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Title:
LINEAR GUIDE AND METHOD FOR FORMING A LINEAR GUIDE
Document Type and Number:
WIPO Patent Application WO/2013/012325
Kind Code:
A1
Abstract:
Linear guide, comprising a first and second guide element and intermediate bearing means, wherein the first guide element has a substantially C or U shaped cross section part, comprising at least a first wall part and two first flanges, wherein the second guide element has a substantially C or U shaped cross section, comprising at least a second wall part and two second flanges, wherein the bearing means comprise at least three wheels, carried on axis mounted to the second wall part, wherein at least a first of the three wheels runs on a first of the first flanges and at least two of the wheels run on the other of the first flanges.

Inventors:
STIJNS ANDREAS PETRONELLA MARIA (NL)
Application Number:
PCT/NL2012/050510
Publication Date:
January 24, 2013
Filing Date:
July 16, 2012
Export Citation:
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Assignee:
THOMAS REGOUT INTERNAT B V (NL)
STIJNS ANDREAS PETRONELLA MARIA (NL)
International Classes:
F16C29/04; A47B88/14; F16C29/00
Foreign References:
US5820269A1998-10-13
US4387942A1983-06-14
US5906439A1999-05-25
US4019786A1977-04-26
DE102004042335A12006-03-02
DE3007687A11981-09-10
EP1095848A22001-05-02
US5820269A1998-10-13
Attorney, Agent or Firm:
JANSEN, C.M. (JR Den Haag, NL)
Download PDF:
Claims:
Claims

1. Linear guide, comprising a first and second guide element and intermediate bearing means, wherein the first guide element has a

substantially C or U shaped cross section part, comprising at least a first wall part and two first flanges, wherein the second guide element has a

substantially C or U shaped cross section, comprising at least a second wall part and two second flanges, wherein the bearing means comprise at least three wheels, carried on axis mounted to the second wall part, wherein at least a first of the three wheels runs on a first of the first flanges and at least two of the wheels run on the other of the first flanges.

2. Linear guide according to claim 1, wherein said first wheel extends through a cut out in a first of the second flanges and/or the at least two second wheels extend through a cut out in the other of the second flanges.

3. Linear guide according to claim 1 or 2, wherein at least one of the second flanges extends at least partly between the first flanges.

4. Linear guide according to claim 3, wherein both of the second flanges extend at least partly between the first flanges.

5. Linear guide according to any one of the previous claims, wherein the guide elements have coinciding length directions, wherein the length of the second guide element is smaller than half the length of the first guide element, wherein the second guide element preferably has a length substantially equal to the distance between opposite sides of a first and last of the wheels, seen in the length direction.

6. Linear guide according to any one of the previous claims, wherein the bearing means comprise at least three wheels, preferably an uneven number of wheels, wherein at least one of the axis of the wheels is closer to one of the flanges than at least two of the other axis, wherein the two flanges on which the wheels run are forced outward by the wheels, wherein the axis are preferably fixed in position.

7. Linear guide according to any one of the previous claims, wherein the first and second guide elements have a similar cross section.

8. Linear guide according to any one of the previous claims, wherein the flanges on which the wheels run have a groove, wherein the wheels run on side faces of the grooves, such that a peripheral surface of the wheels is at least partly free from a bottom part of the relevant groove.

9. Linear guide according to any one of the previous claims, wherein at least one of the first and second guide elements is and preferably both guide elements are provided with at least one mounting lip.

10. Linear guide according to any one of the previous claims, wherein at least one of the guide elements has at least one lip folded from the respective first or second wall part toward the respective second or first wall part of the other one of the guide elements.

11. Linear guide according to claim 10, wherein the at least one lip is part of a brake and/or locking system.

12. Linear guide according to any one of the previous claims, wherein the first and second guide elements are made substantially from sheet metal.

13. Linear guide according to any one of the previous claims, wherein the first and second guide element are formed by at least one of: extrusion, moulding, stamping, forging, folding, drawing, press brake forming and/or roll forming.

14. Linear guide according to any one of the previous claims, wherein the wheels have a diameter substantially between the distance between the second flanges and the distance between the first flanges, the distance between the first flanges being substantially equal to or larger than the distance between the second flanges.

15. Linear guide according to any one of claims 1 - 14, wherein the three wheels are positioned on the corners of a triangle, which triangle is nonsymmetrical and/or a non-isosceles triangle.

16. Linear guide according to claim 15, wherein there are more than three wheels, wherein at least three adjacent wheels are set in a nonsymmetrical or non-isosceles triangle setting.

17. Linear guide according to any one of claims 1 - 16, wherein the guide comprises at least a third guide element, wherein ball bearings and/or bearing strips are provided between an outer one of the first and second guide element and the third guide element.

