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Title:
INNOVATION IN GREENHOUSE CONSTRUCTION
Document Type and Number:
WIPO Patent Application WO/2021/137781
Kind Code:
A1
Abstract:
The invention relates to a construction made of metal-derived materials of greenhouses used in plant growing, characterized in that it is configured to reduce the number of parts used in the construction of the greenhouse (A) construction made of metal-derived materials, thus minimizing all costs including material supply, labor, time and installation and it comprises a main profile (1) forming the main component of the construction by connecting to the upper portion of the vertical profiles (2) of the greenhouse (A), and having side surfaces (1.1) formed in a flat structure in the opposite side sections and a mounting protrusion (1.2) in the lower part in which the connecting apparatuses are connected by means of bolts/nuts (16) and Y connection element (6), top connection element (7), outer slider connection element (8) produced in accordance with the main profile (1).

Inventors:
DÖVENCİ AHMET MURAT (TR)
Application Number:
PCT/TR2020/050056
Publication Date:
July 08, 2021
Filing Date:
January 29, 2020
Export Citation:
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Assignee:
DOEVENCI CELIK KONSTUERUEKSIYON SERACILIK DEMIR TARIM UERUENLERI INSAAT TAAHHUET METAL TICARET VE SA (TR)
International Classes:
A01G9/14; E04B1/38
Foreign References:
CN207185402U2018-04-06
CN207269463U2018-04-27
CN203049792U2013-07-10
US20040068938A12004-04-15
US6374566B12002-04-23
Attorney, Agent or Firm:
TERCIH PATENT A.Ş. (TR)
Download PDF:
Claims:
CLAIMS

1. The invention relates to a construction made of metal-derived materials of greenhouses used in plant growing, configured to reduce the number of parts used in the construction of the greenhouse (A) construction made of metal-derived materials, thus minimizing all costs including material supply, labor, time and installation, characterized in that it comprises;

— a main profile (1) forming the main component of the construction by connecting to the upper portion of the vertical profiles (2) of the greenhouse (A), and having side surfaces (1 .1) formed in a flat structure in the opposite side sections and a mounting protrusion (1.2) in the lower part in which the connecting apparatuses are connected by means of bolts/nuts (16),

— a Y connection element (6) produced in accordance with the main profile

(1), with a main profile (1) used for forming the construction of the greenhouse (A) by connecting to the upper portion of the vertical profile

(2), an inclined surface (6.1) which provides the mounting of vertical profile (2) and grooves (15) to each other in practical way with 5 bolts (16) in one piece, prevents measurement and mounting shifts by reducing the load on the bolt (16) by means of the muff formed in the mounting cavities (6.3), is engaged to the cavity which looks U-shaped from above through the side surfaces (1.1) of the main profile (1) and in which the groove (15) is connected at the top, an alignment protrusion (6.2) in the side section in which aligning to the vertical surface (2) is provided and mounting cavities (6.3) in which bolts (16) are connected,

— a top connection element (7) produced in accordance with the main profile (1), with a plurality of mounting cavities, which provides the construction of the roof of the construction by connecting the opposite main profiles (1) connected to the vertical profiles (2) to the upper joining sections, a plurality of truss profiles (9) and the ventilating system which also act as a support on top, U-shaped top profile connection (7.1) and angular positioning cavities (7.2) in which the main profiles (1) are positioned towards the center on the upper section, and a plurality of mounting cavities (6.3) in the lower part in which the truss profiles (9) are connected,

— an outer slider connection element (8) with U-shaped upper connection brackets (8.1) and U-shaped lower connection brackets (8.2) suitable for mounting of main profiles (1) in the lower section, which provides the connection of the outer slider profiles (5) to the main arch-shaped main profiles (1) forming the roof of the construction and has an outer slider profile (5) connected to its upper part.

Description:
INNOVATION IN GREENHOUSE CONSTRUCTION

TECHNICAL FIELD

The invention relates to a construction made of metal-derived materials of greenhouses used in plant growing.

