Claims
1. A method of manufacturing a piece of decorative fabric of applique embroidery for clothes, the method comprising: a first step of laying a decorative cloth 2 having a width wider than a piece of decorative fabric 3 on an upper surface of a support groove 7 of a cast plate 6, the support groove 7 having the same shape and size as those of the piece of decorative fabric 3 on which the applique embroidery is formed on the texture cloth; a second step of laying a preform 8 having the same shape as that of the support groove 7 and having a size slightly smaller than that of the support groove 7 on the upper surface of the decorative cloth 2, and pressing down a push member against the preform plate 8 to insert the decorative cloth into the support groove 7; a third step of cutting an edge of the decorative cloth 2 exposed from the support groove 7 to leave a margin to seam 5 having a predetermined width, with the decorative fabric 2 being pressed by the preform plate 8 and the push member 9; a fourth step of applying a paste to the upper surface of the margin to seam 5 of the decorative cloth 2 pressed by the push member 5 to form a pasted portion 11 , with the preform plate 8 being interposed between the support groove 7 and the push member 9; a fifth step of folding the pasted margin to seam 5 of the decorative cloth 2 inserted into the support groove 7 and pressed by the push member 9 upwards by using tweezers 12 to adhere the pasted margin to seam onto the upper surface of the preform plate 8; after the push member 9 pushing down the preform plate 8 is lifted up to remove the pushing operation, a sixth step of ironing the upper surface of the margin to seam folded and adhered to the upper surface of the preform plate 8 with an iron 13 to primarily form a piece of decorative fabric 3; and a seventh step of extracting the piece of the decorative fabric 3 from the support groove 7, and removing the preform plate 8 from the piece of decorative fabric 3.
2. The method as claimed in claim 1 , wherein an electromagnet
plate 15 is installed under the cast plate 6, a magnetic force is utilized from
the second step 200 to the seventh step 700, in which the preform plate 8 is
attracted by the magnetic force generated from the electromagnet plate 15,
and the preform plate 8 is rigidly adhered to the cast plate 6, with the piece
of the decorative fabric 2 being interposed between the support groove 7
and the preform plate 8. |
Title: MANUFACTURING METHOD OF A DECORATIVE
CLOTH FOR APPLIQUE
Technical Field The present invention relates to a method of manufacturing a piece of decorative fabric of applique embroidery for clothes, and more particularly to a method of manufacturing a piece of decorative fabric of applique embroidery for clothes, in which a cast plate including a support groove having the same shape and size as those of a piece of decorative fabric on which the applique embroidery is formed on a texture cloth configuring the clothes such as Korean dress or Western-style dress, and a preform plate having the same shape as that of the support groove are prepared; in the state the decorative cloth is laid on the support groove of the cast plate, the preform plate is inserted into the support groove, so that the decorative cloth is fixed between the support groove and the preform plate in the same shape as that of the support and preform plate; in the state the preform plate is pressed down by a push member to prevent the preform plate and the decorative cloth from being released from the support groove, an edge of the decorative cloth exposed from the support groove is cut to leave a margin to seam having a predetermined width; after a paste is applied to the upper surface of the margin to seam of the decorative cloth, the pasted margin to seam of the decorative cloth is folded upwards to adhere the pasted margin to seam onto the upper surface of the preform plate, the upper surface of the margin to seam folded and adhered to the upper surface of the preform plate is ironed to primarily form a piece of decorative fabric; and the piece of the decorative fabric is extracted from the support groove, and the preform plate is removed from the piece of decorative fabric, so that the pieces of decorative clothes can be mass produced to remarkably reduce a cost of the
applique embroidery.
Background Art
Generally, applique embroidery is one of embroidery technique, in
which several pieces of fabrics (decoration cloth or fabric) cut in various
shapes are attached and stitched over a texture cloth configuring various
products such as clothes (i.e., Korean dress, and Western-style dress),
curtains, or bedcovers. The applique embroidery is used to mend a worn
portion of the texture cloth of clothes with another piece of fabric, or is used
to decorate the texture cloth.
In case of doing applique embroidery, a piece of decorative fabric to
be sewn on the texture is designed in a wanted pattern, and is cut out the
designed pattern. The piece of decorative fabric is stitched over the texture
cloth to form the applique embroidery.
