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Title:
HEATING APPARATUS
Document Type and Number:
WIPO Patent Application WO/2022/208565
Kind Code:
A1
Abstract:
Heating apparatus (10, 100, 200, 300) comprising both a brazier (11) which in turn comprises a first entry aperture (16) to receive a biomass (C) which functions as fuel and a second aperture (18) to receive a first comburent (F1), and also a combustion chamber (20) which is autonomous with respect to said brazier (11), the heating apparatus (10, 100, 200, 300) being delimited by a plurality of walls (22, 23, 24, 25, 26) and suitable to develop heat by means of a flame.

Inventors:
DE PICCOLI MATTEO (IT)
COLAUTTI MICHELE (IT)
Application Number:
PCT/IT2022/050077
Publication Date:
October 06, 2022
Filing Date:
March 30, 2022
Export Citation:
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Assignee:
PALAZZETTI LELIO SPA (IT)
International Classes:
F23B10/02; F23B50/06; F23B90/06; F23C6/04; F23C9/00; F23G5/027; F23N5/00
Foreign References:
EP3492814A12019-06-05
FR2752915A11998-03-06
DE3718022C11988-11-10
Attorney, Agent or Firm:
PETRAZ, Davide Luigi et al. (IT)
Download PDF:
Claims:
CLAIMS

1. Heating apparatus (10, 100, 200, 300) comprising both a brazier (11) suitable to thermochemically decompose a biomass (C) and produce at least one combustible gas (S) and which in turn comprises a first entry aperture (16) to receive said biomass (C) which functions as fuel and a second aperture (18) to receive a first comburent (FI), and also a combustion chamber (20) which is autonomous with respect to said brazier (11), is delimited by a plurality of walls (22, 23, 24, 25, 26) and is suitable to develop heat by means of a flame, characterized in that it comprises conveyor means (M2) interposed between said brazier (11) and said combustion chamber (20) to convey said at least one combustible gas (S) to said combustion chamber (20), in that on at least one first wall (25) of said plurality of walls (22, 23, 24, 25, 26) one or more recirculation apertures (27) are made, each of which is connected to said second aperture (18) of said brazier (11) by means of recirculation means (28) and in that said heating apparatus (10) also comprises a containing body (32) configured to define, together with said first wall (25), a containing compartment (V) in which said recirculation means (28) are disposed.

2. Heating apparatus (10, 100, 200, 300) as in claim 1, characterized in that said containing body (32) is also configured to receive a second comburent (A) from the external environment, in such a way that it is heated by said recirculation means (28), and to direct it into said combustion chamber (20).

3. Heating apparatus (10, 100, 200, 300) as in claim 1 or 2, characterized in that at least one feed aperture (31) communicating with the external environment is made in said containing body (32) and in that said combustion chamber (20) also comprises an entry aperture (33) communicating with said containing compartment (V).

4. Heating apparatus (10, 100, 200, 300) as in claim 1, 2 or 3, characterized in that said recirculation means comprise at least one recirculation conduit (28) which is substantially parallel to said first wall (25) of said combustion chamber (20) and is detached from the latter and in that said containing body (32) also comprises a dividing wall (37) which divides said containing compartment (V) into a first part (VI) containing said at least one recirculation conduit (28), and into a second part (V2) which substantially laps at least said first wall (25).

5. Heating apparatus (10, 100, 200, 300) as in claim 4, characterized in that the upper part of said dividing wall (37) is disposed substantially in correspondence with the zone in which said at least one recirculation conduit (28) is connected to said at least one recirculation aperture (27) and in that said first part (VI) and said second part (V2) are in communication with each other in correspondence with said upper part of said dividing wall (37).

6. Heating apparatus (10, 100, 200, 300) as in any claim hereinbefore, characterized in that said recirculation means comprise a plurality of recirculation conduits (28) substantially parallel to, and detached from, each other and in that said first wall (25) of said combustion chamber (20) comprises a corresponding plurality of recirculation apertures (27) each communicating with a respective one of said recirculation conduits (28).

7. Heating apparatus (10, 100, 200, 300) as in any claim hereinbefore, characterized in that it also comprises a first fan (29) fluidically connected downstream of said recirculation means (28) and upstream of said second aperture (18) of said brazier (11).

8. Heating apparatus (10, 100, 200, 300) as in any claim hereinbefore, characterized in that said combustion chamber (20) also comprises at least one evacuation aperture (36) and in that it also comprises a second fan (39) connected downstream of said at least one evacuation aperture (36) and upstream of the external environment in order to convey at least a part (F2) of the fumes (F) produced by said flame into said combustion chamber (20).

