5,884,569 on March 23,1999. Application Ser. No.

08/823,223 is also a continuation-in-part of application Ser. No. 08/578,200 filed December 29,1995, which issued as U. S. Patent No. 5,613,453 on March 25,1997.

FIELD OF THE INVENTION This invention relates to a method and apparatus for containing, controlling and suppressing the detonation of explosives, particularly for the on-site destruction and disposal of terrorist weapons such as package bombs, including weapons which are known or suspected to contain chemical or biological warfare agents.

BACKGROUND OF THE INVENTION It is therefore the principal object of the present invention to provide an improved method and apparatus for containing, controlling and suppressing the effects of explosive detonations, particularly those detonations

resulting from the destruction of suspected package bombs and similar terrorist devices. The purpose of the invention is to provide a containment device which can contain and suppress the explosion and its explosion products so that it poses no hazard to surrounding plant and equipment, or to the environment.

A further object is to provide a compact and readily portable device to enable appropriate military or law enforcement authorities to safely destroy not only devices suspected of containing explosives, but also devices suspected of containing a combination of explosives and toxic chemicals and/or biological warfare ("CBW") agents.

SUMMARY OF THE INVENTION The improved explosion chamber of the invention comprises a double-walled steel explosion chamber with hollow walls, ceiling and floor. These cavities are filled with granular shock damping material such as silica sand. The floor of the chamber is covered with a bed of granular shock-damping such as pea gravel.

On the outside of the chamber are steel manifolds from which a linear array of vent pipes penetrates the double walls of the chamber, with each pipe having at its entrance end a protected hardened steel orifice through which the explosion combustion products pass before being vented through the pipes into the manifolds.

In use, a known or suspected explosive or CBW weapon is placed in the chamber with an initiating explosive or "donor charge", and the weapon and donor charge are

suspended at approximately the midpoint of the chamber in harness or net made of material which will substantially disintegrate in the following explosion. The donor charge is fitted with detonation means such as an electrical blasting cap connected to an outside source of initiation energy by fine wires or other suitable means.

Also placed within the chamber, around and in proximity to the explosives, are plastic film bags filled with water which have the effect of tempering and moderating the effects of the detonation.

After detonation, the explosion products are vented through the orifices and vent pipes into the manifolds, from which they are directed into a treatment device such as a scrubber before being released to the atmosphere.

The method of operation of the invention comprises the steps of suspending a known or suspected explosive or CBW device at approximately the midpoint of the chamber in a harness or net of disintegratable material, positioning plastic bags containing an amount of water approximating the weight of explosive near the explosive, attaching a detonation initiation device to the donor charge, closing the access door to seal the chamber against venting directly to the atmosphere, detonating the explosives, and controlling the release of the explosion products through the vent pipes into the manifolds, and then holding, testing and treating the explosion products until they can be safely released into the environment.

Another important feature of the invention is that for use in destroying known or suspected CBW agents, a the donor charge consists of a specially formulated plastic bonded explosive containing added oxygen- enrichment and fireball-enhancing ingredients to assure the complete destruction of all CBW agents with a minimum quantity of explosive material.

A BRIEF DESCRIPTION OF THE DRAWINGS In the drawings, Figure 1 is a cut-away perspective view of the improved explosion containment chamber of the present invention; Figure 2 is a sectional side elevation of the explosion chamber of the preceding figures; Figure 3 is a sectional plan view of the explosion chamber of the preceding figures; Figure 4 is a partial sectional plan view of the inward-hinged self-tightening door of the explosion chamber of the preceding figures; and Figure 5 is a partial sectional perspective view of the explosion chamber of the preceding figures employed as part of a mobile trailer-mounted unit for the controlled destruction of suspected explosive and CBW devices.

DETAILED DESCRIPTION OF THE INVENTION Turning to the drawings, Figure 1 is a sectional perspective of the improved explosion chamber of the present invention. The chamber comprises an inner casing 1 having a ceiling, floor, side walls and ends, being

fabricated of sheet steel using conventional welding techniques. Surrounding the inner casing 1 are a plurality of spaced circumstantial flanges or ribs 2 over which a welded sheet steel outer casing 3 is constructed so that the ribs 2 cause the outer casing 3 to be spaced from the inner casing 1 and leaving a gap which is then filled with a granular shock-damping material.

In the preferred embodiment, which is particularly adapted for the destruction of known or suspected small explosive or CBW devices, the inner and outer metal casings are constructed of one-half inch thick sheet steel separated by circumferential steel I-beam ribs 2 spaced on twelve inch centers. All seams are continuous-welded.

Within the chamber, all open inside corners are fitted with welded fillet plates 4 to break the 90° square corner into two 45° angles, which has the effect of rounding the corner and eliminating stress-raising corners or pockets which would otherwise impose undesirable destructive forces on the corner welds. Square corners are to avoided because of the tendency of explosive detonations to exert unusually high stresses at such points.

According to the invention, the space between the inner and outer casing 3 is filled with a firm, granular shock-absorbing material 4, preferably silica sand. Also, the floor of the chamber is covered to an even depth with a layer 5 (Fig. 1) of granular shock-absorbing material such as pea gravel.

In the preferred embodiment shown, the dimensions of the explosion chamber are: INTERNAL DIMENSIONS EXTERNAL DIMENSIONS Width: 21.5 inches Width: 37.25 inches Length: 48.0 inches Length: 61.25 inches Height: 48.0 inches Height: 66.5 inches The door opening in the illustrated embodiment is 16.0 x 16.0 inches square, with an 18.0 x 18.0 inch square door overlapping the edges of the opening by one inch on all sides. The door of the illustrated embodiment is solid, being made of 0.75 inch thick solid steel plate, though it could also be hollow and filled with granular shock-damping material as taught in my U. S. Patent No.