18. Apparatus comprising a linear guide according to any one of the previous claims.

19. Kit of parts comprising at least two guide elements, wheels and ball bearings and/or bearing strips, wherein the guide elements are formed such that different linear guides can be formed from the parts, including at least:

a linear guide according to any one of claims 1 - 17; and

a linear guide comprising the guide elements and ball bearings and/or bearing strips between adjacent flanges thereof.

20. Set of at least two linear guides, each comprising a first and second guide element, the first guide elements having the same cross section and the second guide elements having the same cross section, wherein one of the linear guides is a linear guide according to any one of claims 1 - 17, preferably comprising at least one wheel extending through an opening in one of the flanges, and one of the linear guides comprises ball bearings and/or a bearing strip between the first and second guide elements.

21. Method for forming a linear guide, wherein a first and second guide element are formed, wherein the first guide element has a substantially C or U shaped cross section, comprising at least a first wall part and two first flanges, wherein the second guide element has a substantially C or U shaped cross section, comprising at least a second wall part and two second flanges, wherein at least three wheels are mounted on axis extending from the second wall part or wherein at least three wheels on axis are mounted on the second wall part, wherein the second guide element is slid at least partly into the first guide element, such that at least a first of the three wheels runs on a first of the first flanges and at least two of the wheels run on the other of the first flanges, preferably such that the first flanges are at least partly forced apart by the wheels.

Description:
Title: Linear guide and method for forming a linear guide. The invention relates to a linear guide.

Linear guides are commonly used for suspension of moveable elements and guiding such elements along a linear path of movement, for example in vending machines, tooling, ATM's and the like.

From the prior art a linear guide is known, for example from PBC linear, Pacific Bearing Company, USA, e.g. type CR 20, 30 or 45, comprising a guide element having a length direction and a substantially C-shaped cross section, comprising a first wall section and two flanges, at opposite sides of the first wall section, extending substantially parallel to each other and in the length direction, forming running tracks, frame or such support structure. A solid metal block is provided with openings for mounting the block to a three wheel axes extending from a side of the block facing the guide element, each carrying a relatively large wheel, extending in the guide element, between the flanges. A first of the wheels runs on a first of the running tracks, whereas the other two wheels run on the opposite second running track. The first wheel axis is mounted by an excenter element to the block, such that the position of the axis and thus of the wheel can be adjusted in a direction perpendicular to the first running track, allowing the distance between the contact point of the first wheel with the first running track and the contact points of the other two wheels with the second running track to be adjusted to the distance between the running tracks. This is important for the bearing capacity of the linear guide and the accuracy and the feel of the linear movement of the block relative to the guide element. Such linear guides are complex in construction and expensive. Another problem is that for example brakes, catches, latches and the like cannot easily be provided. Furthermore the total thickness of the linear guide is large, which can be problematic for proper mounting of the guide. US5820269 discloses a parallel guide apparatus comprising two roller type linear guide apparatuses disposed spaced apart, on opposite sides of a box load to be carried. Each roller-type linear guide apparat us comprises a rail and a slider slidably assembled into the rail via a roller. The rail is made by deforming a plate material to form a channel-shaped cross section. The slider has at least three rollers which are disposed such that their entire width becomes slightly larger than the distance between opposite guide planes of the rail. The rollers supported on the slider are brought into contact with guide planes of the rail. The rollers in one of the roller-type linear guide apparatus are slightly movable toward the rollers in the other roller-type linear guide apparatus.

In this known parallel guide ap aratus the slider is formed by a block carrying the axes of the at least three rollers. The rollers are enclosed within the rail, covered by the slider. The slider has a length measured in the direction of movement of the guide apparatus which is just slightly larger than the distance between oppositely facing peripheral surfaces of the first and last roller on the slider, seen in the same direction, which length is substantially smaller than the length of the rail. The slider has a height measured in the direction of said width which is substantially larger than the height of the rail measured in the same direction, such that above and below the rail openings can be provided in the slider for mounting the box load to the sliders by screws or bolts extending through said openings. By screwing the sliders onto the box load structure, a flat and optimal support of the sliders is obtained.

An aim of the present disclosure is to provide a linear guide which is an alternative for the known linear guide. An aim of the present disclosure is to provide a linear guide which obviates at least one of the problems of the prior art. A linear guide according to the present disclosure is preferably relatively simple in construction and/or relatively thin and/or less expensive.

In an aspect a linear guide of this disclosure can be characterised by a first and second guide element and intermediate bearing means, wherein the first guide element has a substantially C or U shaped cross section, comprising at least a first wall part and two first flanges. The second guide element can have a substantially C or U shaped cross section, comprising at least a second wall part and two second flanges. The bearing means comprise at least three wheels, carried on axis mounted to the second wall part. At least a first of the three wheels runs on a first of the first flanges and at least two of the wheels run on the other of the first flanges.

In an aspect a linear guide of this disclosure can be characterised by a first and second guide element and intermediate bearing means, wherein the first guide element has a substantially C or U shaped cross section, comprising at least a first wall part and two first flanges, wherein the bearing means comprise at least three wheels, carried on axis mounted to the second guide element. At least a first of the three wheels runs on a first of the first flanges and at least two of the three wheels run on the other of the first flanges. The second guide element has a substantially C or U shaped cross section, comprising at least a second wall part and two second flanges, wherein the axis are mounted to the second wall.