9. Heating apparatus (10, 100, 200, 300) as in claim 8, characterized in that it also comprises a control unit (50) and a sensor (58) which is disposed downstream of said combustion chamber (20) and is configured to detect the quantity of oxygen present in said fumes (F) and to transmit a signal (SP) proportional to the quantity of oxygen detected in said fumes (F) to said control unit (50) in order to allow said control unit (50) to regulate at least the flow rate generated by said second fan (39) as a function of said signal (SP).

10. Heating apparatus (10, 100, 200, 300) as in claim 7, 8 or 9, characterized in that said brazier (11) also comprises an exit aperture (15) which is in fluidic communication with said entry aperture (33) of said combustion chamber (20) by means of conveyor means (M2, 21).

11. Heating apparatus (10, 100, 200, 300) as in claim 10, characterized in that said entry apertures (16, 18) of said brazier (11) are disposed at a higher level than that on which said exit aperture (15) is located.

12. Heating method, characterized in that it comprises the following steps:

- providing a combustion chamber (20) and drawing a first comburent (FI) from it;

- providing a brazier (11) and introducing into the latter both a biomass (C) which functions as fuel and also said first comburent (FI) in order to thermochemically decompose said biomass (C) and produce at least one combustible gas (S);

- conveying said combustible gas (S) into said combustion chamber (20);

- drawing a second comburent (A) from the external environment and heating it by means of an exchange of heat between the latter and said first comburent (FI); and

- conveying said heated second comburent (A) into said combustion chamber (20) in order to ignite said combustible gas (S) and develop heat by means of a flame.

13. Method as in claim 12, characterized in that it also comprises the following steps:

- detecting the quantity of oxygen present in the fumes (F) produced by said flame; and

- regulating the flow rate of said second comburent (A) as a function of said quantity of oxygen present in said fumes (F).

14. Use of a heating apparatus (10, 100, 200, 300) as in any claim from 1 to 11 and/or a method as in claims 12 or 13, to heat environments.

Description:
“HEATING APPARATUS”

FIELD OF THE INVENTION

The present invention concerns a low-emission heating apparatus that uses the well-known process of pyrolysis, also called cracking, or gasification, of a biomass, for example pellets or other materials derived from wood, to produce heat. The heating apparatus can be applied in the field of heating spaces, for example domestic or industrial, of public premises, or ones open to the public, but also in the field of boilers to produce domestic water and/or to be used in heating systems.

BACKGROUND OF THE INVENTION

Heating apparatuses are known, commonly called stoves, which use biomass in an inconsistent form for fuel, for example formed by chips, pellets or suchlike, in which combustion occurs thanks to the presence of a comburent, usually consisting of the oxygen contained in the ambient air, which is supplied as primary and secondary air. The primary air is made to enter a brazier to fuel the combustion of the biomass after the latter has first been ignited.

When operating normally, pyrolysis occurs during combustion, that is, the physical and chemical decomposition process of the combustible biomass, caused by it being heated to temperatures between about 300°C and about 600°C.

As is known, pyrolysis decomposes biomass into two parts: one gaseous and one solid. The gaseous part consists of a flammable mixture of gases, such as mainly carbon monoxide, hydrogen and methane, and a condensable compound, known to persons of skill in the art by the acronym TAR, while the solid part substantially consists of coal, known also by the term CHAR.

The mixture of gases derived from pyrolysis, which in this field is called “syngas”, is ignited by ignition, and with the introduction of secondary air completes the combustion of the biomass, generating heat and a flame.

Known stoves, which are based on the pyrolysis process, have a brazier in which the biomass can be loaded, which can then be ignited. Primary air can be introduced into the brazier to create a so-called “flame cap” above the biomass.

When the stove is working, the heat of the combustion descends into the brazier in proximity to the still non-combusted biomass and causes the pyrolysis thereof. Then, to complete the combustion, secondary air is introduced into the brazier which ignites the combustible gases resulting from pyrolysis.

However, these known stoves have a series of disadvantages such as, for example, poor performance, poor versatility of use, difficult management of the power and speed of production of the combustible gases and discontinuous operation.

In fact, the combustion process occurs until the loaded biomass is completely consumed by the pyrolysis process. When this process ends, because the biomass is finished, it is necessary to reload more biomass into the brazier and then restart the process by means of a new ignition. It is therefore quite clear that these operations require the intervention of an operator.

In addition, the introduction into the brazier of ambient air, having an oxygen component of approximately 23.3% by weight, contributes to a high production of polluting gases. In fact, biomass also includes nitrogen, generally bound with the carbon and hydrogen atoms present in it, and which, as is known, binds with the oxygen of the ambient air introduced into the brazier, producing nitrogen oxides which are very polluting.

