation .
Next provided is a track assembly. The track
assembly has a horizontal first upper track and a parallel second upper track. The first and second upper tracks are separated by a width greater than the width of the garage door. The track assembly has a vertical first lower track and a parallel second lower track. The first and second lower tracks are separated by a width greater than the width of the garage door. Each of the upper and lower- tracks has a C-shaped cross-sectional configuration with a maximum height of 2 inches plus or minus 10 percent. Each track has an interiorly facing opening of between 0.25 and 0.75 inches. Newly designed and manufactured arcuate intermediate tracks couple one upper track with one lower track into an inverted L-shaped configuration. A first intermediate track couples the first upper track to the first lower track forming the first track assembly. A second intermediate track couples the second upper track to the second lower track forming the second track
assembly. Each intermediate track has a radius of
curvature between 1 and 2 inches. The intermediate tracks have an interiorly facing opening and guides to maintain a continuous interior channel from the horizontal upper track to the vertical lower tracks. The tight radius of curvature is necessary to allow the secondary garage door to operate within the available clearances of the garage chamber. The first and second track assemblies allow the one-piece garage door to slide from horizontal open position to vertical closed position within this tight curvature.
Next provided are newly designed and manufactured upper hinged brackets. The first upper hinged bracket is secured to the rear face of the garage door adjacent to an intersection of the upper rail and the first side rail. The second upper hinged bracket is secured to the rear face of the garage door adjacent to an intersection of the upper rail and the second side rail. A perpendicular arm extends interiorly from each upper hinged bracket. A hinge pin is secured to each arm parallel with the upper and lower rails of the garage door and connects the perpendicular arm to a hinged wheel assembly. The hinged wheel assembly is made up of a flat-bottomed U-shaped arm extending from the hinge pin to an axle. The axle extends through the opening of the upper track. A plurality of rollers is provided next. One roller is secured to each axle and rotatably received within the upper tracks. The upper hinged brackets are necessary to allow the secondary garage door to operate within the available clearances of the garage chamber, to keep its rollers in the upper tracks at all times and to allow the garage door to be in the desired position when open and closed.
Next provided are newly designed and manufactured lower brackets. The first lower bracket is secured to the rear face of the garage door adjacent to an intersection of the lower rail and the first side rail. The second lower bracket is secured to the rear face of the garage door adjacent to an intersection of the lower rail and the second side rail. A perpendicular arm extends interiorly from each lower bracket. An axle is secured to each arm parallel with the upper and lower rails of the screen door. The axle extends through the opening of the lower track. One roller is secured to each axle and rotatably received within the lower tracks. The lower brackets are necessary to allow the garage door to be in the desired position when open and closed and to allow its rollers to move from the lower track to the upper track as the garage door moves from the closed to the open position and vice versa.
Lastly, a lifting rod is secured to the first lower bracket. A cable has a first end coupled to the lifting rod ' and a second end coupled to a spring. The cable has an intermediate extent trained around a pulley. The pulley has an axis of rotation passing through the first intermediate track. A lifting rod is secured to the second lower bracket. A cable has a first end coupled to the lifting rod and a second end coupled to a spring. The cable has an intermediate extent trained around a pulley that has an axis of rotation passing through the second intermediate track. The lifting mechanism thereby formed reduces the amount of effort required to lift the garage door from the closed lower orientation to the open raised orientation. The lifting mechanism also allows the garage door to be gently lowered from the open raised orientation to the closed lower orientation.
There has thus been outlined, rather broadly, the more important features of the invention in order that the detailed description thereof that follows may be better understood and in order that the present contribution to the art may be better appreciated. There are, of course, additional features of the invention that will be
described hereinafter and which will form the subject matter of the claims attached.
In this respect, before explaining at least one embodiment of the invention in detail, it is to be
understood that the invention is not limited in its application to the details of construction and to the arrangements of the components set forth in the following description or illustrated in the drawings. The invention is capable of other embodiments and of being practiced and carried out in various ways. Also, it is to be understood that the phraseology and terminology employed herein are for the purpose of descriptions and should not be regarded as limiting.