The axes of the wheels can be mounted in a fixed position, whereas the wheels can be positioned such that the first flanges are forced slightly outward by the wheels. Preferably there is an uneven number of wheels provided. At least one of the two second flanges can extend at least partly between the first flanges. In embodiments both of the second flanges can extend at least partly between the first flanges. At least one of the wheels can extend through an opening or cut out in at least one of the second flanges.

In an aspect the present invention can be characterised by a method for forming a linear guide, wherein a first and second guide element are formed and wherein the first guide element has a substantially C or U shaped cross section, comprising at least a first wall part and two first flanges. The second guide element can have a substantially C or U shaped cross section, comprising at least a second wall part and two second flanges. At least three wheels are mounted on axis extending from the second wall part or at least three wheels on axis are mounted on the second wall part. The second guide element is slid at least partly into the first guide element, such that at least a first of the three wheels runs on a first of the first flanges and at least two of the three wheels run on the other of the first flanges. The wheels are preferably positioned such that the first flanges are at least partly forced apart by the wheels.

In an aspect of the present invention a linear guide can be characterised in that the first and second guide elements have similar cross sections. In such embodiments the same profile can be used for forming both guide elements, reducing for example tooling and stock costs.

In an aspect of the present invention a linear guide can be characterised in that the first and second guide elements are formed such that these guide elements could be used for forming a guide with ball bearing support between the guide elements as well as for a linear guide according to the present disclosure having wheels as support elements, and/or a

combination thereof. In such embodiments the same profiles can be used for different types of guide elements, reducing for example tooling and stock costs and providing greater flexibility.

Advantageously, by using guide sections as described above, stops can be provided easily by elements formed from and/or elements mounted on the guides, extending into the space between the first and second wall parts. An advantage of adding these stops can be that a symmetric stopping force distribution on the guide sections can be realised. An additional advantage of these stops can be that they can be made of the same material as the guides and that they do not have to stop against a wheel.

Linear guides according to this description can include but is not limited to automation, packaging, material handling, environmental energy, HVAC, medical and office equipment, vending machines and ATM's. In elucidation of the present invention linear guides and methods for forming a linear guide shall be described in relation to the drawings, wherein embodiments are shown, by way of example only. The drawings show:

Fig. 1 schematically in frontal view a linear guide, with partly broken away second guide element;

Fig. 1A schematically in frontal view a linear guide, with partly broken away second guide element, with three guide elements;

Fig. 2 schematically in frontal view a linear guide, with partly broken away second guide element, in a second embodiment;

Fig. 3 schematically in frontal view a linear guide, with partly broken away second guide element, in a third embodiment;

Fig. 4 schematically in side view a linear guide according to the invention;

Fig. 4A schematically in side view a linear guide comprising the same profiles as shown in the embodiment of fig. 4, but with ball bearings in stead of wheels;

Fig. 4B schematically in side view a linear guide comprising the same profiles as shown in the embodiment of fig. 4, but with ball bearings and wheels;

Fig. 4C schematically in side view a linear guide comprising three guide elements, wherein between two of the guide elements wheels/and or ball bearings or sliding strips are used as bearings and between two guide elements ball bearings and/or strips are used;

Fig. 5 schematically in side view a linear guide according to the invention, in a second embodiment;

Fig. 6 schematically in side view a linear guide according to the invention, in a third embodiment;

Fig. 7A - D is a schematic frontal view of four embodiments of a linear guide, here shown as example comparable to fig. 1, wherein different numbers of wheels and different auxiliary elements and provisions are show; Fig. 7E is an embodiment of a linear guide having different spaceing of the wheels;

Fig. 8 detailed side view of part of a linear guide, for example according to figures 4-6, showing in detail a possible embodiment of a wheel in a guide rail;

Fig. 9 schematically in frontal view a linear guide, with cut away flange portions to provide space for auxiliary means, in a further embodiment.

In this description and the drawings the same or similar elements have the same or similar reference signs. In the embodiments described guide elements are shown which can be made of metal, such as but not limited to steel, aluminium, titanium or alloys thereof. Guide elements could also be made entirely or partly of other materials, such as but not limited to plastic or ceramics. In embodiments the first and second guide elements can be made of the same or different materials.

In this description words like "substantially", "about" or "generally" are to be interpreted as meaning at least including deviations of a dimension of 10% or less, preferably 5% or less or deviations from a shape of form which would still be considered by a person skilled in the art as falling with the definition referred to.