Document EP 3 492 814 A1 describes a biomass stove having a brazier disposed below a combustion chamber and having an upper loading aperture through which the biomass is inserted. The brazier also comprises a plurality of lower apertures connected to the combustion chamber by means of a recirculation gap. In this way the smoke generated in the combustion chamber is taken from it and introduced into the brazier through the lower apertures to trigger the pyrolysis of the biomass. Moreover, the brazier also comprises a plurality of upper apertures communicating with the external environment, and which allow to introduce air directly into the brazier so as to contribute to the combustion of the biomass and combustible gases produced by pyrolysis. This promotes the formation of nitrogen oxides which contribute to increasing the polluting emissions produced by the stove.

There is therefore a need to provide a new and original heating apparatus that can overcome at least one, better all, the disadvantages of the state of the art.

One purpose of the present invention is to provide a heating apparatus that produces reduced pollutant emissions into the environment. Another purpose of the present invention is to provide a heating apparatus that allows to regulate both the production speed of the combustible gases and also the calorific power generated.

Another purpose of the present invention is to provide a heating apparatus which also allows to obtain a continuous operation, that is, without interruptions and which, moreover, can be easily automated at least to allow automatic start up and switch off.

The Applicant has devised, tested and embodied the present invention to overcome the shortcomings of the state of the art and to obtain these and other purposes and advantages.

SUMMARY OF THE INVENTION

The present invention is set forth and characterized in the independent claim. The dependent claims describe other characteristics of the present invention or variants to the main inventive idea.

In accordance with the above purposes, a heating apparatus which overcomes the limits of the state of the art and eliminates the defects present therein, comprises both a brazier suitable to thermochemically decompose a biomass and produce at least one combustible gas and which in turn comprises a first entry aperture to receive the biomass which functions as fuel and a second aperture to receive a first comburent, and also a combustion chamber which is autonomous with respect to the brazier, is delimited by a plurality of walls and is suitable to develop heat by means of a flame.

According to one aspect of the invention, the apparatus comprises conveyor means interposed between the brazier and the combustion chamber to convey the at least one combustible gas to the combustion chamber.

According to another aspect of the present invention, on at least one first wall of the plurality of walls, one or more recirculation apertures are made, each of which is connected by means of recirculation means to the second aperture of the brazier.

According to another aspect of the present invention, the heating apparatus also comprises a containing body configured to define, together with the first wall, a containing compartment in which the recirculation means are disposed.

According to another aspect of the present invention, the containing body is also configured to receive a second comburent from the external environment, in such a way that it is heated by the recirculation means, and to direct it into the combustion chamber.

According to another aspect of the present invention, at least one feed aperture communicating with the external environment is made in the containing body, and the combustion chamber also comprises an entry aperture communicating with the containing compartment.

According to another aspect of the present invention, the recirculation means comprise at least one recirculation conduit which is substantially parallel to the first wall and is detached from the latter, and the containing body also comprises a dividing wall which divides the containing compartment into a first part containing the at least one recirculation conduit, and into a second part which substantially laps at least the first wall.

According to another aspect of the present invention, the upper part of the dividing wall is substantially disposed in correspondence with the zone in which the at least one recirculation conduit is connected to the at least one recirculation aperture. Furthermore, the first part and the second part are in communication with each other in correspondence with the upper part of the dividing wall.

According to another aspect of the present invention, the recirculation means comprise a plurality of recirculation conduits substantially parallel to, and detached from, each other, the first wall comprises a corresponding plurality of recirculation apertures each communicating with a respective one of the recirculation conduits.

According to another aspect of the present invention, the heating apparatus also comprises a first fan fluidically connected downstream of the recirculation means and upstream of the second aperture of the brazier.

According to another aspect of the present invention, the combustion chamber also comprises at least one evacuation aperture and the heating apparatus also comprises a second fan connected downstream of the at least one evacuation aperture and upstream of the external environment in order to convey at least a part of the fumes produced by the flame into the combustion chamber.

According to another aspect of the present invention, the heating apparatus also comprises a control unit and a sensor which is disposed downstream of the combustion chamber and is configured to detect the quantity of oxygen present in the fumes and to transmit a signal proportional to the quantity of oxygen detected in the fumes to the control unit, in order to allow the control unit to regulate at least the flow rate generated by the second fan as a function of the signal.

According to another aspect of the present invention, the brazier also comprises an exit aperture which is in fluidic communication with the entry aperture of the combustion chamber by means of conveyor means.

According to another aspect of the present invention, the entry apertures of the brazier are disposed at a higher level than that on which the exit aperture is located.

According to another aspect of the present invention, a heating method comprises the following steps:

- providing a combustion chamber and drawing a first comburent from the combustion chamber;

- providing a brazier and introducing into the latter both a biomass which functions as fuel and also the first comburent, in order to thermochemically decompose the biomass and produce at least one combustible gas;

- conveying the combustible gas into the combustion chamber;

- drawing a second comburent from the external environment and heating it by means of an exchange of heat between the latter and the first comburent; and

- conveying the heated second comburent into the combustion chamber in order to ignite the combustible gas and develop heat by means of a flame.