As such, those skilled in the art will appreciate that the conception, upon which this disclosure is based, may readily be utilized as a basis for the designing of other structures, methods and systems for carrying out the several purposes of the present invention. It is
important, therefore, that the claims be regarded as including such equivalent constructions insofar as they do not depart from the spirit and scope of the present invention.
It is therefore an object of the present invention to provide a new and improved garage door/track/coupler system which has all of the advantages of the prior art for garage door/track/coupler systems and none of the disadvantages.
It is another object of the present invention to provide a new and improved garage door/track/coupler system which may be easily and efficiently manufactured and marketed.
It is further object of the present invention to provide a new and improved garage door/track/coupler system which is of durable and reliable constructions.
An even further object of the present invention is to provide a new and improved garage door/track/coupler system which is susceptible of a low cost of manufacture with regard to both materials and labor, and which
accordingly is then susceptible of low prices of sale to the consuming public, thereby making such garage
door/track/coupler system economically available to the buying public. Even still another object of the present invention is to provide a garage door/track/coupler system for slidably coupling a one-piece garage door to inverted L-shaped guide tracks through wheeled coupling assemblies, in a safe, convenient, and economical manner.
Another object of the present invention is to provide a garage door/track/coupler system which serves a public need for a screened closure of the garage chamber that allows for air circulation in the garage chamber, for entry of natural light into the garage chamber and for the prevention of pests and other creatures from entering the garage chamber so that the owner of the garage may utilize and enjoy the garage chamber all year round for purposes other than storage of vehicles and other paraphernalia.
Yet another object of the present invention is to provide a garage door/track/coupler system which provides the desired screened closure of the garage chamber with the additional feature and benefit of having portals for humans and pets to exit and enter the garage chamber without it being necessary to lift or open the screened secondary garage door of the invention.
A further object of the present invention is to provide a garage door/track/coupler system which provides the public with the desired screened closure of the garage chamber where the secondary single panel garage door forming the closure operates entirely within the interior of the garage chamber and is stored within the garage chamber when it is not being used so as to not be exposed to severe weather, winds or other forces that may damage the garage door/track/coupler system.
An even further object of the present invention is to provide a garage door/track/coupler system to serve the public need for a screened garage closure that does not obstruct, reduce or in any way constrict the size of the opening of the garage chamber when the screened closure is not in use.
A yet even further object of the present invention is to provide a garage door/track/coupler system which serves the public need for a screened garage closure that does not require any fixtures or protrusions that may be an eyesore or may be otherwise undesirable on the exterior or front fascia of the garage chamber.
Lastly, it is an object of the present invention to provide a new and improved rectangular one-piece garage door having rigid horizontal upper and lower rails and rigid vertical first and second side rails. A small door is mounted in the garage door. A track assembly has horizontal first and second upper tracks. The track assembly has vertical first and second lower tracks. An arcuate first intermediate track couples the first upper track and the first lower track. An arcuate second intermediate track couples the second upper track and the second lower track. First and second upper hinged
brackets are secured to the garage door adjacent to the upper rail. First and second lower brackets are secured to the garage door adjacent to the lower rail. Rollers are each coupled to one of the brackets and rotatably received within one of the tracks for guiding the movement of the garage door between a closed lower orientation and an open raised orientation. These together with other objects of the invention, along with the various features of novelty which characterize the invention, are pointed out with particularity in the claims annexed to and forming a part of this disclosure.
For a better understanding of the invention, its operating advantages and the specific objects attained by its uses, reference should be had to the accompanying drawings and descriptive matter in which there is
illustrated a primary and preferred embodiment of the invention as well as alternate embodiments of the
invention.
BRIEF DESCRIPTION OF THE DRAWINGS
The invention will be better understood and objects other than those set forth above will become apparent when consideration is given to the following detailed
description thereof. Such description makes reference to the annexed drawings wherein:
Figure 1 is a front elevational view of a garage screen door system constructed in accordance with the principles of the present invention.