In this description guide elements will be described as forming part of a linear guide. Such elements can have a length direction defining an element length aspect. The elements have a cross section substantially perpendicular to the length direction. In embodiments the cross section can be substantially constant over the length of the guide element. In this description guide elements are described having a substantially C- or U-shaped cross section, which has to be understood as at least including cross sections having a wall section and two flanges, extending from opposite sides of the wall section. The flanges can extend substantially parallel to each other. The wall section and flanges do not have to be straight. The flanges may have a running portion defined for example by indentations formed in the flanges. The wall can have profiling, for example reinforcement ridges, indentations and the like.

In embodiments the guide elements can be nested, at least partly, by having the flanges of a profile extending at least partly and in embodiments substantially entirely between the flanges of the other of the guide elements. In embodiments the guide elements can be nested, at least partly, by having one of the flanges of a first profile extending at least partly and in

embodiments substantially entirely between the flanges of the other of the guide elements, one of the flanges of the other guide element extending between the flanges of the first guide element.

In this description wheels have to be understood as including bearing elements provided rotationally on or by an axis and having at least one peripheral running surface. The axis can be a real axis, such as an axle or rod, or, in embodiments, can be a virtual axis. If a real axis is used, this can be mounted to a guide element, the wheel rotatable on said axis. Alternatively the axis can be part of or fixed to the wheel and rotationally mounted to a guide element. In a linear guide there can be any number of wheels. In embodiments there can be an uneven number of wheels. Wheels can be provided in an isosceles triangle setting, if there are three wheels, or in substantially parallel rows, if there are more than three wheels. Alternatively, the wheels can be provided in an asymmetrical triangle setting, for example if there are three wheels, wherein two wheels placed in a row parallel to one of the flanges form the base of the triangle. The wheels can all have a similar diameter, or some can have differing diameters. In embodiments where there are more than three wheels, the distance between two adjacent wheels in a row can be different from the distance between one of these wheels and an adjacent wheel in the same row and/or between other adjacent wheels in the same row, and/or than the distance between two or more adjacent wheels in another row, as is for example shown in fig. 7E. In a linear guide according this description guide elements can be made from but are not limited to sheet material, such as metal sheet or plate, such as but not limited to strip material. Guide elements can be made using known metal working techniques, such as but not limited extrusion, moulding, stamping, forging, folding, drawing, press brake forming and/or roll forming.

The above given general description can all be applied in the embodiments as discussed hereafter, singularly or in combination.

In fig. 1 - 3 embodiments of a linear guide 1 are shown, having a length direction L which is parallel to a relative direction of movement V of the guide elements. The linear guide 1 comprises a first guide element 2 and a second guide element 3. The first guide element 2 has a first length Li and the second guide element 3 has a second length L2, the second length L2 being smaller than the first length Li. The second length L2 can be about half the first length Li or less, for example about one third or less, such as but not limited to one fourth or less. The first guide element 2 as shown has a first wall part 4 and two first flanges 5, 6 extending from opposite edge portions 7, 8 of the first wall part 4, in substantially the same direction, as is also shown in e.g. fig. 3 and 4. The second guide element 3 as shown has a second wall part 9 and two second flanges 10, 11 extending from opposite edge portions 12, 13 of the second wall part 9, in substantially the same direction, as is also shown in e.g. fig. 4 - 6. The first and second flanges 5, 6 and 10, 11 can extend substantially parallel to each other and substantially perpendicular to the first 4 or second wall part 9 respectively.

In embodiments of linear guides of this description the first and second wall parts 4, 9 may extend substantially parallel to each other, the first flanges 5, 6 extending in the direction of the second wall part 9 and the second flanges 10, 11 extending in the direction of the first wall part 4.

In fig. 4 a cross sectional view of a linear guide 1 of fig. 1 is shown, along the line IV - IV in fig. 1, disclosing the second flanges 10, 11

substantially extending between the first flanges 5, 6 to close to the first wall part 4. The first flanges 5, 6 each have or form a groove 14, 15 such as a substantially V shaped deformation, open towards each other, for forming one or more running surfaces 16 for bearing means 17 as to be discussed.

In fig. 4A an embodiment is shown, schematically and in cross section, similar to fig. 4, wherein the same first and second guide elements 2, 3 are used as shown in fig. 4, but wherein in stead of the wheels 18 ball bearings 41 are used, provided between the flanges 5, 10 and 6, 11 respectively. These ball bearings 41 may be as loose elements or as ball bearing strips, one such strip between the flanges 5, 10 and one between flanges 6, 11. Alternatively the ball bearings 41 may be provided in a ball bearing cage 40, in a known manner. In such embodiments the lengths Li, L2 of the first and second guide elements 2, 3 can be chosen similarly. In other embodiments the lengths hi, L2 of the first and second guide elements 2, 3 can be chosen differently. For example the length Li of the first guide element 2 can be significantly larger than the length L2i of the second guide element 3. In such embodiments a relatively long ball bearing cage or long ball bearing strips can be used, allowing the second guide element 3 to travel over about the full length of the first guide element 2.