In particular, the invention relates to a construction made of metal-derived materials of greenhouses used in plant growing which is configured to reduce the number of parts used in the construction of the construction, thus minimizing all costs including material supply, labor, time and installation, comprising

- a main profile forming the main component of the construction by connecting to the upper portion of the vertical profiles of the greenhouse, and having side surfaces formed in a flat structure in the opposite side sections and a mounting protrusion in the lower part in which the connecting apparatuses are connected by means of bolts/nuts,

- a Y connection element with a main profile used for forming the construction of the greenhouse by connecting to the upper portion of the vertical profiles, an inclined surface which provides the mounting of vertical profile and grooves to each other in practical way with 5 bolts in one piece, prevents measurement and mounting shifts by reducing the load on the bolt by means of the muff formed in the mounting cavities, is engaged to the cavity which looks U-shaped from above through the side surfaces of the main profile and in which the groove is connected at the top, an alignment protrusion in the side section in which aligning to the vertical surface is provided and mounting cavities in which bolts are connected,

- a top connection element with a plurality of mounting cavities, which provides the construction of the roof of the construction by connecting the opposite main profiles connected to the vertical profiles to the upper joining sections, has a plurality of truss profiles and the ventilating system which also act as a support on top, U-shaped top profile connection and angular positioning cavities in which the main profiles are positioned towards the center on the upper section, has a plurality of mounting cavities in the lower part in which the truss profiles are connected,

- an outer slider connection element with U-shaped upper connection brackets and U-shaped lower connection brackets suitable for mounting of main profiles in the lower section, which provides the connection of the outer slider profiles to the main arch-shaped main profiles forming the roof of the construction and has an outer slider profile connected to its upper part.

PRIOR ART

Today, there are greenhouses used in the plant growing field. In the installation process of greenhouses on agricultural lands, constructions made of metal material are used.

Representative views of the connection apparatus used in the construction of the metal material of the greenhouses in the state of the art are provided in figures 8, 9, 10, 11 and 12. The present art will be described with reference to the reference numbers provided in figures 8, 9, 10, 11 and 12.

Figure 12 comprises a representative general and detail view of the greenhouse (A) when assembled. Greenhouse (A) consists of;

- a tubular main profile (1 ) shown in figure 8,

- vertical profiles (2) that allow the construction to be connected to the agricultural field ground shown in figure 12,

- beam profiles (3) connected to the ground in a manner corresponding to the front and rear parts of the greenhouse shown in figure 12, a circular beam connection (13) connected to the beam profiles (3) shown in figure a top profile (4) and an outer slider profile (5) shown in figure 12,

- a plurality of Y connection elements (6) with a vertical profile engaging cavity (6.4) to which the vertical profiles (2) are connected and circular engaging cavities (6.5) to which the tubular main profiles (1) are connected shown in figure 9,

- a top connection element (7) with an upper surface (7.3) of flat structure to which the top profile (4) is connected, circular positioning cavities (7.4) to which tubular main profiles (1) are connected and mounting cavities (6.3) to which bolts/nuts (16) are connected to which providing the formation of roof of the construction by connecting the opposite main profiles (1) connected to the vertical profiles (2) to the upper joining sections shown in figure 10 and 12,

- an outer connection element (8) with a circular positioning cavity (7.4) in the lower section, which is in a two-part structure providing connection of the outer slider profiles (5) to the tubular main profiles (1) shown in figure 11 and 12,

- truss profiles (9) acting as a support to the roof of the construction shown in figure

(12),

- a truss clamp (10) providing connection of the truss profiles (9) to the tubular arch shaped main profile (1) shown in figure 12,

- suspension shaft connection (11) connected to the shaft (suspension shaft) used in the greenhouse (A) ventilation system shown in figure 12,

- the suspension clamp (12) connecting the suspension shaft connection (11) to the tubular main profile (1) shown in figure 12,

- circular beam connection (13) providing connection of the upper section of the beam profile (3) to the tubular main profile (1) shown in figure 12, the flat profile (14) to which the ventilation systems of the greenhouse (A) are connected shown in figure 12, - the groove (15) connected to the side upper section of the greenhouse (A) shown in figure 12,

- bolts/nuts (16) used for joining all of the connection components of the greenhouse (A).