In case of cutting out the decorative fabric along a designed pattern
and attaching and stitching the same over the texture cloth, a strand of the
outer portion becomes untwisted, thereby not making the applique
embroidery beautiful. Consequently, the piece of decorative fabric is cut in
such a way that a margin to seam slightly larger than the final piece of
decorative fabric is left. The margin to seam is folded to form the piece of
decorative fabric.
A size of the piece of decorative fabric is different depending upon
the designed pattern. A size of the piece of decorative fabric used for
clothes, such as Korean dress, is within a range of 3 mm to 50 mm. For
example, a flower design used for clothes, such as Korean dress, consists of
several petals, leaves, and a step. Each of the petal and leaf generally has
a size of 3 to 6 mm.
In case of making the piece of decorative fabric to have a size of 3 to
6 mm, a width of the margin to seam is generally formed to have 1 mm. It
is difficult to fold the margin to seam having the narrow width.
Consequently, the piece of decorative fabric is not formed beautifully, and
also a lot of working time and labor costs are required. As a result, the
clothes employing the applique embroidery using the small pieces of
decorative fabrics are very expensive.
Disclosure
Technical Problem
The present invention has been made in view of the foregoing
problems, and it is an object of the present invention to provide a method of
manufacturing a piece of decorative fabric of applique embroidery for
clothes, in which a cast plate including a support groove having the same
shape and size as those of a piece of decorative fabric, and a preform plate
having the same shape as that of the support groove are prepared; the
preform plate is inserted into the support groove, so that the decorative cloth
is fixed between the support groove and the preform plate; in the state the
preform plate is pressed down by a push member, an edge of the decorative
cloth exposed from the support groove is cut to leave a margin to seam
having a predetermined width; after a paste is applied to the upper surface of
the margin to seam of the decorative cloth, the pasted margin to seam of the
decorative cloth is picked up with a manual tool, the folded upper surface of
the pasted margin to seam is ironed to primarily form a piece of decorative
fabric; and the preform plate is removed from the piece of decorative fabric.
Technical Solution
In order to achieve the above objects, in one aspect of the present
invention, there is provided a method of manufacturing a piece of decorative
fabric of applique embroidery for clothes, which comprises a first step of
laying a decorative cloth having a width wider than a piece of decorative
fabric on an upper surface of a support groove of a cast plate, the support
groove having the same shape and size as those of the piece of decorative
fabric on which the applique embroidery is formed on the texture cloth; a
second step of laying a preform having the same shape as that of the
support groove and having a size slightly smaller than that of the support
groove on the upper surface of the decorative cloth, and pressing down a
push member against the preform plate to insert the decorative cloth into the
support groove; a third step of cutting an edge of the decorative cloth
exposed from the support groove to leave a margin to seam having a
predetermined width, with the decorative fabric being pressed by the preform
plate and the push member; a fourth step of applying a paste to the upper
surface of the margin to seam of the decorative cloth pressed by the push
member to form a pasted portion, with the preform plate being interposed
between the support groove and the push member; a fifth step of folding the
pasted margin to seam of the decorative cloth inserted into the support
groove and pressed by the push member upwards by using tweezers to
adhere the pasted margin to seam onto the upper surface of the preform
plate; after the push member pushing down the preform plate is lifted up to
remove the pushing operation, a sixth step of ironing the upper surface of
the margin to seam folded and adhered to the upper surface of the preform
plate with an iron to primarily form a piece of decorative fabric; and a
seventh step of extracting the piece of the decorative fabric from the support
groove, and removing the preform plate from the piece of decorative fabric.
Advantageous Effects
According to the method of manufacturing the piece of decorative
fabric of applique embroidery for clothes, in which a cast plate including a
support groove having the same shape and size as those of a piece of
decorative fabric, and a preform plate having the same shape as that of the
support groove are prepared; the preform plate is inserted into the support
groove, so that the decorative cloth is fixed between the support groove and
the preform plate; in the state the preform plate is pressed down by a push
member, an edge of the decorative cloth exposed from the support groove is
cut to leave a margin to seam having a predetermined width; after a paste is
applied to the upper surface of the margin to seam of the decorative cloth,
the pasted margin to seam of the decorative cloth is picked up with a manual
tool, the folded upper surface of the pasted margin to seam is ironed to
primarily form a piece of decorative fabric; and the preform plate is removed
from the piece of decorative fabric, thereby remarkably reducing a time
required to manufacture the piece of decorative fabric and also mass
producing the pieces of decorative fabrics having the same shape. As a
result, a cost of clothes can be significantly reduced by using the piece of the
decorative fabrics.
