This invention in general relates to agriculture-based industries. Further the invention relates to the field of natural fiber production. More particularly this invention relates to a method of manufacture of jute-ribbed loop using a grooved rod "tool" for a loop with cut pile rugs and carpets. Further the invention relates to a system of manufacture of jute-ribbed loop with cut pile rugs and carpets using a grooved rod "tool" for a loop with cut pile rugs and carpets. Prior Art

As regards to ordinary carpets and brush mats there are no inteπnittent loops and ribs, whereas in the new product using the grooved rod when a cut pile or non-cut pile rug or carpet is concerned, the loop and the rib will absorb more dust and dirty particles on account of the space available in the entire product because of the loop facility; the same will absorb more moisture when compared with other mats.

It is to be noted that the prior art description gives in detail information of the technology, method, process and system known in the art. It explains the deficiency in the related art and the object of the invention being to overcome or surmount the problem associated with the prior art. This forms the essential feature and the object of the invention. Summary of invention

The inventor has made great effort to provide a method and a system, which meet the requirement of the industry and overcome the problem associated with the prior art.

To achieve the above object according to first aspect and feature of the present invention there is provided a method and a system to improve efficiency.

According to second aspect and feature of the invention in addition to the first feature the invention comprises a method and a system, which is unique, rugged, efficient and economical.

Another object of the invention is to employ traditional and conventional method of hand weaving in order to manufacture carpets and rugs. Another object of the invention is to employ jute being natural product as raw material for manufacture of carpets and rugs.

Another object of invention is to invent a novel method of manufacturing rugs and carpets in which the loops and the ribs will absorb more dust and dirty particles on account of the space available in the entire product because of the loop facility; the same will absorb more moisture when compared with other mats.

At the outset of the description, which follows it is to be understood that ensuing description only illustrates a particular form of this invention. However, such particular form is only an exemplary embodiment without intending to imply any limitation on the scope of this invention.

Accordingly the description is to be understood as an exemplary embodiment and reading of the invention is not intended to be taken restrictively.

The above and other objects, features and disadvantages will be clear from the following description of preferred embodiment taken in conjunction with accompanying drawings.

The foregoing description is outlined rather broadly preferred and alternative feature of the present invention so that those skilled in the art may better understand the detailed description of the invention that follows. Additional features of the invention will be described hereinafter that form the subject of claims of the invention. Those skilled in the art should appreciate that they can readily use the disclosed conception and specific embodiment as a basis for designing and modifying other structures for carrying out the same purposes of the present invention. Those skilled in the art should realize such equivalent conception do not depart from the spirit and scope of the invention in its broadest form.

The invention therefore relates to system to generate a new product using the grooved rod when a cut pile or non cut pile rug or carpet is concerned, the loop and the rib will absorb more dust and dirty particles on account of space available in the entire product because of the loop facility, the same will absorb more moisture when compared with other mats. Brief Description Of Drawings

The accompanying drawings are intended to provide further understanding of invention and are incorporated in and constitute a part of invention. The drawings illustrate an embodiment of invention and together with the description illustrate principle of invention.

The drawings should not be taken as implying any necessary limitation on the essential scope of invention.

The drawings are given by way of non-limitative example to explain the nature of the invention. For a more complete understanding of the instant invention reference is now made to the following description taken in conjunction with accompanying drawings wherein

Figure 1 shows in elevation the process of manufacturing rug/carpet wherein grooved rod tool for a loop with cut pile rags and carpets is inserted.

Figure 2 of the drawings shows the position of reed and slay while manufacturing the carpet and rugs.

Figure 3 of the drawings shows the cutting knife and the grooved rod and a carpet roller used in the process of manufacturing carpets and rugs. Figure 4 of the drawings shows the position of reeds in the carpet and after cutting the ends the rod is being pushed out.

Figure 5 of the drawings shows the position of reed, reed frame/ warp and weft in the process of manufacturing carpet and rugs.

90 DETAILED DESRIPTION OF AN EMBODIMENT OF INVENTION

The construction of jute-ribbed loop with cut pile rugs and carpets, done on traditional handlooms makes it a unique product in its segment. This technique can be used to weave any form of design/shape/pattern and size.