The main component of the greenhouse (A) used in the state of the art is the tubular main profile (1) as stated. In order for the main profile (1) to be connected to other parts of the construction, a suitable form was formed on each element in accordance with the tubular structure of the main profile (1).

Clamps, including Y connection element (6), top connection element (7), outer slider connection element (8), suspension clamp (12), circular beam connection (13) of the greenhouse (A) increases the time and labor costs by passing through 7-8 production stages, including at least 5 pressure molds and at least 2-3 cutting - drilling processes. Further, due to the natural structure of the greenhouse (A), full, half, right, left Y clamp parts need to be produced in one piece and at least 8 but generally 24 bolts are used in all these clamp groups. This number of bolts/nuts (16) increases labor, time and related assembly costs during the installation of the greenhouse (A) in the field and causes the mounting process to be difficult.

Consequently, it becomes evident that there must be improvements in the art due to the above-mentioned problems faced in the state of the art.

OBJECT OF THE INVENTION

The invention, as a result of the problems present in the prior art, aims to solve all of these problems.

The objective of the invention is to reduce the number of parts used in the construction of the construction made of metal- derived materials of greenhouses used in plant growing, thus minimizing all costs including material supply, labor, time and installation;

- to form a main profile forming the main component of the construction by connecting to the upper portion of the vertical profiles of the greenhouse, and having side surfaces formed in a flat structure in the opposite side sections and a mounting protrusion in the lower part in which the connecting apparatuses are connected by means of bolts/nuts,

- to form a Y connection element with a main profile used for forming the construction of the greenhouse by connecting to the upper portion of the vertical profiles, an inclined surface which provides the mounting of vertical profile and grooves to each other in practical way with 5 bolts in one piece, prevents measurement and mounting shifts by reducing the load on the bolt by means of the muff formed in the mounting cavities, is engaged to the cavity which looks U- shaped from above through the side surfaces of the main profile and in which the groove is connected at the top, an alignment protrusion in the side section in which aligning to the vertical surface is provided and mounting cavities in which bolts are connected,

- to form a top connection element with a plurality of mounting cavities, which provides the construction of the roof of the construction by connecting the opposite main profiles connected to the vertical profiles to the upper joining sections, has a plurality of truss profiles and the ventilating system which also act as a support on top, U-shaped top profile connection and angular positioning cavities in which the main profiles are positioned towards the center on the upper section, has a plurality of mounting cavities in the lower part in which the truss profiles are connected,

- to form an outer slider connection element with U-shaped upper connection brackets and U-shaped lower connection brackets suitable for mounting of main profiles in the lower section, which provides the connection of the outer slider profiles to the main arch-shaped main profiles forming the roof of the construction and has an outer slider profile connected to its upper part. Another object of the invention is to minimize the number of connections in the greenhouse mounting and to provide extra strength to the greenhouse.

Another object of the invention is to prevent the hard and sharp turns in the corners of the clamps that provide the connection of the main profiles that are used in the assembly of the main profile and the possible nylon tears by preventing the hard and sharp turns.

Another object of the invention is to ensure that the number of bolt holes required for the assembly process of the connection elements is reduced, apart from the currently used connection elements of the tubular main profile. Thus, as the holes are drilled in the greenhouse installation in the present art, no extra drilling will be required in the field.

Another object of the invention is to eliminate the use of smart screws in the mounting process of the currently used connection elements of the tubular main profile. Thus, time loss, labor and related cost losses in the mounting process of the smart screw are eliminated.

Another object of the invention is to ensure that the connection elements such as bolts/nuts used in the mounting stage of the currently used tubular main profile fittings are reduced by a quarter.

The table for the main profile and main profile connection elements used in the present art, and for the main profile and main profile fittings according to the present invention, the number of elements used for one main profile (arch-shaped roof profile) of a greenhouse are provided below.

As can be understood from the table given above, in the present art, there is a considerable decrease in the number of parts required to create only one main profile (arch-shaped roof profile) of the greenhouse construction. Therefore, production and supply of parts, labor time and related production costs and time, labor and related cost losses spent on assembly of the parts are eliminated.