Brief Description of the Drawings
The foregoing and other objects, features and advantages of the
present invention will become more apparent from the following detailed
description when taken in conjunction with the accompanying drawings in
which:
FIGs. 1 through 2 are flowcharts illustrating the present invention;
FIG. 9 is a flowchart illustrating the present invention; and FIG. 10 is a cross-sectional view illustrating the piece of decorative fabric manufactured by a method according to the present invention, the piece of decorative fabric being sewn on a texture cloth to do applique embroidery.
Best Mode
Reference will now be made in detail to the preferred embodiments
of the present invention.
A method of manufacturing a piece of decorative fabric of applique
embroidery for clothes according to the present invention will now be
described with reference to FIG. 1 through 10.
According to the method of manufacturing a piece of decorative
fabric of applique embroidery for clothes according to the present invention,
as shown in FIGs. 1 , 2, and 9, a decorative cloth 2 having a width wider than
a piece of decorative fabric 3 is laid on an upper surface of a support groove
7 of a cast plate 6, the support groove 7 having the same shape and size as
those of the piece of decorative fabric 3 on which the applique embroidery is
formed on the texture cloth (first step 100).
The cast plate 6 having the support groove 7 is made of a steel or
iron plate having a thickness of 2 to 5 mm, and the support groove 7 has a
depth of 1 to 2 mm. A preform plate 8 which will be described hereinafter is
made of a steel or iron plate having a thickness of up 1 mm, but the cast
plate 6 may be made of plastic. In case the cast plate 6 is made of an iron
plate, the iron plate having a thickness of 2 to 5 mm is utilized. Since the
depth of the support groove 7 is in the range of 1 to 2 mm, the thickness of
the cast plate 6 is thicker than the depth of the support groove 7.
After the decorative cloth 2 is laid on the upper surface of the
support groove 7 in the first step 100, as shown in FIGs. 3 and 9, the
preform 8 having the same shape as that of the support groove 7 and having
a size slightly smaller than that of the support groove 7 is laid on the upper
surface of the decorative cloth 2. Then, a push member 9 presses down
the preform plate 8 to insert the decorative cloth into the support groove 7
(second step 200).
After the decorative cloth 2 is inserted into the support groove 7 in
the second step 200, as shown in FIG. 3, the outer periphery of the
decorative cloth 2 is exposed from the upper edge of the cast plate 6 having
the support groove 7. The edge of the decorative cloth exposed from the
support groove 7 is cut to leave a margin to seam 5 having a predetermined
width, with the decorative fabric 2 being pressed by the preform plate 8 and
the push member 9, as shown in FIGs. 4 and 9 (third step 300).
In this instance, a width of the margin to seam 5 is varied depending
upon the size of the piece of the decorative fabric 3. However, the
decorative cloth 2 is formed to have a width in such a way that a strand does
not become untwisted from the cut end. Preferably, the margin to seam 5
has a width of about 1 mm.
After the margin to seam 5 is formed in the third step 300, as shown
in FIGs. 5 and 9, a paste is applied to the upper surface of the margin to
seam 5 of the decorative cloth 2 pressed by the push member 5 to form a
pasted portion 11 (fourth step 400), with the preform plate 8 being interposed
between the support groove 7 and the push member 9.
After the margin to s^am 5 is applied with the paste in the fourth step
400, as shown in FIGs. 6 and 9, the pasted margin to seam 5 of the
decorative cloth 2 inserted into the support groove 7 and pressed by the
push member 9 is fold upwards by using tweezers 12 to adhere the pasted
margin to seam onto the upper surface of the preform plate 8 (fifth step 500).