Figure 2 is an enlarged front elevational view of the central portion of the system shown in Figure 1 but with the screen door closed.
Figure 3 is an enlarged front elevational view of the central portion of the system taken at Circle 3 of
Figure 2.
Figure 4 is a cross sectional view taken at line 4-4 of Figure 2.
Figure 5 is an end elevational view of the system taken along line 5-5 of Figure 1.
Figure 6 is a plan view of the system taken along line 6-6 of Figure 5.
Figure 7 is a cross sectional view taken at line 7-7 of Figure 6.
Figure 8 is a front elevational view similar to
Figure 1 but illustrating an alternative embodiment of the invention.
Figure 9 is a plan view taken at line 9-9 of Figure 8 but with the door, shown in broken lines, in an open orientation.
Figure 10 is front elevational view of a garage door system without a central screen door constructed in accordance with another alternate embodiment of the invention. Figure 11 is a front elevational view of a
retractable screen door system constructed in accordance with the principles of the present invention.
Figure 12 is an enlarged front elevational view of the system taken at circle 12 of Figure 11.
Figure 13 is an enlarged front elevational view of the system taken at circle 13 of Figure 11.
Figure 14 is a cross sectional view of the system taken along line 14-14 of Figure 11.
Figures 14A and 14B are cross sectional views showing spline grooves shaped in accordance with alternate
embodiments of the invention.
Figure 15 is an exploded perspective illustration of the components shown in Figure 12.
Figure 16 is an exploded perspective illustration of the components shown in Figure 13.
Figure 17 is a side elevational view of the track assembly and coupling assembly of the first track assembly and the first upper hinged bracket coupler constructed in accordance with the principles of the garage
door/track/coupler system of the present invention.
Figure 18 is a perspective view of the track and coupling assemblies shown in Figure 17.
Figure 19 is a perspective view of the lower track assembly and lower coupling assembly of the first track assembly and the first lower bracket coupler constructed in accordance with the principles of the garage
door/track/coupler system of the present invention.
Figures 18A and 19A are reverse perspective views of the upper hinged bracket and lower bracket shown in
Figures 18 and 19 illustrating the method by which they are secured to the rails of the garage door.
Figure 20 is a front elevational view of an arcuate intermediate track shown in Figure 18. Figure 21 is an end elevational view taken along line 21-21 of Figure 20.
Figure 22 is a front elevational view of an arcuate intermediate track constructed in accordance with an alternate embodiment of the invention.
Figure 23 is an end elevational view taken along line 23-23 of Figure 22.
Figure 24 is a front elevational view of a one-piece garage door with two widely spaced smaller screen doors representing an alternate embodiment of the garage door of the present invention.
Figure 25 is a front elevational view of a one-piece garage door with two narrowly spaced smaller screen doors representing an alternate embodiment of the garage door of the present invention.
Figure 26 is a front elevational view of a one-piece garage door with one centrally located sliding screen door which utilizes rollers to slide from open to closed position and vice versa, representing an alternate
embodiment of the garage door of the present invention.
Figure 27 is a cross sectional view taken along line 27-27 of Figure 26.
Figure 28 is a front elevational view of a one-piece garage door with a central smaller screen door and an additional smaller pet door along the lower rail of the garage door representing an alternate embodiment of the garage door of the present invention.
Figure 29 is a front elevational view of a one-piece garage door without a central smaller screen door but with ■ the smaller pet door along the lower rail of the garage door representing an alternate embodiment of the garage door of the present invention.
The same reference numerals refer to the same parts throughout the various Figures.
DESCRIPTION OF THE PREFERRED EMBODIMENTS With reference now to the drawings, and in particular to Figures 1, 11, 17, 18, 19, 18A, 19A and 24 thereof, the preferred embodiments of the new and improved garage door/track/coupler system embodying the principles and concepts of the present invention and generally designated by the reference numerals 10 and 310 and 400 will be described.
