| JP06073973 | APPARATUS FOR MOUNTING SCREWTHREADED JOINTS FOR ASSEMBLY OF TUBES |
| WO/2001/051763 | DEVICE FOR FRICTIONAL ENGAGEMENT WITH TUBULAR GOODS |
| WO/2008/117083 | A TOP DRIVE APPARATUS |
Bakker, Thomas Walburgis (Tynaarlosestraat 68, AE Vries, NL-9481, NL)
Van Wechem, Gustaaf Louis (Kamille 7, RD Reeuwijk, NL-2811, NL)
Bakker, Thomas Walburgis (Tynaarlosestraat 68, AE Vries, NL-9481, NL)
Ottevangers S. U. (Vereenigde, Nieuwe Parklaan 97, BN The Hague, NL-2587, NL)
| 1. | A method for making or breaking a coupling between a pipe section (1) and a pipe string (2) projecting from a rotary drilling rig into a bore hole in the lithosphere, in which the pipe section (1) is rotated relative to the pipe string (2) by applying a torque up to a makeup or breaking torque, exertion of said torque generates a reactive torque in an opposite sense of rotation, wherein rotation imparted by a motor (17; 50) is transferred to said pipe string (2) so that said pipe string (2) is rotated as well, and wherein said reactive torque is transferred to said pipe string (2) along a path bypassing said motor (17; 50). |
| 2. | A method according to claim 1, wherein said pipe section (1) to be coupled to said pipe string (2) is accelerated to substantially a rotational velocity at which the pipe string (2) is rotatinq before said makeup or breaking torque is applied. |
| 3. | A method according to claim 1 or 2, wherein said pipe section (1) to be coupled to said pipe string (2) is accelerated to substantially a rotational velocity at which the pipe string (2) is rotatinq and subsequently a pipe section engaging structure (12; 46) for applying said torque to said pipe section (1) is brought into engagement with said pipe section (1). |
| 4. | A method according to any one of the preceding claims, further including: subsequent to the coupling of a pipe section (1) to a pipe string (2), the step of axiallv moving a pipe couplinq unit (11; 45) by which said makeup torque and said reactive torque have been applied towards a proximal end of the pipe string (2) lengthened by said pipe section (1); and subsequently couplinq a next pipe section (1) to the pipe string (2) including the steps of engaging said proximal end of said lengthened pipe string (2) and exertinq said reactive torque on said lenqthened pipe string (2) by said pipe coupling unit (11; 45). |
| 5. | A pipe coupling unit for at least coupling or uncoupling a pipe section (1) and a pipe string (2) axially projecting from a rotary drilling rig into a bore hole in the lithosphere, comprising: a pipe string engaging structure (13; 47) for engaging the pipe string (2); a pipe section engaging structure (12; 46) for engaging the pipe section (1), said pipe section engaging structure (12; 46) being coaxial with and rotatable relative to said pipe string engaging structure (13; 47) and in a position axially different from the position of said pipe string engaging structure (13; 47); a rotationally stationary support structure (14; 49) rotatably supporting said pipe string engaging structure (13; 47); a pipe string drive (1720; 5053) including a drive motor (17; 50) operatively coupled to said pipe string engaging structure (13; 47) and to said rotationally fixed support structure (14; 49) for driving rotation of said pipe string engaging structure (13; 47) relative to said rotationally fixed support structure (14; 49); and a pipe section drive (2428; 5458,60,62) for driving rotation of said pipe section engaging structure (12; 46) relative to said pipe string engaging structure (13; 47) with a torque up to a required makeup or breaking torque, said pipe section drive (2428; being arranged for transferring a reactive torque in response to said torque up to a required makeup or breaking torque to said pipe string engaging structure (13; 47) along a transfer path bypassing said motor (17; 50) for driving rotation of said pipe string engaging structure (13; 47). |
| 6. | A pipe coupling unit accordinq to claim 5, wherein said enqaainq structures (12,13 ; 46,47) each form a closed rinq structure fully encirclinq a passage for receiving a pipe to be engaged. |
| 7. | A pipe couplinq unit according to claim 5 or 6, wherein said pipe section drive (2428; 5458,60,62) includes a second motor (24; 54), separate from said first motor (17; 50) for driving rotation of said pipe string engaging structure (13; 47), for rotating said pipe section (1) with a torque up to said makeup or breaking torque. |