In embodiments between two of the adjacent flanges ball bearings could be provided, whereas one or more wheels could be provided on one of the guide elements, supporting the other guide element by running on a flange thereof. For example as shown in fig. 4B, wherein between the upper two flanges 5, 10 ball bearings 41 are provided and the wheel or wheels 18b are used for supporting the outer guide element 2 on the inner guide element 3 by running on the flange 6. Alternatively a wheel 18 supported on the wall 4 could run on the side of the flange 5 or 6 facing away from the adjacent flanges 10 or 11, such that ball bearings 40 can be provided between the flanges 5, 10 and flanges 6, 11.

In stead of or additionally to balls or ball bearings 40, 41 a strip could be used, such as for example a plastic strip. Such strip can be a low friction plastic strip made of appropriate plastic, for example Nylon or the like, sufficiently strong and durable for slidingly supporting the guide elements. The wheels will be substantially load bearing whereas the primary function of the strip or balls can be positioning and guiding of the guide elements relative to each other and preventing them from tilting or otherwise moving in a direction other than in the sliding direction V.

In fig. 1A and 4C an embodiment of a linear guide 1 is shown having three guide elements 2, 3, 39. In this embodiment the first and second guide elements 2, 3 are basically as shown in and discussed with reference to for example fig. 1, 4 and 7 - 9. In this embodiment the flanges 5, 6 are folded back on the outside, such as to form further support surfaces or grooves 42, 43, for an outer or third guide element 39, which can have a substantially C -shaped cross section similar to the first guide element 2 of fig. 4. The third guide element 39 has support surfaces or grooves 44, 45 opposite the support surfaces 42, 43 of the first guide element 2. Ball bearings 41 or bearing strips such as slide strips can be provided between opposite sets of running surfaces or grooves 42, 44 and 43, 45 respectively, for example as ball bearing strips or cages 40. In these embodiments for example the second guide element 3 can be mounted to a fixed, stationary portion of a support structure 46, such as a cabinet or the like, and the third guide element 39 can be mounted to a movable structure 47 to be supported by the linear guide 1. In such

embodiments the length over which the linear guide 1 can be extended can be increased, even such that the guide can be over extendable, such that the third guide element 39 can be moved to a position that extends next to the second guide element 3 over only a limited extend or not at all. In such embodiments the largest loads and momentum will be borne by the wheels 18.

Similarly embodiments having more than two guide elements could be provided based on an embodiment of fig. 6, wherein the additional support surfaces or grooves 42, 43 could be provided on the outside of the second guide element 3 and the third guide element 39 could be provided similar to fig. 1A and 4C.

More generally the present invention discloses a set comprising at least two profiles, each having flanges extending in the same direction from opposite edges of a central wall part, such that at least one of the flanges and preferably both of the flanges of one of the profiles can extend between the flanges of another of the profiles, wherein the flanges are such that facing surfaces of two adjacent flanges form a race way or running surfaces, also referred to as support surfaces, for ball bearings or bearing strips enclosed between said flanges in said race ways or between said running surfaces. It has been recognised by the applicant that surprisingly such guide can easily be adapted for wheels as alternative or possible additional support, by providing openings in at least one of the flanges of at least one of the guide elements, and providing wheels supported on one of the guide elements and running with a running surface of a flange on the other of the guide elements. The present invention therefore can provide for a set of linear guides, each comprising at least a first and a second guide element, wherein the first guide elements of the different linear guides in the set have all substantially the same cross section and the second guide elements of the different linear guides in the set have all substantially the same cross section. In at least one of the linear guides in the set ball bearings are provided between running surfaces of the first and second guide elements, as for example shown in fig. 4A and described herein. In at least one of the linear guides in the set wheels are provided running on running surfaces of the first or second guide elements, especially on running surfaces of the guide element different from the guide element on which the wheel is mounted, as for example shown in the further drawings. In such set also embodiments can be provided having the same first and second guide elements, in cross section, wherein both ball bearings or a bearing strip and at least one wheel is used. The invention also discloses a kit of parts for forming such set of guides, the kit comprising at least two guide rails, a set of ball bearings and/or bearing strips and a set of wheels, all as described for the above mentioned use.

In fig. 5 a cross sectional view of a linear guide 1 of fig. 2 is shown, along the line V - V in fig. 2, disclosing a first 10 of the second flanges 10, 11 substantially extending between the first flanges 5, 6 to close to the first wall part 4, whereas a second 6 of the first flanges 5, 6 extending between the second flanges 10, 11. At least the first of the first flanges 5, 6 and the second 11 of the second flanges 10, 11 each have or form a groove 14, 15 such as a substantially V shaped deformation, open towards each other, for forming one or more running surfaces 16 for bearing means 17 as to be discussed.