The garage screen door system 10 of the present invention is comprised of a plurality of components. Such components in their broadest context include a secondary single panel garage door, a rectangular portal, a screen door, a paired track assembly, a paired hinged upper roller bracket coupling assembly, a paired lower roller bracket coupling assembly and a lifting mechanism. Such components are individually configured and correlated with respect to each other so as to attain the desired
objective.
First provided is a garage 14. The garage has a chamber with a front opening. The garage has a horizontal floor 16. The garage has a parallel ceiling 18. The ceiling is spaced for a garage door with a height of between about 6 feet and about 16 feet. The garage has vertical side walls 20. The side walls are spaced for a garage door with a width of between about 8 feet and about 20 feet.
Primary tracks 24 are provided. Each track is in an inverted L-shaped configuration. Each track is mounted to a side wall. Each primary track has a vertical section within the chamber adjacent to the front opening. Each track has a horizontal section extending into the chamber. Each primary track has a curved intermediate section 26. The intermediate section has a radius of curvature of about 15 inches. Each primary track is adapted to receive and support a primary garage door. In this manner
movement is allowed between a closed orientation between the vertical sections and an open orientation between the horizontal sections.
Secondary tracks 30 are provided. Each secondary track is in an inverted L-shaped configuration. Each secondary track is mounted with respect to a side wall. Each secondary track has a vertical section adjacent to the front opening. Each secondary track has a horizontal section extending into the chamber and depending from the primary track. Each secondary track has an arcuate intermediate section 32. The intermediate section has a radius of curvature of between 1 and 2 inches. The secondary track with its intermediate section is radially interior of and spaced a common distance from the primary track .
Provided next is a single panel secondary garage door 36. The secondary garage door has upper and lower rails 38,40. The secondary garage door has side rails 42. The rails are mounted for movement in the secondary tracks between a closed orientation between the vertical sections and an open orientation between the horizontal sections.
A rectangular portal 44 is provided next. The rectangular portal is centrally positioned within the secondary garage door. First and second vertical door rails 46, 48 are provided. In this manner the lateral extent of the portal and central extents of the upper and lower rails define the elevational extent of the portal.
Major screens 52 are provided. The major screens are secured laterally between one of the side rails and an adjacent vertical door rail. Each major screen is secured elevationally between the upper and lower rails at
locations remote from the portal.
Further provided is a screen door 54. The screen door is formed of a flexible screen. The screen door has a height essentially equal to the height of the portal. The screen door has a width greater than the width of the portal. The flexible screen has an exterior end. The exterior end has a vertical support 56. The screen door has an interior end. A vertical housing 58 is provided. The vertical housing is coupled with the second vertical door rail. The housing has a spring loaded spool 60. The spool receives the flexible screen. In this manner movement of the flexible screen between a closed
orientation covering the portal and an open orientation within the housing is allowed. The vertical support has a handle 62. The vertical support encompasses the spool. In this manner the opening and closing the screen door is facilitated. The first vertical door rail and the
vertical support have magnets 64, 66. In this manner the . flexible screen is maintained in a closed orientation.
Provided next is a lifting assembly 70 for the secondary garage door. The lifting assembly includes a 2 inch roller 72. The 2 inch roller extends outwardly with respect to each end of the upper and lower rails. The rollers are received for movement within the secondary tracks. The lifting assembly includes a first bracket 74. The first bracket couples the upper rail and one of the rollers. The lifting assembly includes a cable 76. The cable has a first end 78. The first end is coupled to the first bracket. The cable has a second end 80. The second end is laterally secured with respect to the horizontal section of the secondary track remote from the front opening. The lifting assembly includes a major pulley 82. The lifting assembly includes secondary pulleys 84, 86. The pulleys guide the movement of the screen door when lifting and lowering. The lifting assembly also includes a coil spring 88. The coil spring couples the secondary pulleys with respect to the horizontal section of the secondary track adjacent to the front opening. In this manner the strength needed to lift and lower the secondary garage door is minimized. Lastly provided is a beam deflector 92 secured to the secondary garage door adjacent to one side of the lower rail. The beam deflector is adapted to disrupt an
electric eye light beam normally extending close to the floor from one side wall of the opening to the other side wall of the opening. This is for functioning as a safety measure to preclude interference between the primary garage door and secondary garage door while moving between the open and closed orientations.