According to another aspect of the present invention, the heating method also comprises the following steps:

- detecting the quantity of oxygen present in the fumes produced by the flame; and

- regulating the flow rate of the second comburent as a function of the quantity of oxygen present in the fumes.

BRIEF DESCRIPTION OF THE DRAWINGS These and other aspects, characteristics and advantages of the present invention will become apparent from the following description of some embodiments, given as a non-re strictive example with reference to the attached drawings wherein: - fig. 1 is a schematic block representation of a heating apparatus according to the present invention in accordance with a first embodiment;

- fig. 2 is a schematic block representation of a heating apparatus according to the present invention in accordance with a second embodiment;

- fig. 3 is a schematic block representation of a heating apparatus according to the present invention in accordance with a third embodiment;

- fig. 4 is a schematic block representation of a heating apparatus according to the present invention in accordance with a fourth embodiment;

- fig. 5 is a schematic block representation of a heating apparatus according to the present invention in accordance with a variant of the third embodiment;

- fig. 6 is a schematic block representation of a heating apparatus according to the present invention in accordance with a variant of the fourth embodiment;

- fig. 7 is a section lateral view of the heating apparatus of fig. 1 ;

- fig. 8 is a section along the line VIII- VIII of fig. 7;

- fig. 9 is a three-dimensional view of the heating apparatus of fig. 1, taken from the rear;

- fig. 10 is a three-dimensional view similar to that of fig. 9, but partly exploded;

- fig. 11 is a block electrical diagram of a control circuit of the heating apparatus of fig. 1.

We must clarify that in the present description and in the claims the term vertical, with its declinations, has the sole function of better illustrating the present invention with reference to the drawings and must not be in any way used to limit the scope of the present invention itself, or the field of protection defined by the attached claims. For example, by the term vertical we mean an axis or a plane that can be either perpendicular to the line of the horizon, or inclined, even by several degrees, for example up to 20°, with respect to the latter.

Furthermore, the people of skill in the art will recognize that certain sizes or characteristics in the drawings may have been enlarged, deformed, or shown in an unconventional or non-proportional way in order to provide a version of the present invention that is easier to understand. When sizes and/or values are specified in the following description, the sizes and/or values are provided for illustrative purposes only and must not be construed as limiting the scope of protection of the present invention, unless such sizes and/or values are present in the attached claims.

To facilitate comprehension, the same reference numbers have been used, where possible, to identify identical common elements in the drawings. It is understood that elements and characteristics of one embodiment can be conveniently combined or incorporated into other embodiments without further clarifications.

DESCRIPTION OF SOME EMBODIMENTS OF THE PRESENT INVENTION

With reference to fig. 1, a heating apparatus 10 according to the present invention is of the pyrolysis type and, in accordance with a first embodiment, comprises thermochemical decomposition means Ml configured to receive a biomass C which functions as fuel and a first comburent FI, as will be explained below.

The thermochemical decomposition means Ml are suitable to thermally decompose the biomass C and produce, by means of pyrolysis, combustible gases S, for example consisting mainly of methane, hydrogen, carbon monoxide.

The heating apparatus 10 also comprises a combustion chamber 20 configured to receive both a second comburent A, different from the first comburent FI, and also the combustible gases S. The combustion chamber 20 is suitable to develop heat by means of a flame, fed by the combustible gases S and which produces fumes F, as will be explained below.

Furthermore, the heating apparatus 10, in accordance with one aspect of the present invention, comprises both conveyor means M2 interposed between the thermochemical decomposition means Ml and the combustion chamber 20 to convey the combustible gases S toward the latter, and also recirculation means M3 to convey at least a first part FI of the fumes F, which constitutes the first comburent, from the combustion chamber 20 to the thermochemical decomposition means Ml .

Furthermore, the heating apparatus 10 comprises heat exchange means M4, associated with the recirculation means M3 and configured to heat the second comburent A, using the heat contained in the first comburent FI before the second comburent A reaches the combustion chamber.

Hereafter, with reference to figs. 1 and from 7 to 11, the first embodiment of the heating apparatus 10 is described in more detail. The thermochemical decomposition means Ml comprise a brazier 11 substantially closed with respect to the external environment and delimited by four lateral walls 12 and one upper wall 13. Furthermore, the brazier 11 is delimited at the bottom by a metal plate 14 provided with at least one exit aperture 15.

The exit aperture 15 of the brazier 11 is also configured to allow the combustible gases S to exit and the burnt and/or thermochemically decomposed biomass C to be discharged from the brazier 11.