| 8. | A pipe coupling unit according to claim 7, wherein said second motor (24) is supported by a rotatable support structure (29) connected to said pipe string engaging structure (13) for rotation in unison therewith. |
| 9. | A pipe coupling unit according to claim 8, wherein said rotatable support structure (29) and said rotationally stationary support structure (14) are provided with sliding contacts (31,32) cooperating along a circular track. |
| 10. | A pipe handler for transferring pipe sections (1) from a dispenser (3) to a proximal end of a pipe string (2) projecting into a bore hole in the lithosphere and vice versa, including a pipe section engagement structure (35) for releasably engaging pipe sections (1) to be transferred, a guide and drive structure (3639) for moving said pipe section engagement structure (35) between a position adjacent said dispenser (3) and a position and orientation in line with said pipe string (2) and a drive (40) connected to said pipe section engaging structure (35) for driving rotation of said pipe section engagement structure (35). |
| 11. | A pipe handler according to claim 10, wherein said guide and drive structure (3639) is further adapted for moving said pipe section engagement structure (35) in a direction in which, in operative condition, said pipe sections (1) are oriented when held in line with said pipe string (2). |
BACKGROUND ART Brilling for oil or qas and lining of the well typically involves the introduction of a large number of pipe sections or stands such as drill pipe sections and casing pipe sections into the well. The sections are each time connected to a string of sections projecting into the well after having been brought into line with the pipe string.
Each section may be formed by a single toint Or by a plurality of joints which have been connected to each other before being connected to the string.
Durinq drilling,, the string is typically rotated while mud is tothestringforinstancetodriveamudfed motor of a drill bit at the extreme end of the string. Mud can also be fed to facilitate introduction of the string into the bore hole. It is also known to rotate a casing string during insertion into a bore hole.
Couplings between successive pipe sections are typically made or undone by screwing the pipe sections onto the string or unscrewinq the pipe sections from the string.
To reduce the number of rotations required to make or break a connection, the matinq threads of the couplings are usually of a shape.Thespinningofeachsectiontoconical be connected or removed is typically carried out after having stopped rotation of the string. Tongs such as wheatherford tonqs or a so-called iron Roughneck are used to spin each
pipe section to be connected and to exert the final or initial torque required to make or, respectively, break the connection.
The efficiency and effectivity of such operations is substantially impaired by the interruption of the drilling or lininq process required to connect or disconnect the next section. This is of particular importance, because the drilling of a bore hole typically involves a plurality of trippinq operations (extractinq and re-introducinq the strinq) for inspection and/or replacement of the drill bit.
Each trippinq operation includes the disconnection and connection of about 50-300 sections. More specifically, stoppinq the rotation of the string has various adverse effects, such as unwinding if the pipe strinq is a drill strinq. After rotation of a drill strinq has been restarted, it typically takes 10-30 minutes before a reasonably stable operatinq equilibrium is reached. Moreover, stoppinq rotation of a strinq in a bore hole increases the risk of the strinq qettinq stuck in the bore hole. As such, the period between stoppinq the strinq and restarting the string adds to the time required to couple or remove a pipe section as well.
It is known from US patent 3 708 020 to Adamson to keep a small drill string for taking cores of qeoloqical formations or concrete rotatinq while drill pipe connections are made or released. However, the exertion of torques to make or break the connections between successive lenqths of drill pipe disturbs the operatinq equilibrium of the rotatinq drill strinq¢ which adversely affects the rate of proqress and the tool life of the drill bit.