Thanks to the main profile that forms the main component of the greenhouse construction of the present invention;

- instead of the tubular main profile used in the present art and the Y connection element, the top connection element, the outer slider connection element, the Y connection element, the top connection element, the outer slider connection element are produced in accordance with the main profile of the present invention,

- the mounting process of the main profile and its connection parts according to the present invention can be produced with less cost and in a shorter time than the connection parts of the currently used main tubular profile,

- there is no need to manufacture and use the truss clamp used in the present art,

- there is no need to manufacture and use the suspension clamp used in the present art,

- there is no need to manufacture and use the suspension clamp used in the present art. Therefore, labor, time and related cost losses will be prevented in the production and assembly of bolts/ nuts required for the mounting and installation of the specified parts.

DESCRIPTION OF THE DRAWINGS

Figure 1 : Representative view of the main profile of the present invention, Figure 2: Representative view of the Y connection element of the present invention produced in accordance with the main profile of the present invention,

Figure 3: Representative view of the top connection element of the present invention produced in accordance with the main profile of the present invention,

Figure 4: Representative view of the outer slider connection element of the present invention produced in accordance with the main profile of the present invention,

Figure 5: Representative general view of the greenhouse, representative detailed view of the mounting of the main profile and the Y connection element of the present invention

Figure 6: Representative general view of the greenhouse, representative detailed view of the mounting of the main profile and the top connection element of the present invention

Figure 7: Representative general view of the greenhouse, representative general and detailed view of the mounting of the main profile, the truss profiles, beam profile and suspension shaft connection of the present invention

Figure 8: Representative view of the tubular main profile used in the present art,

Figure 9: Representative view of the Y connection element which is used in a way suitable for the tubular main profile used in the present art,

Figure 10: Representative view of the top connection element which is used in a way suitable for the tubular main profile used in the present art,

Figure 11 : Representative view of the outer slider connection element which is used in a way suitable for the tubular main profile used in the present art,

Figure 12: Representative general view of the greenhouse used in the present art, representative general and detailed view of the mounting of the present main profile, the truss profiles, beam profile and suspension shaft connection.

REFERENCE NUMBERS A. Greenhouse

1. Main profile

1.1. Side surface

1.2. Mounting protrusion

2. Vertical profile

3. Beam profile

3.1. Beam connection with brackets

4. Top profile

5. Outer slider profile

6. Y connection element

6.1. Inclined surface

6.2. Alignment protrusion

6.3. Mounting cavities

6.4. Vertical profile engaging cavity

6.5. Circular engaging cavity

7. Top connection element

7.1. Top profile connection

7.2. Angular positioning cavity

7.3. Upper surface

7.4. Circular positioning cavity

8. Outer slider connection element

8.1. Upper connection bracket

8.2. Lower connection element

9. Truss profiles

10. Truss clamp

11. Suspension shaft connection

12. Suspension clamp

13. Circular beam connection

14. Flat profile

15. Groove

16. Nut/bolt

DETAILED DESCRIPTION OF THE INVENTION A construction made of metal-derived materials of greenhouses used in plant growing is formed. Among the main components of the said greenhouse construction;

- representative view of the main profile (1) of the present invention is provided in figure 1 ,

- representative view of the Y connection element (6) produced in accordance with the main profile (1) of the present invention is provided in figure 2,

- representative view of the top connection element (7) produced in accordance with the main profile (1) of the present invention is provided in figure 3,

- representative view of the outer slider connection element (8) produced in accordance with the main profile (1) of the present invention is provided in figure 4,

The greenhouse (A) consists of; main profile (1) of the present invention, vertical profiles (2), beam profiles (3), top profile (4), outer slider profile (5), Y connection element (6) of the present invention, top connection element (7) of the present invention, outer slider connection element (8) of the present invention, truss profiles (9), shaft connection element (10), flat profile (14), groove (15) and nuts/bolts (16).