Reference in now made to the alternate embodiment 100 of the invention as illustrated in Figures 8 and 9. A screen door 104 is provided. The screen door is in a rectangular configuration. The screen door includes a frame 106. The frame has a horizontal lower rail 108. The frame has a parallel upper rail 110. The upper and lower rails are spaced by a height essentially equal to the height of the portal. The frame has vertical side rails 112, 114. The side rails couple the upper and lower rails. The side rails are spaced by a width essentially equal to the width of the portal. The frame further includes hinges 116. The hinges pivotally couple the screen door to the garage door. The screen door has a handle 118. In this manner opening and closing of the screen door is facilitated.
A chair rail 122 is provided. An end rail 124 is provided. The chair rail is horizontally supported on the garage door between the end rail and an adjacent vertical side rail of the frame. The major screening is in four sections. Two sections 126, 128 are located on each vertical side rail of the frame above the chair rail. Two sections 130, 132 are located on each vertical side rail of the frame below the chair rail.
Figure 10 illustrates another embodiment of the invention. In such embodiment, a garage door system 200 is provided. Such garage door system comprises two laterally spaced tracks. Each track is formed in an inverted L- shaped configuration with a vertical section 204 and a horizontal section 206.
A single panel garage door 208 is next provided.
Such garage door has a rigid peripheral frame formed with a horizontal upper rigid rail 210 and a parallel lower rigid rail 212 and laterally spaced side rigid rails 214, 216 between the upper and lower rigid rails. The garage door is adapted to be fabricated of any suitable material with or without windows.
A pair of upper rollers 220 extend outwardly from adjacent to the upper rigid rail. A pair of lower rollers 222 extend outwardly from adjacent to the lower rigid rail. The two pair of rollers are slidably received in the tracks.
Lastly, a divider rail 226 extends between the upper and lower rigid rails parallel with the side rigid rails. The divider rail is adapted to be used in the installation of a service door which may later be formed in the garage door. Like the garage door, the service door is adapted to be fabricated of any suitable material.
Reference is now made to Figures 11 through 16 which illustrates the retractable screen door system 310 of the present invention. The retractable screen door system is for rotationally extending a screen door for use and for rotationally retracting the screen door for storage. The extending and retracting is done in a safe, reliable, convenient and economical manner.
First provided in the preferred embodiment of the retractable screen door system is a one-piece garage door 314 having an opening 316 there through. The opening is fixedly bounded by a horizontal upper rail 318 and a horizontal lower rail 320, a vertical fixed post 322 and a hollow vertical housing post 326. The hollow vertical housing post is formed with a vertical open slot 330.
Next, a flexible screen door 334 is provided. The flexible screen door has a free vertical edge with a rigid vertical support 336. The screen door has horizontal upper and lower edges 338, 340. The screen door has a vertical constrained edge 342.
An upper track 344 attached to the upper rail and a lower track 346 attached to the lower rail are next provided. The tracks are adapted to slidably support the upper and lower edges of the screen door for reciprocal movement.
Next provided is a cylindrically shaped spring cartridge 350. The spring cartridge is located in the housing post with upper and lower ends mounted for
rotational movement about a vertical axis. The spring cartridge has an exterior surface receiving and supporting the constrained edge of the screen door. In this manner, rotation of the cartridge in a first direction will allow the screen door to cover the opening 316 while rotation of the cartridge in an opposite second direction will allow the door to uncover the opening.