SUMMARY OF THE INVENTION It is an obiect ot the present invention to provide a possibilitv to reduce the time reauired to add or remove pipe stria sections and to allow the connection between successive sections of the pipe string to be made while
substantially reducinq the extent to which the operatinq equilibrium of a rotatinq string in a bore hole is disturbed.
Accordinq to the present invention, this object is achieved by providing a method for makinq or breaking a coupling between a pipe section and a pipe string projecting from a rotary drilling rig into a bore hole in the lithosphere, in which the pipe section is rotated relative to the pipe string by applying a torque up to a make-up or breaking torque, exertion of that torque generates a reactive torque in an opposite sense of rotation, wherein rotation imparted by a motor is transferred to the pipe string so that the pipe string is rotated as well, and wherein the reactive torque is transferred to the pipe string along a path bypassing the motor.
Another embodiment of the invention for achieving this object is formed by a pipe coupling unit for at least coupling or uncouplinq a pipe section and a pipe string axially projecting from a rotary drilling rig into a bore hole in the lithosphere. This pipe coupling unit is provided with: -a pipe string engaging structure for engaging the pipe string; -a pipe section enqaqinq structure for engaging the pipe section, the pipe section enqaqinq structure being coaxial with and rotatable relative to the pipe string engaging structure and in a position axially different from the position of the pipe string engaging structure; -a rotationally stationary support structure rotatably supportinq the pipe strinq engaging structure; -a pipe string drive including a drive motor operatively coupled to the pipe string engaging structure and to the rotationally fixed support structure for driving rotation of the pipe strinq enqaqinq structure relative to the rotationally fixed support structure; and -a pipe section drive for drivinq rotation of the pipe section engaging structure relative to the pipe string engaging structure with a torque up to a required make-up or
breakinq torque, which pipe section drive is arranged for transferring a reactive torque in response to the torque up to a required make-up or breakinq torque to the pipe strinq enqaqinq structure alonq a transfer path bypassinq the motor for drivinq rotation of the pipe strinq enqaqinq structure.
Thus, the make-up or breakinq torque is or can be exerted in a manner which substantially reduces the extent to which the operatinq equilibrium of the strinq rotatinq in the bore hole is disturbed.
Accordinq to particular modes of carryinq out the invention, the pipe section to be coupled to the pipe strinq is qradually accelerated to substantially a rotational velocity at which the pipe strinq is rotatinq before the make-up-or breakinq torque is applied and/or before an enqaqinq structure for applyinq the make-up torque to the pipe section is brouqht into enqaqement with the pipe section. Thus, disturbances of the operatinq equilibrium of the rotatinq pipe section are further reduced.
For carryinq out such modes of the method accordinq to the invention, the invention further provides a pipe handler for transferrinq pipe sections from a dispenser to a proximal end of a pipe strinq projectinq into a bore hole in the lithosphere and vice versa, includinq a pipe section enqaqinq structure for releasably enqaqinq pipe sections to be transferred, a quide and drive structure for movinq said pipe section enqaqinq structure between a position adjacent said dispenser and a position and orientation in line with said pipe strinq and a drive connected to said pipe section enqaqinq structure for drivinq rotation of said pipe section enqaqinq structure.
Further objects, modes, embodiments and details of the invention appear from the dependent claims and the description in which reference is made to the drawinqs.
BRIEF DESCRIPTION OF THE DRAWINGS
Fiq. 1 is a cross-sectional side view of a half of an example of a pipe coupling unit according to the invention; Fiqs. 2-7 are schematic side views representing successive stages of the method according to the invention; and Fiq. 8 is an interrupted cross-sectional side view of another example of a pipe coupling unit according to the invention.