This also can be made in a different variety of colours. 95 Now the invention will be described in detail with reference to the following description bearing the sequence of manufacturing process in order to obtain carpets and rugs having jute ribbed loop .

Now the invention will be described in detail with reference to drawings, which accompany the complete specification. The nature of the invention 100 and the manner in which invention is to be performed is clearly described in the following description.

The manufacture of the product jute ribbed loop with cut pile rugs and carpets with or without latex backing is a new concept of product in the field of natural fibre products. 105 Manufacturing process

The function of this product is for floor covering with or without latex backing. Jute is used for making the product.

General construction of the carpets and rugs is as follows.

Reed count - HOs

110 Weft / 10cm - 19 or 20 / 10cm [And loop 9 or 10]

War / 10cm - 11, 12 / 10 cm

Diameter of Loop Rod — 6mm grooved iron rod

Variation in these items can be done for getting dense / thick/ grooved

115 carpets. Generally the carpets are woven in sturdy looms. Loom frames, warp beams, warp supports, heald frame, mail eyes, treadles, sley with reeds, carpet guide, cross beam and carpet binding roll are the main members of each loom. The weaving operations are done in the conventional handlooms. Three

120 separate beams are required for this product i.e. tight chain beam, slack chain beam and loop / cut pile beam. The yarns, which are wounded on warping machine, will be re wounded on beams of each loop. These three separate beams are loaded on the back side of the loom, where each one is indented for "Tight Chain Beam" - gives the stifmess for the carpet, the

125 "Slack Chain Beam" - holds closely on the latter sides of the loop/ cut pile ends, which helps pile / loop strands erect firmly in its position. Each ends from the separate beams are taken to the front portion of the loom over its respective cross support separately and drawn through the mail eyes of the heald according to the drafting plan [to get the required

130 design of the carpet]. Then all the ends are drawn through the dents (reed gap) of the reed. From each reed space one tight chain and two loop ends are allowed to take through each space. After drawing all the ends of the beam these are tied with long ropes by spreading uniformly to the width of the carpet, on a strong iron rod. Both ends of the iron rods are previously

135 connected with long ropes on the carpet roller. (In some case this roller is fitted in the centre or backside of the loom frame).

Four heald frames with heald are used in the weaving process. The heald frames are connected together with compound pulleys and chain in the top of the loom frame. Bottom of the heald frame is tied separately on four

140 treadles, which passes lengthwise on the loom frame. According to the tie up and treadling plan the treadle is pushed down and with result only the respective healds will be raised and the rod or weft is passed and the sley is beaten. The grooved rod is inserted only after raising the loop or cut pile ends. Just after the insertion of the rod the raised ends are closed and sley

145 is beaten. As per tie up and treadling plan treadles are operated and the required ends are raised and passes with weft, again close the opening and slay beats. This operation helps the holding grip of the loop / cut pile ends from all the four sides firmly. With the help of a cutting knife cut the loop end as per the required design and pull back the grooved rod. After

150 weaving about one feet length, the carpet is wound on the carpet roller. This operation is repeated for getting the required length of the carpet. Salient features of the product

1. The product because of its uniqueness in construction increases the aesthetic design.

155 2. Traditional and conventional methods of weaving are used for the manufacturing of the product.

3. Jute is the natural product used whereby carpets and rugs are environment friendly.

4. Because of groove in the rod, one can obtain both cut pile and non-cut 160 pile rugs/carpets with different designs.

5. In order to make the product no machine is involved and by handwork cut pile process is executed.

The invention has been explained in relation to specific embodiments. It is inferred that the forgoing description is only illustrative of the present

165 invention and it is not indented that the invention be limited or restricted thereto. Many other specific embodiments of the present invention will be apparent to one skilled in the art from the forgoing disclosure. All substitutions, alterations and modifications of the present invention, which come with in the scope of the following claims, are to which the present

170 invention is readily susceptible without departing the spirit of the invention.

The scope of the invention should therefore be determined not with the reference to the above description but should be determined with reference to appended claims along with full scope of equivalents to which such

175 claims are entitled.