In fig. 6 a cross sectional view of a linear guide 1 of fig. 3 is shown, along the line VI - VI in fig. 3, disclosing the first flanges 5, 6 substantially extending between the second flanges 10, llto close to the second wall part 9. The first flanges 5, 6 each have or form a groove 14, 15 such as a substantially V shaped deformation, open towards each other, for forming one or more running surfaces 16 for bearing means 17 as to be discussed, especially wheels 18. When the running surfaces 16 are provided as part of a groove or substantially V shaped part of the flanges 5, 6 and/or 10, 11 side ways movement of the wheels 18, i.a. towards or away from the first and/or second wall parts 4, 9 can be prevented, thus preventing separation in that direction of the guide elements 2, 3.

As can be seen especially in fig. 1 - 3 a number of wheels 18 can be provided, such as an uneven number, on axis 19 mounted to the second guide element 3, running on the first guide element 2, especially the first flanges 5, 6 thereof. One or more of the wheels 18 can extend through an opening or cut out 20 in or of the appropriate first 5, 6 and/or second flange or flanges 10, 11.

As shown in the embodiment shown in fig. 1 and 4 three wheels 18 can be provided, on axis 19 mounted to the second wall part 9. The wheels are mounted such that they extend between the first and second wall parts 4, 9. A first wheel 18A, positioned as a middle one of the three wheels 18, is placed such that it can run on a first one 5 of the first flanges 5, 6, whereas the other two wheels 18B are placed such that they can run on the other 6 of the first flanges 5, 6, on the appropriate running surfaces 16. The axes 19 are therefore placed on the corners of a triangle, for example a flat topped isosceles triangle or an asymmetric triangle, the base being formed between the axes 18B. The wheels 18 can have the same diameter D.

The first 5 of the first flanges 5, 6 can be an upper one of the flanges 5, 6. In this embodiment cut outs 20 are provided in both of the second flanges 10, 11 in order to allow the wheels 18 to extend through said cut outs 20 to run on the appropriate running surfaces 16 of the first flanges 5, 6. The two wheels 18B can be running on a lower first flange 5. The two wheels 18B can be situated near opposite ends of the second guide element 3.

As shown in the embodiment shown in fig. 2 and 5 three wheels 18 can be provided, on axes 19 mounted to the second wall part 9. The wheels 18 are mounted such that they extend between the first and second wall parts 4, 9. A first wheel 18A, positioned as a middle one of the three wheels 18, is placed such that it can run on a first one 5 of the first flanges 5, 6, whereas the other two wheels 18B are placed such that they can run on the other 6 of the first flanges 5, 6, on the appropriate running surfaces 16. The first 5 of the first flanges 5, 6 can be an upper one of the flanges 5, 6. In this embodiment a cut outs 20 is provided in the upper, first second flange 10 in order to allow the wheel 18 to extend through said cut out 20 to run on the appropriate running surfaces 16 of the upper first flanges 5. The other two wheels 18B run on the lower one 6 of the two first flanges. Obviously, upper and lower refers to the position shown in the drawing but can be inversed.

As shown in the embodiment shown in fig. 3 and 6 five wheels 18 can be provided, on axis 19 mounted to the second wall part 9. The wheels 18 are mounted such that they extend between the first and second wall parts 4, 9. Two first wheels 18A, positioned on a first row 21, are placed such that they can run on a first one 5 of the first flanges 5, 6, whereas the other three wheels 18B are placed in a second row 22, such that they can run on the other 6 of the first flanges 5, 6, on the appropriate running surfaces 16. The first 5 of the first flanges 5, 6 can be an upper one of the flanges 5, 6.

In all of the embodiments shown any number of wheels can be used, depending on for example the load bearing capacity desired. As can be seen in fig. 4 - 6 and especially 8 the wheels 18 can have a peripheral surface 23 which can be substantially flat, at least to such extend that the peripheral surface 23 rests on two opposite sides in the grooves 14, 15, leaving an intermediate space 24 open. This can prevent problems with contamination of the running surfaces 16. Furthermore, by resting the peripheral surface 23 of the wheels 18 on two opposite sides in the grooves 14, 15, a better support can be provided during axial loads or torque on the wheels 18, as the wheel is closed in at two points at the sides. In case the wheel 18 has, at a certain point on the peripheral surface 23 of the wheel 18, a radius different from the tip radius of the wheel 18, the wheel 18 can adjust itself by moving sideways in the grooves 14, 15, to find a new position, wherein the peripheral surface 23 rests again at two opposite sides of the grooves 14, 15.

The diameter D of the wheels 18 and the positioning thereof can be such that when the first and second guide elements 2, 3 are assembled to form the linear guide 1, the first flanges 5, 6 are forced slightly outward, elastically, by the wheels. This means that play between the first and second guide element 2, 3 can be substantially eliminated. This can be achieved by having opposite sides of the or each first wheel and the or each second wheel being slightly larger than the distance between the running surfaces.