MODES FOR CARRYING OUT THE INVENTION In Fiqs. 2-7 a presently most preferred example of a rotary drilling rig for drilling into the lithosphere and more in particular for drilling and lininq oil and qas wells is schematically depicted in successive stages of an operation of addinq a pipe section 1-in this case a single joint pipe section-to a pipe string 2. Further pipe sections 1'and 1''are stored in a pipe section dispenser 3 aside the pipe string 2.
The drilling rig has a well head 4. Above the well head a lower drilling table 5 is mounted on leg structures 6 and vertically movable between heiqhts of about li and 17 m above terrain level by chanqinq the effective lenqth of the leg structures 6. The leg structures 6 include hydraulic cylinders and guide means separate thereof, which cylinders and guide means are known constructional details and therefore not shown or described. Other known linear transmission systems for drivinq movement in the direction of the pipe string, such as cable hoists and screw transmission systems, can be used as well. Above the lower drilling table 5 an upper drillinq table 7 is mounted on leq structures 8 similar to the leq structures 6 of the lower drilling table 5 and vertically movable as well in essentially the same manner between heights of about 23 and 30 m above terrain level. Of course, other heiqht ranges within which the tables can be moved can be selected in accordance with requirements regarding the lengths of the pipe sections 1.
Instead of tables movable by leq structures (for instance with hydraulic or screw drives), it is also possible to achieve the lift function in different manners, for instance by usinq a cable hoist system with a quide for the drillinq tables. However, the use of leqs for liftinq and lowerinq the drillinq tables is particularly suitable for drillinq in a slantinq or even horizontal orientation.
The lower drillinq table 5 carries a rotatable clamp 9 from which the pipe strinq 2 (typically havinq a mass of at least 300,000 to 500,000 kq when at maximum lenqth) can be suspended releasably. The clamp 9 is connected to a drive 10 for drivinq rotation of the pipe strinq 2 and can transfer a drivinq torque of about Nm. Coaxially with the clamp 9, a passage through the clamp 9 and the lower drillinq table 5 is provided throuqh which passaqe the pipe strinq 2 extends when the riq is in operation. The desiqn of the clampinq section of the clamp 9 can in principle be similar to that of conventional spiders for stationary mountinq on a riq floor. The drive 10 for drivinq rotation of the clamp 9 is of a desiqn equal to the portion of the drive assembly in Fiq. 1 which serves for drivinq rotation of a pipe strinq claspinq structure 13 relative to the drill table 7.
The upper drillinq table 7 carries a pipe couplinq unit 11 of which a presently most preferred example is shown in more detail in Fiq. 1. The pipe couplinq unit 11 has a pipe section claspinq structure 12 for enqaqinq the pipe section 1. Coaxial with the pipe section claspinq structure 12 and in a position axially different from the position of the pipe section claspinq structure 12 there is provided a pipe strinq claspinq structure 13 for enqaqinq the pipe strinq 2. The desiqn of the pipe section claspinq structure 12 can for instance be essentially identical to that of the wrench of a conventional device for the make-up and break-out of pipe strinq connections and is therefore not shown or described.
The pipe strinq claspinq structure 13 can for instance be essentially identical to that of a known spider or elevator
with active power-assisted clampinq to ensure sufficient traction also if the pipe string is still short and therefore has a little weiqht. Preferably, both claspinq structures are capable of transferrinq a make-up torque of up to 50,000 to 120,000 Nm to the respective enqaqed pipe portions. The pipe section claspinq structure 12 should preferably be capable of retaininq pipe sections aqainst axial loads of at least 2,500 to 3,000 kq. The pipe strinq claspinq structure 13 should be able to carry the whole weiqht of a pipe strinq suspended in a bore hole, which can be up to about 500,000 kq when the pipe strinq is at its full lenqth.
The pipe strinq claspinq structure 13 is rotatably supported by a rotationally stationary support structure 14, bearinqs 15,16 beinq provided between the pipe strinq claspinq structure 13 and the stationary support structure 14. The stationary support structure 14, in turn, is mounted to the upper drillinq table 7.
