A lever operating unit for a motor-vehicle gearbox

The present invention relates to an operating unit for a motor-vehicle gearbox.

More specifically, the subject of the invention is a lever operating unit for a gearbox with discrete gear ratios with an integrated position sensor suitable for supplying electrical signals indicative of the position of the lever operating member, for example, to permit the implementation of so-called "stop-start" strategies having the purposes of saving energy and reducing polluting emissions.

An object of the invention is to propose a lever operating unit which is improved in particular with regard to the detection of the position of the lever member.

This and other objects are achieved, according to the invention, by an operating unit for a gearbox with discrete gear ratios, comprising: a support housing in which an operating lever is mounted pivotably by means of a ball-and-socket joint, the joint including an at least partially spherical body which is fixed firmly to the lever and is movable relative to a seat of at least partially complementary shape which is fixed firmly to the housing, the lever being pivotable at least in a first plane and in a second plane which are inclined at an angle to one another, for the selection and for the engagement, respectively, of a gear ratio, and sensor means which are suitable for supplying electrical signals indicative of the position of the lever relative to the support housing and which include a permanent magnet mounted eccentrically in the body of the joint and a monolithic Hall-effect magnetic field sensor in the form of a single integrated chip suitable for supplying output signals indicative of the components of the magnetic flux which is applied to the sensor in operation, the sensor being mounted on a plate or board which is fixed to a stationary portion of the operating unit so as to be operatively exposed to the magnetic flux generated by the permanent magnet.

Further characteristics and advantages of the invention will become clear from the following detailed description which is given purely by way of non- limiting example with

reference to the appended drawings, in which:

Figure 1 is a partial perspective view of a lever operating unit for a gearbox with discrete gear ratios, according to the present invention,

Figure 2 is a partial view sectioned on the line H-II of Figure 1 , and

Figure 3 is a partial sectioned view similar to that of Figure 2 and shows a variant.

An operating unit according to the invention for a motor-vehicle gearbox with discrete gear ratios is generally indicated 1 in Figures 1 and 2.

In the embodiment shown by way of example in those drawings, the operating unit 1 comprises a support housing 2 which is made, for example, of moulded plastics material, and in which an operating lever or rod 3 is mounted pivotably by means of a ball-and- socket joint, generally indicated 4 in Figure 2.

The joint 4 comprises an at least partially spherical body or head 5 which is fixed firmly to the operating lever or rod 3 and is mounted movably in a seat 6 of at least partially complementary shape.

In the embodiment shown in Figure 2, the body or head 5 has a substantially radial appendage 7 in which there is a substantially cylindrical duct 8 which also extends through the body or head 5 in order to house therein an end 3 a of the operating rod or lever 3.

As can be seen in Figure 2, at least one radial duct 9 is formed in the body or head 5, substantially transversely relative to the above-mentioned duct 8. Alternatively or in addition, a further radial duct 10 is formed in the body or head 5 and, in the embodiment shown, is substantially coaxial with the duct 8.

The operating lever or rod 3 can be pivoted manually, in known manner, by means of the ball-and-socket joint 4, 5, in at least a first plane and a second plane which are inclined at an angle to one another, for the selection and for the engagement, respectively, of a gear ratio. Moreover, and also in known manner, a substantially transverse arm 11 is connected to the operating rod or lever 3 and a flexible pulling element 12 such as the core of a

pulling device 13 (Figure 1) of the so-called Bowden-cable type, is connected to the free end of the transverse arm 11 in order to bring about the movement to engage the gear selected.

To enable the instantaneous position of the operating rod or lever 3 to be detected in operation, a sensor device, generally indicated 15 in Figures 1 and 2, is associated with the end 3 a thereof.

The device comprises a permanent magnet 16 mounted eccentrically in the body or head 5 of the joint 4. In the embodiment of Figures 1 and 2, the permanent magnet 16 is fixed in the transverse duct 9 of the body or head 5 of the joint whereas, in the variant of Figure 3, the magnet 16 is mounted in the duct indicated 10 therein.

The device or sensor 15 further comprises a circuit plate or board 17 bearing at least one monolithic Hall-effect magnetic field sensor 18 in the form of an integrated chip.

The sensor is, for example, a MLX90333 Triaxis (trade mark) device produced and marketed by Melexis Integrated Systems N.V.

In operation, the monolithic magnetic field sensor 18 can supply output signals indicative of the components (along three coordinated reference axes) of the magnetic flux which is applied to the sensor in operation.

In the embodiment of Figure 2, the circuit plate or board 17 with the sensor 18 is fixed externally to the support housing 2 of the operating unit 1 in a manner such that the chip of the sensor 18 extends, at least approximately, parallel to the axis of the operating rod or lever 3.

The circuit plate or board 17 may be fixed to the support housing 2 in one of the various known ways, for example, by screwing, gluing, riveting, hot upsetting, etc.

In addition to the monolithic sensor 18, the circuit board or plate 17 may carry further

components such as a digital signal processor or DSP, to which the sensor 18 is connected by means of an analogue/digital converter also carried by the board or plate.

A cable 19, also connected to the circuit board or plate 17, terminates in a connector 20 (Figure 1) for connection to an external electronic processing unit, for example, an electronic control unit associated with the vehicle's gearbox.

In the alternative embodiment of Figure 3, the circuit plate 17 is fixed to the support housing 2 in a manner such that the integrated sensor 18 is operatively exposed to the magnetic flux emanating from the magnet 16 which, in this embodiment, is mounted in the duct 10 of the head 5 of the ball-and-socket joint.

The operating unit may advantageously be manufactured with provision for the two different ways of mounting the permanent magnet and the associated detection and position electronics which are illustrated in Figures 2 and 3, respectively, so as to offer two possible alternative solutions to the manufacturer of the gearbox with which the operating unit is to be operatively associated.

This solution is therefore particularly advantageous.

Naturally, the principle of the invention remaining the same, the forms of embodiment and details of construction may be varied widely with respect to those described and illustrated purely by way of non- limiting example, without thereby departing from the scope of the invention as defined in the appended claims.