When the pasted margin to seam 5 is picked up with the tweezers 12 and
the pasted portion 11 is pushed against the preform plate 8, the pasted
portion 11 is adhered to the upper surface of the preform plate 8. In this
case, the margin to seam 5 adhered to the preform plate 8 is not even.
The operation of pressing the preform plate 8 by the push member 9
is continuously carried out from the second step 200 to the fifth step 500
through the steps 300 and 400, so as to prevent the decorative cloth 2 and
the preform plate 8 from being released from the support groove 7. Since
the decorative cloth 2 is pushed down by the preform plate 8 and the push
member 9, the decorative cloth 2 is maintained in a stationary state.
Consequently, when the margin to seam 5 is formed, the pasted portion 11
is formed, and the margin to seam 5 is folded towards the upper surface of
the preform plate 8 and is adhered thereto, it is easily to carry out the above
operations.
After the pasted margin to seam 5 is folded upward the upper
surface of the preform plate 8 and is adhered thereto in the fifth step 500, the
push member 9 pushing down the preform plate 8 is lifted up to remove the
pushing operation. As shown in FIGs. 7 and 9, the upper surface of the
margin to seam folded and adhered to the upper surface of the preform plate
8 is ironed with an iron 13, in the state the decorative cloth 2 is inserted into
the support groove 7, so as to become the uneven margin to seam 5 flat
and thus to primarily form a piece of decorative fabric 3 (sixth step 600).
After the sixth step 600 is completed, the piece of the decorative
fabric 3 is extracted from the support groove 7, and then the preform plate 8
is removed from the piece of decorative fabric 3, as shown in FIGs. 8 and 9.
Therefore, the piece of decorative fabric is completed (seventh step 700).
Since the piece of decorative fabric 3 is made of a textile and the
preform 8 is made of a thin metal plate, the preform plate 8 can be easily
removed from the piece of decorative fabric 3 primarily manufactured. The
pasted portion 11 of the margin to seam 5 adhered on the upper surface of
the preform plate 8 utilizes a paste having a weak adhesive force, so that the
margin to seam 5 adhered on the upper surface of the preform plate 8 can
be easily detached therefrom.
After the piece of decorative fabric 3 manufactured through the first
through seventh steps is laid on the upper surface of the texture cloth 1 , as
shown in Fig. 3, the edge of the piece of decorative fabric 3 is sewn on the
texture cloth 1 by a thread 10. As a result, the piece of decorative fabric 3
is fixed to the texture cloth 1 , thereby completing the applique embroidery.
When the piece of decorative fabric 3 is laid on the texture cloth 1
and is sewn thereon, the margin to seam 5 has to closely contact the upper
surface of the texture cloth 1 , and the flat decorative surface 4 inserted in the
support groove 7 has to face upwards, as shown in FIG. 3.
A method of utilizing a magnetic force of an electromagnet may be
added in the present invention. For example, in the state the cast plate 6 is
laid on an electromagnet plate 15, the magnetic force may be utilized from
the second step 200 of inserting the preform plate 8 into the support groove
7 to the seventh step 700 of extracting the piece of the decorative fabric 2
from the support groove 7. As a result, the preform plate 8 is attracted by
the magnetic force generated from the electromagnet plate 15, and the
preform plate 8 is rigidly adhered to the cast plate 6, with the piece of the
decorative fabric 2 being interposed between the support groove 7 and the
preform plate 8. Consequently, the applique embroidery can be effectively
obtained.
During the process, a switch (not shown) installed on one side of the
electromagnet plate is turned off, if necessary. When the magnetic force is
not generated from the electromagnet, the preform plate 8 can be easily
detached from the support groove 7, which is widely known in the prior art.
Alternatively, a permanent magnet may be used to insert the preform
plate into the support groove, instead of the electromagnet.
Industrial Applicability
As can be seen from the foregoing, the present invention can
remarkably reduce a time required to manufacture the piece of decorative
fabric and also mass produce the pieces of decorative fabrics having the
same shape. As a result, a cost of clothes can be significantly reduced by
using the piece of the decorative fabrics.
While this invention has been described in connection with what is
presently considered to be the most practical and preferred embodiment, it is
to be understood that the invention is not limited to the disclosed
embodiment and the drawings. On the contrary, it is intended to cover
various modifications and variations within the spirit and scope of the
appended claims.