For rotatinq the pipe strinq claspinq structure 13, a pipe strinq drive includinq a drive motor 17 coupled to the pipe strinq claspinq structure 13 and to the rotationally fixed support structure 14 is provided. The pipe strinq drive further includes a toothed rinq 18 provided on the pipe strinq claspinq structure 13 and a qear wheel 19 meshinq therewith and fixed to the drive shaft 20 of the motor 17.
The motor 17 is an electromotor connected to power cables 21.
The pipe section claspinq structure 12 is rotatably supported relative to the pipe strinq claspinq structure 13 by a flanqe 22 inteqrally connected to the pipe strinq claspinq structure 13 and lift pawls 23 proiectinq inwardly from the flanqe 22. To drive the rotation of the pipe section claspinq structure 12 relative to the pipe strinq claspinq structure 13, a pipe section drive includinq an electromotor 24 connected to power cables 25, a qear wheel 26 mounted to a drive shaft 27 of the electromotor 26 and a circular toothed flanqe 28 is provided. The drive is mounted in a support housinq 29 inteqrally formed with the flanqe 22 and
accordinqly rotatable in unison with the pipe section claspinq structure 12.
For feedinq power to the electromotor 24, the power cables are connected to stationary power cables 30 via slidinq contacts 31,32 on the support housinq 29 and on the stationary support structure 14, which contacts 31,32 co- operate alonq circular tracks.
To facilitate rotation and axial displacement of the pipe section claspinq structure 12 relative to the support housinq 29, even at hiqh torques, cylindrical sleeve bearinqs 33 are provided between the pipe section claspinq structure 12 and the support housinq 29. Because relative axial movements of the cylindrical bearinq surfaces in accordance with the pitch of the couplinq members is required only when relative rotational movement occurs, substantially no additional friction has to be overcome to obtain the required axial movement.
The motor 24 is selected to qenerate a torque up to a required make-up torque and, in the opposite sense of rotation, up to a required break-up torque. It is observed that if, for instance, quarter turn connections are used, the rotatability of the pipe section claspinq structure 12 relative to the pipe strinq claspinq structure 13 can be limited to sliqhtly more than a quarter turn, if the sections can be rotationally aliqned with the pipe, and to sliqhtly more than a half turn if the pipe sections are enqaqed in random rotational positions. Accordinqly, the toothed flanqe 28 need not form a full circle about the pipe section claspinq structure 12.
The motor 24 of the pipe section drive is fixed to the support housinq so that a reactive torque in response to the make-up or break-up torque is transferred directly to the pipe strinq claspinq structure 13 while bypassinq the motor 17 for drivinq rotation of the pipe strinq claspinq structure 13. Thus, the toraue exerted for rotatinq a proximal pipe section relative to the pipe strinq has no substantial influence on the rotational velocitv of the pipe strinq. Side
effects caused by accelerations and decelerations of the pipe section are relatively small and can for a major part be compensated by a quite simple speed control of the motor 17.
A particular avantage is that the motor 17 is not loaded with the relatively larve make-up torque, which increases its life span and qenerally allows selectinq a less powerful motor.
Since a second motor 24, separate from the first motor 17 for drivinq rotation of the pipe string claspinq structure, is included in the pipe section drive for rotatinq the pipe section 1 with a torque up to the make-up or breaking torque, particularly little influence of the coupling operation onto the rotational velocity of the pipe string 2 is obtained.
As this second motor 24 is supported by a support structure 29 connected to the pipe string claspinq structure 13 for rotation in unison therewith, a simple and effective construction is provided for transferrinq the reactive torque to the pipe string 2.
In operation, addinq a pipe section 1 to a pipe string 2 starts with the pickinq up of a pipe section 1 from the dispenser 3. For this purpose and for transferrinq pipe sections 1 from the dispenser 3 to the proximal end of the pipe string 2 projectinq into a bore hole in the lithosphere and vice versa, a pipe handler 34 is provided (Fig. 2). This pipe handler 34 includes a pipe section engagement structure 35 for releasably engaging pipe sections to be transferred.