As shown in figure 1 , in the construction developed to minimize the parts used in the construction of the greenhouse (A) according to the current art, to minimize labor, time and related costs in production and installation, main profile (1) is formed which forms the main component of the construction by connecting it to the upper part of the vertical profiles (2) of the greenhouse (A). On the opposite side sections of the main profile (1), there are side surfaces (1.1) formed in a flat structure and in the lower part, the mounting protrusion (1 .2), where the connection apparatus are connected by bolts/nuts (16).

As shown in figures 2 and 5, the Y connection element (6), which provides practical installation of the main profile (1) of the present invention, vertical profile (2) and grooves (15), which are used to form the construction of the greenhouse, with 5 bolts (16) in one piece by being connected to the upper section of the vertical profile (2) and which is engaged to the cavity which looks U-shaped space from above by passing through the side surfaces (1.1) of the main profile (1), is produced in accordance with the main profile (1) of the present invention. In the upper part of the Y connection profile (6), the inclined surface (6.1) to which the groove (15) is connected is provided and in the side part, the alignment protrusion (6.2) where the alignment process is performed and the mounting spaces (6.4) where the bolts (16) are connected are provided. In the mounting cavities (6.3) of the Y connection element (6), a muff is formed, which reduces the load on the bolt (16) and prevents the measurement and mounting shift.

As shown in figures 3 and 6, the top connection element (7) which forms the roof of the construction by connecting the opposite main profiles (1) connected to the vertical profiles

(2) and to which a plurality of truss profiles (9) which also acts as a support and the ventilation system, is produced in accordance with the main profile (1) of the present invention. The top connection element (7) has a U-shaped top profile connection (7.1) in its upper section and angular positioning cavities (7.2) where the main profiles (1) are positioned towards its center, and a plurality of mounting cavities (6.3) in its lower section where the truss profiles (9) are connected.

As shown in figure 4, outer slider connection element (8) which provides the connection of the arch-shaped main profiles (1) forming the roof of the construction and the outer slider profiles (5) is produced in accordance with the main profile (1) of the present invention. In the upper section of the outer slider connection element (8), U-shaped upper connection brackets (8.1) where outer slider profile (5) is connected and in the lower section, U- shaped connection brackets (8.2) which are suitable for mounting of the main profiles (1).

As stated, Y connection element (6), top connection element (7) and outer slider connection element (8) is produced in accordance with the main profile (1) of the present invention.

The mounting procedure of the main profile (1) of the present invention, the vertical profile (2) and the groove (15) is provided in figure 5. Accordingly, the Y connection element (6) aligned via the alignment protrusion (6.2) is connected to the upper section of the vertical profile (2) through nut/bolt (16). Then the groove (15) is engaged to the inclined surface

(6.1) and the main profile (1) is engaged to the U-shaped cavity through side surfaces

(1.1), and the nut/bolt (16) are engaged through mounting cavities (6.3), thus a convenient mounting is obtained. The mounting procedure of the main profile (1) of the present invention, the top profile (4) and the truss profiles (9) is provided in figure 6. Accordingly, opposite main profiles (1) of the present invention connected to the vertical profiles (2) via the Y connection element (6) is mounted via the nut/bolt (16) connected to the mounting cavities (6.3) by engaging to the angular positioning cavities (7.2) on the top connection element (7) through their tips. The top profile (4) is mounted to the U-shaped top profile connection (7.1) which is on the top connection profile (7) and truss profiles (9) are mounted to the lower section via nut/bolt (16). The mounting procedure of the main profile (1) of the present invention, the truss profiles (9), beam profile (3), suspension shaft connection (11) is provided in figure 7. Accordingly, truss profiles (9) acting as a supports is connected to the mounting protrusion (1 .2) in the main profile (1), the beam connection with brackets (3.1) on the beam profile (3) is connected to the mounting protrusion (1.2) and the suspension shaft connection (11) is conveniently connected to the mounting protrusion (1 .2) via the nut/bolt (16)

The main profile (1) of the present invention provides added value to the greenhouse (A) technologies and country economy with the economical and structural changes by enhancing the currently used components in the modern greenhouse (A) steel constructions thanks to the Y connection element (6), top connection element (7) and the outer slider connection element (8).