Next, an upper end cap 354 between the upper end of the cartridge and the upper rail is provided. Also a lower end cap 356 is provided between the lower end of the cartridge and the lower rail. A plurality of self-tapping screws 358 couple the end caps to the rails and to the cartridge. The upper end of the cartridge is formed with an upstanding tab 360. The upper end cap is formed with a slot 362 receiving the upstanding tab for controlling the rotation of the cartridge and reciprocation of the door. Each end cap has a lateral projection 364 receiving and supporting the upper and lower tracks. Vertically
extending short posts 366 are formed in each end cap and received in the upper and lower ends of the hollow housing post to provide rigidity.
Lastly, horizontal spline grooves 370, 372 are formed in the upper and lower rails. Vertical spline grooves 374, 376, 378 are formed in alignment in the upper end cap and the housing post and the lower end cap. The spline grooves are adapted to receive and support screens and splines while allowing for efficient screen replacement.
Figures 14, 15 and 16 illustrate the preferred embodiment of the invention with the spline grooves for the end caps and the housing post being in an angularly disposed, rectangular configuration. Alternate
configurations of spine grooves for different types of splines are included in the present invention. One alternate configuration includes essentially square spline grooves 376A as shown in Figure 14A. Another alternate configuration includes essentially circular spline grooves 376B as shown in Figure 14B.
The preferred embodiment of the garage
door/track/coupler system 400 for slidably coupling a one- piece garage door to inverted L-shaped guide tracks through wheeled coupling assemblies, is shown in Figures 17 - 29. The coupling is done in a convenient and
economical manner.
First provided in the preferred embodiment is a one- piece garage door 404. The garage door has a rectangular configuration with a horizontal upper rail 406 and a parallel lower rail 408 separated by a height. The garage door has a vertical first side rail 410 and a parallel second side rail 412 separated by a width. Each of the rails is rigid. The garage door has a screen 414 secured to, and extending between, the upper and lower and side rails. The garage door has a front face and a rear face. A small screen door 416 is mounted in the garage door. The screen door constitutes between 12.5 and 25 percent of the area of the garage door. The screen door is movable with respect to the garage door between an open
orientation and a closed orientation.
Next provided is a track assembly. The track
assembly has a horizontal first upper track 420 and a parallel second upper track. The first and second upper tracks are separated by a width greater than the width of the garage door. The track assembly has a vertical first lower track 424 and a parallel second lower track. The first and second lower tracks are separated by a width greater than the width of the garage door.
Each of the upper track 420 and lower track 424 has a C-shaped cross-sectional configuration with a maximum height of 2 inches plus or minus 10 percent. Each track has an interiorly facing opening 474 of between 0.25 and 0.75 inches. Newly designed and manufactured arcuate intermediate tracks 428 couple one upper track 420 with one lower track 424 into an inverted L-shaped
configuration. A first intermediate track 428 couples the first upper track 420 to the first lower track 424 forming the first L-shaped track assembly. A second intermediate track 430 couples the second upper track 422 to the second lower track 426 forming the second L-shaped track
assembly. Each intermediate track has a radius of
curvature between 1 and 2 inches. The intermediate tracks have an interiorly facing opening 432 and guides 476, 478 to maintain a continuous interior channel from the
horizontal upper tracks to the vertical lower tracks. The tight ra ' dius of curvature is necessary to allow the secondary garage door to operate within the available clearances of the garage chamber. The first and second track assemblies allow the one-piece garage door to slide from horizontal open position to vertical closed position within this tight curvature. Next provided are newly designed and manufactured upper hinged brackets 436. The first upper hinged bracket 436 is secured to the rear face of the garage door
adjacent to an intersection of the upper rail and the first side rail. The second upper hinged bracket 438 is secured to the rear face of the garage door adjacent to an intersection of the upper rail and the second side rail. A perpendicular arm 444 extends interiorly from each upper hinged bracket. A hinge pin 472 is secured to each arm parallel with the upper and lower rails of the garage door and connects the perpendicular arm to a hinged wheel assembly 470. The hinged wheel assembly is made up of a flat-bottomed U-shaped arm extending from the hinge pin to an axle 446. The axle extends through the opening of the upper track. A plurality of rollers 448 is provided next. One roller 448 is secured to the axle and rotatably received within the upper tracks. The upper hinged brackets are necessary to allow the secondary garage door to operate within the available clearances of the garage chamber to keep its rollers in the upper tracks at all times and to allow the garage door to be in the desired position when open and closed.