To guide and drive the pipe section engagement structure 35 between a position adjacent the dispenser 3 and a position and orientation in line with the pipe string 2, a lift unit 36 is provided which is guided bv vertical guide rails 37 and which has an arm 38 pivotable about the guide 37. The dispenser 3, the carriage 36 and the rails 37 are. shown in Fiq. 2 only, but are to be considered as included in Fiqs. 3- 7 as well.
The pipe section handler 34 further includes a drive, schematicallv depicted bv square 40 connected to the pipe
section engagement structure 35 for driving rotation of that pipe section engagement structure 35. According to the present example, the drive 40 is of essentially the same design as that of a conventional Iron Rouqhneck which can be moved laterally towards a pipe section and engaged thereto and vice versa. However, the skilled person will appreciate that many other possibilities of driving rotation of the pipe section engagement structure 35 of the pipe section handler 34 are possible.
The pipe section handler 34 further includes a stabilizing arm 41 projecting under the pipe section engagement structure 35 and havinq a gripper 42 adjacent its lower end. This arm serves to counteract pendular motion of a pipe section 1 retained in the pipe section engagement structure 35.
While the pipe section is being transferred from the dispenser 3 to the proximal (in this case upper) end of the pipe string 2, rotation and axial displacement of the pipe string 2 is continued. Initially, just after a previous pipe section has been connected, the pipe string is driven by the rotatinq spider clamp 9 on the lower drill table 5. The upper end of the pipe string 2 is guided by a topmost guide (not shown) guided by the vertical guide 37 as well. This situation is schematically shown in Fiq. 2. For further details reqardinq the topmost guide, reference is made to applicant's co-pendinq PCT application entitled"Mud circulation for lithosphere drilling"and havinq the same filing date as the present application.
Just before the lower drill table 5 has reached its lowest position, the pipe string claspinq structure 13 is brought into enqaqement with the proximal end of the pipe strinq 2 and takes over the function of drivinq the pipe string 2. Subsequently, the lower drill table 5 is returned to its upper take-over position. This situation is schematically shown in Fiq. 3.
As is shown in Fiq. 4, the drill tables 5,7 are araduallv lowered while the pipe section 1 is transferred to
a position in line with the pipe string 2. Rotation of the pipe string is driven by the motor 17 of the pipe coupling unit, which is advantageous, because the need of a top drive for rotating the pipe string is obviated. Lowering of the lower drill table 5 may also be postponed until just before the pipe string 2 is engaged by the clamp 9 on the lower drill table 5.
In Fiq. 5, the pipe section 1 has reached a position in line with the pipe string 2 but still remote therefrom. In this situation, the pipe section claspinq structure 12 is lifted to a position spaced from the pipe string clasping structure 13 by moving the pawls 23 radially inward using drive units 43 (Fia. 1). To allow horizontal drilling as well, the drive units are of a double actinq type, i. e. capable of controlling movements of the pawls 23 against inward and outward loads.
From that position, the pipe section 1 is lowered until its lower coupling end is introduced into the pipe section clasping structure 12 (Fiq. 6). To avoid damage to the coupling ends, the internal shape of the pipe section claspinq structure 12 is preferably such that it prevents the pipe section from passing below a predetermined level in the pipe section claspinq structure 12. When the pipe section 1 has reached its desired level, the pipe section claspinq structure 12 is operated to engage the pipe section 1 and the pipe section engagement structure 35 of the pipe handler is released from the pipe section 1. Subsequently, the pipe coupling unit rotates the pipe section 1 relative to the pipe string 2 to make the connection between these parts.