The metal plate 14 can be selectively removable or openable, in any known way, to allow access to the brazier 11 from below, for example to carry out maintenance or cleaning thereof.

Furthermore, the brazier 11 has an entry aperture 16 for the biomass C to be introduced, comprising, for example, inconsistent wooden material such as chips, pellets or suchlike, and an entry aperture 18 from which the first comburent FI, which is of the aeriform type, can enter.

It should also be noted that the brazier 11 does not have any apertures that allow the comburent air to enter directly from the external environment.

The entry apertures 16 and 18 of the brazier 11 are preferably disposed in the upper part of the latter, that is, at a higher level than the one at which the exit aperture 15 is located. This configuration allows to introduce the biomass C and the first comburent FI from the top downward.

It should be noted that the reciprocal position of the first aperture 16 and of the second aperture 18 may vary compared to that shown in the drawings, so that, for example, one or both can be disposed laterally, or one at a different level from the other.

In an alternative embodiment, not shown in the drawings, the first aperture 16 of the brazier 11 can be disposed substantially level with the lower part thereof. In this configuration, the biomass C can be introduced into the brazier 11 from the bottom upward, or, alternatively, laterally, that is, in a substantially horizontal way. For example, the first aperture 16 can be disposed substantially level with the metal plate 14, in order to introduce the biomass C directly above the latter.

Furthermore, inside the brazier 11 there is an ignition device 19, configured to selectively trigger the combustion of the biomass C, for example when the heating apparatus 10 is switched on.

In the embodiment shown here, the ignition device 19 comprises an electrical resistance disposed in a lower zone of a lateral wall 12, that is, close to the metal plate 14, for example in the same lateral wall 12 in which the first entry aperture 16 is made.

The ignition device 19 can be sized so as to come into contact, during use, with the biomass C present in the brazier 11. Alternatively, the ignition device 19 can be configured to ignite the biomass C indirectly, that is, by heating the air in contact with the latter. The combustion chamber 20 is substantially closed and is in fluidic communication with the brazier 11 by means of a conveyor compartment 21, which is preferably hermetically sealed. In particular, the conveyor compartment 21 is interposed between the lower part of the brazier 11 and the lower part of the combustion chamber 20. Alternatively, the conveyor compartment 21 can be replaced by one or more conduits.

We must clarify that the exit aperture 15 of the brazier 11 flows directly into the conveyor means M2. In particular, in the example provided here, the exit aperture 15 of the brazier 11 flows directly into the conveyor compartment 21, which defines the conveyor means M2. We must also clarify that, in accordance with one aspect of the present invention, the brazier 11 and the combustion chamber 20 are autonomous, separated from each other and connected in a fluidic way by means of the conveyor compartment 21.

According to one aspect of the invention, the combustion chamber 20 is fluidically connected with the comburent entry aperture 18 of the brazier 11.

In particular, in the embodiment described here, the combustion chamber 20 is delimited by two lateral walls 22, by one upper wall 23, by one front wall 24, for example able to be opened, which functions as closing door, by one rear wall 25 and by one lower wall 26. One or more recirculation apertures 27 are made on an upper part of the rear wall 25, each communicating with an upper end of a respective recirculation conduit 28, which is outside the combustion chamber 20 and has a lower end which, by means of a manifold 43, is connected to the intake of a first fan 29, the delivery of which is fluidically connected to the second entry aperture 18 of the brazier 11.

In addition or alternatively, the recirculation apertures 27 can be made in other walls of the combustion chamber 20.

Preferably, the recirculation conduits 28 are substantially parallel to each other and to the rear wall 25, and also detached from each other and from the rear wall 25, for example by between 1 and 3 cm.

The heating apparatus 10 also comprises a containing body 32, substantially box-shaped, on which two feed apertures 31 are made, which are in communication with the outside and through which the second comburent A can enter.

The containing body 32 is attached on the external surface of the rear wall 25 of the combustion chamber 20 creating, in cooperation with the latter, a containing compartment V in which the recirculation conduits 28 are disposed.

An entry aperture 33 is made in the bottom wall 26 of the combustion chamber 20, substantially in a central zone thereof, in said entry aperture 33 there being positioned a nozzle 30 having, in the example given here, a central conduit 34 disposed along a longitudinal axis X, substantially vertical, and a series of lateral through holes 35, which substantially lie on a substantially horizontal plane P disposed below the lower wall 26. The lateral holes 35 are in communication with the central conduit 34.

We must clarify that the conformation and disposition of the central conduit 34 and of the lateral holes 35 may differ, even considerably, compared to what is described here and represented in the attached drawings. For example, instead of the lateral holes 35, an aperture or a slot (not shown) of any suitable shape and size can be made.