Next provided are newly designed and manufactured lower brackets 440. The first lower bracket 440 is secured to the rear face of the garage door adjacent to an intersection of the lower rail and the first side rail. The second lower bracket 442 is secured to the rear face of the garage door adjacent to an intersection of the lower rail and the second side rail. A perpendicular arm 444 extends interiorly from each lower bracket. An axle 446 is secured to each arm parallel with the upper and lower rails of the garage door. The axle extends through he opening of the lower track. One roller 448 is secured to the axle and rotatably received within the lower tracks. The lower brackets are necessary to allow the garage door to be in the desired position when open and closed and to allow its rollers to move from the lower track to the upper track as the garage door moves from the closed to the open position and vice versa.
Lastly, a lifting rod 452 is secured to the first lower bracket 440. A cable 454 has a first end coupled to the lifting rod and a second end coupled to a spring 88. The cable has an intermediate extent trained around a pulley. The pulley has an axis of rotation passing through the first intermediate track 428. A lifting rod 452 is secured to the second lower bracket 442. A cable 454 has a first end coupled to the lifting rod and a second end coupled to a spring. The cable has an
intermediate extent trained around a pulley 456 that has an axis of rotation passing through the second
intermediate track. The lifting mechanism thereby formed reduces the amount of effort required to lift the garage door from the closed lower orientation to the open raised orientation. The lifting mechanism also allows the garage door to be gently lowered from the open raised orientation to the closed lower orientation.
In an alternate embodiment, each intermediate track 428A includes an upper end opening 428B and a lower end opening 428C. The upper and lower end openings are coupled to the upper and lower tracks respectively. A supplemental opening 428D is provided in each intermediate track in horizontal alignment with the upper end opening to facilitate assembly and fabrication.
An alternate embodiment of the system 400 is shown in Figure 24. In this embodiment, the small door is two small doors 416 remote from a vertical centerline of the garage door 404.
Another alternate embodiment of the system 500 is shown in Figure 25. In this embodiment, the small door is two small doors 504 adjacent to a vertical centerline of the garage door 506.
Another embodiment of the system 600 is shown in Figures 26 and 27. In this embodiment, the small door 606 has guide rollers 608 adapted to reciprocate on guide ways 610 when moving the small door between the open and closed orientation. The guide ways are coupled to the upper and lower rails 612, 614 of the garage door 604.
Yet another embodiment of the system 700 is shown in Figure 28. In this embodiment-, the garage door 704 further includes one smaller pet door 706 adjacent to the lower rail of the garage door 708.
A final embodiment of the system 800 is shown in Figure 29. In this embodiment, the small door is one smaller pet door 804 adjacent to the lower rail of the garage door 806.
As to the manner of usage and operation of the present invention, the same should be apparent from the above description. Accordingly, no further discussion relating to the manner of usage and operation will be provided.
With respect to the above description then, it is to be realized that the optimum dimensional relationships for the parts of the invention, to include variations in size, materials, shape, form, function and manner of operation, assembly and use, are deemed readily apparent and obvious to one skilled in the art, and all equivalent
relationships to those illustrated in the drawings and described in the specification are intended to be
encompassed by the present invention.
Therefore, the foregoing is considered as
illustrative only of the principles of the invention.
Further, since numerous modifications and changes will readily occur to those skilled in the art, it is not desired to limit the invention to the exact construction and operation shown and described, and accordingly, all suitable modifications and equivalents may be resorted to, falling within the scope of the invention.