Because the pipe section 1 to be coupled to the pipe string 2 has been accelerated to substantially the same rotational velocity as the rotational velocity of the pipe string 2 before the pipe section to be coupled is engaged or at least the make-up or breakinq torque is applied, wear of the pipe section claspinq structure 12 is substantially reduced. Since the velocity difference which the pipe section 1 to be coupled has to overcome is relative small,
disturbances of the continuous rotation of the string 2 due to inertia of the accelerated new pipe section 1 are substantially reduced as well. Such small disturbances can be cancelled out using so-called soft-torque drive controls, which are known in practice.
Then, the pipe section drive motor 24 is activated to rotate the pipe section 1 relative to the pipe string 2 by applying a torque up to a preset make-up torque. Preferably, changes in rotational velocity of the pipe section to be connected are carried out smoothly, to facilitate avoidinq disturbances of the equilibrium of the string rotating in the bore hole, for instance by anticipatinq forces exerted due to acceleration or deceleration and the rotational inertia of the pipe section to be connected or disconnected. Exertion of that torque qenerates a reactive torque in an opposite sense of rotation. That reactive torque is transferred directly to the pipe string 1 so that the motor 17, which drives the pipe string 2 continuously durinq the drilling or lininq process, is bypassed and continuous rotation of the pipe string 2 is not substantially influenced by the exerted make-up torque.
While the pipe section 1 to be connected is rotated relative to the pipe string, the pawls 23 havinq bevelled ends are qraduallv retracted at a pace corresponding to the pitch of the matinq coupling ends, so that the pipe section is gradually lowered at a pace correspondinq to the pitch of the matinq coupling ends as well and axial loadinq of the weiqht of a pipe section onto the coupling before it has been completed is avoided.
After the connection has been made, the rotatinq spider clamp 9 is brought into engagement with the pipe strinq 2 and takes over the function of drivinq and carrying the pipe string 2 from the pipe couplinq unit 11. Subsequently, the pipe handler 34 is moved awav from the pipe strinq 2 in a direction radial to the strinq 2. The upper drillinq table 7 carryinq the pipe couplinq unit 11 is moved upward alonq the added pipe section 1.
Thus, subsequently to the coupling of a pipe section 1 to a pipe string 2, the pipe coupling unit by which the make- up torque has been applied is axially moved towards a proximal end of the pipe string 2 lenqthened by the added pipe section 1 and subsequently engages that proximal end of that lengthened pipe string 2 and exerts the reactive torque on the lenqthened pipe string 2 upon coupling of a next pipe section 1'to the lengthened pipe string 2.
This provides the advantaqe that the claspinq structures 12,13 of the pipe coupling unit 11 can remain located around the pipe string 2. In turn, this obviates the need of a side gate allowing the string and the claspinq structures 12,13 to move laterally into and out of engagement, and allows claspinq structures of the pipe coupling unit to be of a closed ring structure fully encircling a passage for receiving a pipe to be enqaqed.
Thus, the construction of the clasping structures 12,13 can be kept relatively simple and the full circumference of the pipe string can be gripped providing sufficient traction for the transfer of large torques at relatively low normal pressures. The surface pressure required to achieve a desired traction can further be reduced by providinq the claspinq structures 12,13 with larqe aw surfaces.
As the pipe coupling unit 11 and the pipe handler 34 move upward, the uppermost pipe section of the pipe string is guided by the gripper 42 and the pawls 23 of the pipe coupling unit 11. As the pipe coupling unit reaches the coupling end portion of the pipe section, which has a slightly larqer diameter, the pawls 23 are resiliently pushed back.
It is observed that in the present example, the pipe strinq is oriented vertically, but that the pipe strinq can also be oriented in a slantinq or even horizontal orientation.
In fiq. 8, an alternative example 45 of a pipe couplinq unit is shown. The pipe couplinq unit 45 accordinq to this example has a pipe section claspinq structure 46 for enqaqinq
the pipe section 1 which is axially movable relative to and guided by an upper portion of a pipe string claspinq structure 47 for engaging the pipe string 2. The axial movement can be carried out in accordance with the rotation imparted by the motor 54 and the pitch of the pipe couplings, so that relative rotation of the pipe section clasping structure 46 relative to the pipe string clasping structure 47 is associated to substantially the same axial displacement relative to the pipe string 2 as the pipe section 1.