In embodiments, for example figure 6, the distance Wfl ang e between the running surfaces 16 or at least the portions of the flanges 14, 15 on which the wheels run can be between 0 and about 0.5 mm, more specifically between about 0 and 0.3 mm smaller than the distance Wwheeis between opposite sides of the first and second wheels 18A, B. In embodiments the distance Wfiange between the running surfaces 16 of the flanges 14, 15 on which the wheels run can be between 0 and 1%, more specifically between 0 and 0.65%smaller than the distance Wwheeis between opposite sides of the first and second wheels 18A, B. In exemplary embodiments the distance Wheels can be about 40.85 +/- 0.05 mm, and the distance Wfianges between the running surfaces 16 can be about 40. 72 +/- 0.08 mm. The distances Wwheeis and Wfl ang es are measured at the points of contact of the wheels with the running surfaces 16. The difference between Wwheeis and Wfl ang es can be chosen such that the play is zero or negative and preferably less then zero, but not too large, such that any tension on the wheels and especially their running surfaces and/or axes 19 resulting from the negative play is kept within mechanically allowable limits.

In the embodiment of fig. 4 the wheels 18 are mounted on portions 25 extending from a main part of the second wall part 9, such that the position of the mounting of the axes 19 to the second wall part 9 is closer to a plane X extending perpendicular to the axes 19 through the peripheral surface of the wheel 18A, B, especially through the contact area between the wheel 18 and the running surface 16 or between the two contact areas between the wheel 18 and the running surface 16. Thus the arm between the load born by the wheel 18 and the wall mounting position of the axis 19 is limited and, preferably, minimized.

In the embodiments shown in fig. 7A - D different auxiliary parts and additions are shown, by way of example only. These embodiments are shown corresponding mainly to fig. 1 and 4. However, similarly other embodiments can be provided with the same or similar auxiliary parts and provisions, such as but not limited to the embodiments of fig. 2 and 3.

In fig. 7A a linear guide is shown, having five wheels 18, in two rows 21, 22. The first guide element or profile 2 is provided with lips 24, 25, for example at or near opposite longitudinal ends thereof, for mounting the first profile to a mounting provision, such as but not limited to a frame, wall or the like. The lips 24, 25 can be formed as elements partly cut out of the wall part 4 and pressed out of the surface of said wall part 4, as is known as such from the art, to form lips having a part extending substantially parallel to but spaced apart from the wall part 4. A first of the lips 24 can for example have an connection 26 to the wall 4 at an upper end, the other, second of the lips 25 at a side, such that mounting is made easy and secure.

In the embodiment of fig. 7B the second guide element 3 is provided, at one longitudinal end or at opposite longitudinal ends, with one or more locking elements 27, formed in or as part of the second flanges 10, 11. The locking elements 27 can for example be material parts of the flanges being pushed inward from the general surface of the flanges 10, 11, and can for example have facing bent surfaces 28. At one or at opposite longitudinal ends of the first guide element 2 one or more cooperating locking blocks 29 can be provided, for example adhered to the wall 4 or mounted on a lip bent from the wall 9. The or each locking block can be formed in a suitable way for moving under elastic deformation, over and/or in between one or more locking elements 27, such that the first guide element 2 can be locked in an end position relative to the second guide element 3 or vice versa, in a known manner, by the locking block 29 and locking element or locking elements 27, from which end position the guide elements can be released by again moving the block 29 from the locking element or elements 27 cooperating therewith.

In fig. 7C the second guide element 3 is provided with lips 24, 25 similar to the lips 24, 25 as shown in and described with respect to fig. 7 A. In this embodiment the lips 24, 25 can be used for mounting the second guide element 3. Obviously the lips 24, 25 of the embodiments of fig. 7A and 7C can be combined in one guide too.

In fig. 7D an embodiment is shown in which the second guide element 3 is provided with a different type of mounting provisions 29. In this embodiment the mounting provisions 29 are shown as press nuts, pressed in an appropriate manner into the wall 9 of the guide element, for example in openings stamped therein. Alternatively the mounting provisions can be screw threads, bayonet means or the like, and can be provided at least partly by deformation of the wall 9. Similar provisions can be provided in the other guide element 2. In this embodiment at or near opposite longitudinal ends of the second guide element 3 lips 30 are cut from the wall 9 and bent inward, into the space between the guide elements 2, 3 towards the first wall 4. At opposite longitudinal ends of the first guide element 2 brake blocks 31 are provided, such that when the second guide element 3 is moved longitudinally relative to the first guide element 2, one of the lips 30 will move against one of the blocks 31, thus limiting the path of travel of the guide elements 2, 3 relative to each other and thus the extension and/or retraction distances of the linear guide.