The central conduit 34 is in communication with the conveyor compartment 21 and has the function of injecting the combustible gases S into the combustion chamber 20, while the lateral holes 35 have the function of conveying the second comburent A, coming from the containing compartment V. In particular, the second part V2 of the containing compartment V surrounds the portion of the nozzle 30 on which the lateral holes 35 are made, which are configured to receive the second comburent A coming from the second part V2 of the containing compartment V and to promote the mixing of the second comburent A with the combustible gases S in order to promote the combustion of the latter.

The feed apertures 31 are disposed below the lower ends of the recirculation conduits 28, that is, substantially level with the lower part of the combustion chamber 20.

Furthermore, a dividing wall, or partition, 37 is disposed inside the containing body 32, substantially dividing the containing compartment V into two parts, that is, into a first part VI, in which the recirculation conduits 28 are disposed, and into a second part V2, which laps both the rear wall 25 and also the lower wall 26 of the combustion chamber 20.

The first part VI and the second part V2 of the containing compartment V are in communication with each other in correspondence with the upper part of the partition 37 which, preferably, is disposed in correspondence with the upper ends of the recirculation conduits 28, that is, where the latter are connected to the respective recirculation apertures 27.

Therefore, during use, the second comburent A enters from the feed apertures 31, passes through the first part VI of the containing compartment V and heats up in contact with the recirculation conduits 28, until it reaches the top of the partition 37. Then, the second comburent A enters the second part V2 of the containing compartment V from above and passes through it all, until it reaches the lateral holes 35 of the nozzle 30, lapping the rear wall 25 of the combustion chamber 20, heating up further.

It should be noted that, thanks to this conformation, the containing body 32, in cooperation with the recirculation conduits 28 and the walls 25 and 27 of the combustion chamber 20, constitutes a counter-current heat exchanger, which corresponds to the heat exchange means M4 as above.

Furthermore, on each of the lateral walls 22 (fig. 8) of the combustion chamber 20 there are evacuation apertures 36, to each of which a respective evacuation pipe 38 is connected, outside the combustion chamber 20 and substantially vertical.

Each evacuation pipe 38 is fluidically connected to an evacuation chamber 40, in turn connected to the intake of a second fan 39 (fig. 7), the delivery of which communicates with the outside of the apparatus 10. The heating apparatus 10 can optionally also comprise an external containing structure 41, substantially in the shape of a parallelepiped and comprising a second compartment 42, inside of which there are disposed, with ample clearance, both the evacuation pipes 38 and also at least a part of the combustion chamber 20, of the conveyor compartment 21 and of the evacuation chamber 40.

The external structure 41 has, in its lower part, an entry aperture 47, to which a third fan 45 is connected in order to selectively introduce ambient air R into the second compartment 42, and in its upper part an exit aperture 44 from which the same air R can exit in contact with the evacuation pipes 38.

The heating apparatus 10 also comprises an injection device 46, of any type known per se, to introduce the biomass C into the brazier 11 in a controlled way, whether intermittently or continuously.

In the example provided here, the injection device 46 comprises a container 48, substantially in the shape of a hopper, containing a biomass C load and an associated metering device 49, of a type known per se, having an exit connected to the entry aperture 16 of the brazier 11 and configured to meter the quantity of biomass C introduced into the brazier 11 in a way that is selective and proportional to certain electrical signals, under the control of a control unit 50 (fig. 11), as will be described in detail below.

Therefore, the biomass C lies in an autonomous environment with respect to the brazier 11, and it is introduced therein in a selective, automatic and substantially continuous way by the injection device 46.

The metering device 49 (fig. 7) is of the type which comprises a rotating element 51 provided with radial blades 52 and connected to an electric motor 53 (fig. 11) controlled by the control unit 50. With each rotation, even partial, of the rotating element 51, a certain quantity of biomass C is introduced into the brazier 11, by means of a connection conduit 54.

It is therefore clear that the quantity of biomass C introduced into the brazier 11, in a given unit of time, is a function of the rotation speed of the rotating element 51 (fig. 7).

In other embodiments, not shown in the drawings, the metering device 49 can comprise an auger.

The injection device 46 allows to introduce the biomass C into the brazier 11 in an automatic, controlled and continuous way, so as to allow to adjust the flow rate of biomass C introduced into the brazier 11.

The heating apparatus 10 also comprises a sensor 58 (figs. 7 and 11), also of a type known per se and for example consisting of a lambda probe, which is suitable to detect the quantity of oxygen present in the environment which surrounds it. In the example provided here, the sensor 58 is positioned downstream of the combustion chamber 20 and in particular inside the evacuation chamber 40.