Each time a pipe section has been connected or disconnected, the pipe section clasping structure 46 is rotated and thereby screwed back to its respective starting position.
The pipe string claspinq structure 47 is rotatably supported by a rotationally stationary support structure 49.
For rotatinq the pipe string clasping structure 47, a pipe string drive including a drive motor 50 coupled to the pipe string claspinq structure 47 and to the rotationally fixed support structure 49 is provided. The pipe string drive further includes a toothed ring 51 provided on the pipe string claspinq structure 13 and a qear wheel 52 meshing therewith and fixed to a drive line 53 of the pipe string drive. In the drive line, a corner transmission 54 is included for bringinq rotation imparted by the motor 50 into line with the axis of rotation of the pipe string 2.
To drive the rotation of the pipe section clasping structure 46 relative to the pipe string clasping structure 47, a pipe section drive includes a second electromotor 54 and a transmission chain with a corner transmission 55, a drive shaft 56, a distributinq transmission 57, further drive shafts 58,59, qear wheels 60,61 mounted to respectively, the drive shafts 58,59 and toothed rinqs 51 62 meshinq with, respectively, the aear wheels 60,61.
The distribution transmission 57 is adapted for drivinq the drive shaft 58 proiectinq in one direction in a sense of rotation which is opposite to the sense of rotation in which the drive shaft 59 proiectinq in the diametricallv opposite
direction is driven, but does not substantially influence rotation of the drive shafts 58,59 in unison. To this end, the distribution transmission 57 is provided in the form of a differential gear with a reversinq transmission for one of the drive shafts 58,59.
The torques applied to the two drive shafts are substantially identical, as are the diameters of the gear wheels 60,61 and of the toothed rings 51,62. Thus, if the motor 54 is driven and exerts a torque on the pipe section claspinq structure 46, a reactive torque of substantially identical magnitude is exerted on the pipe string clasping structure 47. Accordinqly, the reactive torque is passed to the pipe string without affecting the motor 50 which drives the continuous rotation of the pipe string 2 and velocity surqes of the pipe string 2 are, at least for a major part, avoided.
The gear wheel 60 meshing with the toothed ring 62 of the pipe section claspinq structure 46 is slidably mounted to the drive shaft 58 to allow it to follow axial displacement of the toothed ring as it is screwed into or out of the pipe string clasping structure 47. To ensure that the gear wheel 60 follows the axial movement of the toothed ring 62 accurately, guide discs 65,66 are mounted to the gear wheels on opposite sides thereof and coaxial therewith. These guide discs project radially beyond the gear wheel 60 and overlap side surfaces of a flange on which the toothed ring 62 of the pipe section clasping structure 46 is located.
For auidinq a pipe stem as the pipe coupling unit 45 is moved upward along a newly connected pipe section, guide blocks 63 are provided above the pipe section claspinq structure 46 and around a passaqe 64 for the pipe sections.
These quide blocks 63 are resiliently urqed aqainst the pipe stems by springs 65 and aliqn a newlv connected pipe section 1 with the pipe strinq 2 until its free end is enqaqed by the pipe strinq claspinq structure 47. Vice versa, when pipe sections 1 are to be removed from a pipe strinq 2, the quide blocks 63 provide aliqnment after a pipe section has been
released by the pipe string clasping unit 47 and until it is engaged by the pipe section clasping structure of the pipe handler.
It will be readily apparent to the skilled person that, although the above examples relate to the drilling and lining of oil and gas wells, accordingly adapted modes of carrying out the present invention can also be used in connection with other ground drilling operations.
Next Patent: OFF-LINE MUD CIRCULATION DURING LITHOSPHERE DRILLING