Fig. 7E discloses a guide in which the axes 19 of the wheels 18 are disposed at different intervals in the longitudinal or length L direction of the guide 1, which is preferably the direction of movement V. In this embodiment and similar embodiments for example the distance Di between the axes 19i and 193 of two adjacent wheels 18B in the lower row of wheels in fig. 7E (that is on the line 22) can be spaced apart over a distance Di which can differ from the distance D2 between the axes 193 and 19s in the same row 22. Similarly the distance D3 between the axes 192 and 19 4 of the wheels 18 in the other row 21 may be different from the distances Di and/or D2. Also the distances D 4 and D5 may differ from each other. The axes and therefore the wheels can thus be positioned strategically, depending on for example the intended use and especially load characteristics of the guides, the space available in and/or on the guide elements and the size and number of wheels. Especially when standard profiles are used for the guide elements there will be a very high degree of freedom in individualising guides and guide elements, for example for forming a set of guides as described before. A similar construction could be used in a guide according to fig. 1A and 4C. In a further embodiment depicted in figure 9, a part of the flanges 5, 6 and/ or 10, 11 of at least one of the guide elements 2, 3 may be cut away, as to provide a space for further auxiliary means, for example for a spring- damper system 32 to be connected to the first guide element 2. A lip 30 and/or further engaging means 33 can be provided on the second guide element 3 to be able to engage with the spring-damper system 32. Obviously all or some of the parts and provisions of the embodiments as disclosed can be combined in a single embodiment. Similarly all kinds of other such provisions can be provided in a guide 1, for example but not limited to locking, retraction and mounting provisions as known in the art. For example a guide can be provided in a known manner with stops, nuts, studs, lances, dents, bridges and other forms of stamped mounting or travel path defining and/or limiting provisions. In embodiments at least one of the guide elements 2, 3 can be provided with a locking handle, which can engage the other of the guide elements 3, 2, for locking them in at least one desired position, relative to each other, which can be released by operating said arm. The arm can extend at least partly between the walls 4, 9 of the guide elements 2, 3.

At least one of the guide elements 2, 3, especially the second guide element 3, can be provided with brush elements, such as brushes, sliding blocks or the like, for during travel cleaning of a relevant part of the guide tracks.

The guide elements 2, 3 of the present disclosure can have any suitable length and can be made easily in any size or form, using known techniques. The number of wheels can be chosen for example based on expected load and desired accuracy. Using wheels as bearing means or part thereof has the advantage than a relatively long path of travel can be obtained with a relatively short overall length of the guide. Moreover play can be limited between the guide elements, and the relative position of the wheels to the guide elements 2, 3 is well defined. In the embodiments specifically shown the axes of the wheels 18 are spaced apart at regular, constant intervals. In embodiments of the disclosure the distances can vary, for example in the length direction of the guide elements 2, 3, which can be advantageous when the load on the linear guide will not be applied symmetrically. Since the wall parts 4, 9 are spaced apart, elements can be inserted between these walls, without unduly limiting the path of travel of the guide elements relative to each other, especially at or near opposite longitudinal ends of the guide elements 2, 3.

By using guide elements which have at least a partly substantially C- or U shaped cross section over most or all of their length, as for example shown in fig. 4 - 6, wherein the flanges 5, 6 and 10, 11 of the guide elements overlap each other at least partly and preferably substantially, the overall width of the guide 1 can be limited, without unduly compromising the strength of the guide elements 2, 3 and thus of the guide 1.

In linear guides 1 of the present disclosure any combination is possible of profiles for the different guide elements 2, 3, such as but not limited to differences in cross section, sizes, running surfaces and flanges, wall thickness, method of manufacturing and auxiliary elements, such as but not limited to lips, notches, indentations, cut outs, nuts and bolts, mounting brackets and the like.

In guide rails according to this disclosure the wheels can be chosen such that they have diameters which are larger than at least half the maximum distance between the flanges furthest away from each other. Such wheels are relatively large and therefore can offer suitable support and a smooth running of the guide elements relative to each other.

In the embodiments of the present disclosure preferably at least one of the wheels extends through a cut out in one of the flanges, in order to run on an adjacent flange of the other guide element. Thus a compact design can be obtained with high precision and a height load bearing capacity and stability. Especially when the cut out(s) is or are made in a guide element which has flanges extending between the flanges of the other guide element, since then the flange or flanges having cut outs will be closest to the neutral line of the profiles, which will normally be in or near to the middle of the guide element seen in a direction perpendicular to the flanges. Moreover the wheels can be enclosed between guide elements and can have relatively large diameters, such that the axes can be positioned at or close to said neutral line. Moreover such allows a further guide element to be provided.

The invention is by no means limited to the embodiments shown and described herein specifically, by way of example. Many variations are possible within the scope of the claims and disclosure, including all combinations and permutations of embodiments and parts thereof as shown. In embodiments at least one of the first and second guide elements 2, 3 can have two or more substantially C- or U- shaped cross section parts, such that two or more second or first guide elements 3, 2 respectively can be mounted in said C- or U-shaped cross section parts, for example above or next to each other, for example for allowing a longer path of travel, for allowing two or more movable objects to be moved with the linear guide and/or for allowing extension in two opposite directions. In such embodiments synchronisation means can be provided for synchronising the movements of the different moving guide elements 2 and/or 3. One or more of the wheels or axes can be adjustable in position, in order to adjust for example for play between the guide elements.

These and many other variations are possible within the scope of the present disclosure.