In other embodiments, the sensor 58 can be disposed inside the evacuation pipes 38 and/or inside the recirculation conduits 28 in order to detect the quantity of oxygen in the fumes F.

The sensor 58 is connected to the control unit 50 and it is configured to transmit to the latter an electrical signal SP proportional to the quantity of oxygen detected by it.

The control unit 50 is configured to also control the first fan 29 and the second fan 39, and possibly also the third fan 45.

In addition, the control unit 50 is configured to command the operation of the recirculation means 28 in order to adjust the flow rate of the first comburent FI, and to command the operation of the injection device 46 in order to control the flow rate of the biomass C introduced into the brazier 11.

In particular, the control unit 50 can control the rotation speed of the first fan 29 and consequently the flow rate of the first comburent FI, the rotation speed of the second fan 39 and consequently the flow rate of the second comburent A, and the rotation speed of the rotating element 51 of the metering device 49 and consequently the flow rate of biomass C into the brazier 11.

In other embodiments of the present invention, not shown in the drawings, an element made of thermoconductive material, for example ceramic, can be attached at least to the lateral walls 22 of the combustion chamber 20, in order to increase the thermal inertia.

In other embodiments of the present invention, not shown in the drawings, one or more pipes for circulating water can be associated with at least the lateral walls 22 of the combustion chamber 20.

With reference to fig. 2, in a second embodiment, a heating apparatus 100 according to the present invention can comprise all the components of the heating apparatus 10 described above, except the heat exchange means M4. In this embodiment, the heating apparatus 100 can also comprise a second ignition device, not shown in the drawings, disposed substantially in proximity to the nozzle 30 and configured to trigger the combustion of the combustible gases S.

With reference to fig. 3, in a third embodiment, a heating apparatus 200 according to the present invention can comprise all the components of the heating apparatus 10 described above, except the heat exchange means M4 and the first fan 29.

Also in this embodiment, the heating apparatus 200 can also comprise a second ignition device, not shown in the drawings, disposed substantially in proximity to the nozzle 30 and configured to trigger the combustion of the combustible gases S.

With reference to fig. 4, in a fourth embodiment, a heating apparatus 300 according to the present invention can comprise all the components of the heating apparatus 10 described above, except the first fan 29.

It should be noted that, in the third and fourth embodiments, the heating apparatus 200, 300 only comprises the second fan 39, connected to the combustion chamber 20 in order to draw the fumes F generated inside the latter.

Furthermore, in the third and fourth embodiments, a conduit connected downstream of the second fan 39 can be connected to the brazier 11 in order to function as a recirculation mean M3 to convey a first part FI of the fumes F, which functions as a first comburent.

In other possible variants of the third and fourth embodiments, the conduit described above, which functions as a recirculation mean M3, can be disposed upstream of the second fan 39 and downstream of the combustion chamber 20 (figs. 5 and 6).

The operation of the heating apparatus 10 described heretofore, which corresponds to the method according to the present invention, comprises the following steps.

When the heating apparatus 10 is started, the control unit 50 drives the injection device 46 to introduce a certain quantity of biomass C into the brazier 11 and the ignition device 19 to ignite the biomass C in the brazier 11. Furthermore, the control unit 50 drives the first fan 29 which takes a first comburent FI from the combustion chamber 20 and introduces it into the brazier 11. We wish to clarify that, at start-up, substantially ambient air is present inside the combustion chamber 20.

The control unit 50 also drives the second fan 39 which draws the second comburent A from the external environment, through the feed apertures 31 , and introduces the latter into the combustion chamber 20 through its entry aperture 33.

In this start-up step, the combustion between the biomass C inside the brazier 11 and the first comburent FI, which hereafter will be referred to as start-up combustion, is substantially of the reverse flame type, also called downdraft by the people of skill in the art, that is, by introducing the first comburent FI into the brazier 11 from the top downward, in such a way that it passes, in this direction, through the biomass C disposed, during use, in the brazier 11 and consequently generating a flame which is also directed from the top downward, and fumes.

The fumes produced by the start-up combustion are conveyed into the combustion chamber 20 by means of the conveyor compartment 21, thanks to the draw provided by the first fan 29 which, subsequently, re-introduces them into the brazier 11. Therefore, in this step, the first comburent FI consists of a first part of the start-up combustion fumes.

In particular, a first part FI of the start-up combustion fumes is drawn by the first fan 29 by means of the first recirculation apertures 27 and is re-introduced into the brazier 11 from its second aperture 18, functioning as first comburent FI, and a second part F2 of the start-up combustion fumes is drawn in by the second fan 39 by means of the evacuation apertures 36 and is expelled from the heating apparatus 10.

After a certain period of time, a steady state operating condition is reached, in which the first comburent FI has a temperature and quantity of oxygen suitable to trigger the process of pyrolysis of the biomass C present in the brazier 11.

At this point, the first comburent FI introduced into the brazier 11 is suitable to thermochemically decompose the biomass C inside the brazier 11 and produce combustible gases S.

It should be noted that the thermochemical decomposition of the biomass C also substantially occurs in downdraft, that is, by introducing the first comburent FI into the brazier 11 from the top downward, in such a way that it passes, in this direction, through the biomass C which is disposed, during use, in the brazier 11. In this way, the combustible gases S produced by the thermochemical decomposition of the biomass C escape from the lower portion of the brazier 11.

This configuration is advantageous in that it forces the combustible gases S to pass through the biomass C contained in the brazier 11 and this allows to separate their volatile components, producing combustible gases S with less TAR.

Therefore, during steady state operation, it is no longer the fumes generated by the start-up combustion that exit from the exit aperture 15 of the brazier 11 , but the combustible gases S generated by the thermochemical decomposition of the biomass C.

The method then provides to introduce the combustible gases S into the combustion chamber 20 by means of the conveyor compartment 21, thanks to the draw of the first fan 29. Furthermore, the control unit 50 is configured to command the operation of the recirculation means 28 in order to regulate the flow rate of the first comburent FI, and to command the operation of the injection device 46 in order to control the flow rate of the biomass C introduced into the brazier 11.

The method then provides to oxidize, or ignite, the combustible gases S by means of the second comburent A introduced into the combustion chamber 20, producing a flame, fumes F and developing heat.

Optionally, the method can provide to heat the second comburent A, using the heat contained in the first comburent FI before the second comburent A reaches the combustion chamber 20. This heat exchange is preferably carried out in countercurrent.

It should be noted that, in this case, the ignition of the oxidation, or combustion, or fire, of the combustible gases S in the combustion chamber 20 occurs only by means of the “meeting” between the latter and the second heated comburent A. This is very advantageous, since it does not require the presence and use of additional ignition devices.

As before, a first part FI of the fumes F generated, this time, by the combustion of the combustible gases S is drawn by the first fan 29 by means of the recirculation apertures 27 and is reintroduced into the brazier 11 from its comburent entry aperture 18, functioning as a first comburent FI, and a second part F2 of the fumes F is drawn by the second fan 39 by means of the evacuation apertures 36 and is expelled from the heating apparatus 10.

At this point, the first part FI of the fumes F, re-introduced into the brazier 11, and which in fact functions as first comburent FI, has an oxygen component advantageously comprised between about 7% and about 12% by volume, which is smaller than that present in the ambient air. This is particularly advantageous since, by doing so, an anoxic environment is created in the brazier 11 , that is, lacking in oxygen, which is present in a quantity sufficient to react mainly with the carbon present in the biomass C and generate the combustible gases.

Therefore, the production of polluting emissions such as, for example, nitrogen oxides, is significantly decreased since there is not a sufficient quantity of oxygen in the brazier 11 to bind with the nitrogen comprised in the biomass C.

Furthermore, when operating at steady state, the first part FI of the fumes F, the moment it enters the brazier 11 , has a temperature comprised between about 240°C and about 320°C, this is advantageous since at least part of the CO2 present therein is re-converted into CO, that is, carbon monoxide, which is combustible. Another advantage is that the water present in gaseous phase in the first part FI of the fumes F in the brazier 11 is converted into hydrogen, increasing the calorific value of the combustible gas S.

The control unit 50 can also control the injection device 46, the first fan 29 and the second fan 39 on the basis of the electrical signal received from the sensor 58. For example, the control unit 50 can modify the flow rate of the first comburent FI, of the second comburent A and/or of the biomass C in feedback, until the value detected by the sensor 58 reaches a predetermined target value. Optionally, the control unit 50 also drives the third fan 45 to generate a flow of ambient air R which passes into the second compartment 42 in order to exchange heat with the evacuation pipes 38, heating up. The heated ambient air R is then conveyed once again toward the external environment.

In fact, it should be noted that the injection device 46, the first fan 29 and the second fan 39 allow to manage the flow rate of the first comburent FI, of the second comburent A and/or of the biomass C in a coordinated way, so as to reduce the polluting emissions of the heating apparatus 10 and better manage the generation of heat thereby.

It is clear that modifications and/or additions of parts may be made to the heating apparatus 10 as described heretofore, without departing from the field and scope of the present invention as defined by the claims.

It is also clear that, although the present invention has been described with reference to some specific examples, a person of skill in the art shall certainly be able to achieve many other equivalent forms of heating apparatus 10, all coming within the scope of the present invention. In the following claims, the sole purpose of the references in brackets is to facilitate reading and they must not be considered as restrictive factors with regard to the field of protection defined by the claims.




 
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