5, 613,453. The fillet plates or the illustrated embodiment are one-half inch steel, 3.0 inches wide The access door 6 is supported to swing open inwardly by internal hinges 7. A close seal is desirable, which may be achieved in any suitable way, such as by applying a strip of heat-resistant gasket material, such as room temperature vulcanizing (RTV) silicone rubber (not shown), or by simply by fitting the door to the door frame using extremely close tolerances. In either case, when the door is closed against its frame, the pressure of an explosion within the chamber tends to press the door more firmly against the frame, sealing it more tightly.

When an explosive is detonated in the chamber, the explosion products are released in a controlled manner

through plurality of openings created by orifices 8, each of which is connected by a vent pipe 9, to manifolds 10 which run along the top and back of the chamber, and come together at an exhaust vent 11 located at the opposite end from the door 6. In the illustrated embodiment, each orifice is 1.0 inch in diameter, and has a U-shaped guard plate 12 welded over it to protect it from being chipped or broken off in use, while still allowing explosion products to be controllably vented off into the manifolds 10 and out the exhaust vent 11.

As is best shown in Fig. 1, an weapon to be destroyed 13 is introduced into the chamber through the door 5 and suspended at approximately midpoint of the chamber, above the layer of pea gravel 5 covering the floor, in support means preferably consisting a net or sling 14. According to the invention, the net or sling 14 is made of a material which substantially disintegrates in the detonation, leaving very little or no debris or residue.

In the preferred embodiment, a cotton string net has proven satisfactory, although nets or containers made of other disintegratable materials will also serve, such as polymer monofilament or fine metal wire. Alternatively, the weapon 13 could be supported in a paper or cloth bag suspended from the ceiling of the chamber by a string or wire (not shown).

After the weapon 13 is positioned within the chamber, it is fitted with means for destruction by detonation, comprising of a suitable explosive donor charge 16,

ignition means such as an electrically triggered blasting cap 17 with wire leads leading through a pressure-sealed opening in the chamber wall, and an energy absorption module 18 preferably consisting of a plastic bag filled with a measured amount of water. It has been discovered that commercially available"ZipLock"brand sandwich bags, six by eight inches in dimension and. 002 inches (two mils) thick are satisfactory for this purpose.

While water is preferable, any suitable energy-absorbing vaporizable material can also be used.

By using the water-filled plastic bags as an energy absorption means, it has been found that the instantaneous theoretical pressure of the explosion is reduced by more than half, and the introduction of moisture into the chamber at the moment of detonation and thereafter has a beneficial effect of suppressing dust and cooling the explosion products instantly. In practice, both the water and the plastic bags are completely vaporized, serving to absorb and suppress the undesired shock of the explosion, while leaving behind virtually no debris or residue.

In actual tests, it has been proven that the chamber of the illustrated preferred embodiment will withstand the detonation of up to 5.0 lb (2.7 kg) of C-2 plastic explosive on a repetitive basis without damage to the chamber or its fittings, and without any significant buildup of debris or blast residue. If the weapon 13 is known or suspected to contain explosives, a proportionately lesser mass of donor charge 16 is used, so

that the maximum explosive load is kept within a safe range.

The mass of water to be used in the energy absorption modules has been found to be dependent upon the type of explosive to be detonated and its mass. Because the energy liberated per unit of explosive varies according to the type of explosive involved, for optimum blast suppression the mass ratio of water to explosive must also be varied. The following ratios have been determined to be substantially optimal for use with the types of explosives indicated: Explosive Btu/lb Water/Explosive Mass Ratio HMX 3,402 2.50 RDX 2,970 2.20 PETN 2,700 2.00 C-2 1,700 1.25 C-4 1,286 1.68 TNT 1,665 1.22 In another important aspect of the invention, known or suspected chemical and/or biological warfare (CBW) agents may be successfully destroyed using this chamber.

For this purpose, the means for detonating is modified to assure that the explosion will create within the chamber a condition having an instantaneous pressure of 155 kilobars and high temperature of 4,000 degres Celsius. A pressure

of at least 100 kilobars and a temperature of at least 3,000 degrees Celsius is to be desired.

According to the invention, these conditions are created by the use of a specially formulated explosive which is oxygen-enriched and contains powdered metal to intensify and prolong the brief fireball resulting from the explosive. A suitable PETN-based plastic explosive such as C-4 is modified by the inclusion or addition of up to ten percent (10%)-by weight of an oxidizing material such as potassium nitrate, sodium nitrate or ammonium nitrate. A finely divided metal powder, preferably aluminum, magnesium or iron, is either added to the donor charge itself placed in a packet (not shown) next to the donor charge, so that its contents are consumed in the explosion and add to its temperature, pressure and duration. By this technique, the detonation of the donor charge creates a nearly instantaneous condition within the chamber which no known biological or neurological agent can withstand.

In tests, the utility and effectiveness of the present invention in destroying even CBW nerve agents has been verified. The readily available and easily handled organophosphous pesticide Malathion (TM) can be used as a surrogate for the extremely dangerous, but chemically very similar, nerve gas agents Sarin and VX. In an actual field tests of the above-described chamber, using 95% agricultural grade Malathion (S. G. = 1. 21) as a surrogate, the following results were obtained (all quantities are in ounces): TEST RESULTS February 25,1999 Test AL C-4 Total Water Malathion Chem/ No.Oxide Charge charge Sheet ratio 1 12 4 16 12 4 1: 4 2 12 4 16 12 4 1: 4 3 8 4 12 12 4 1: 3 4 8 0 8 12 4 1: 2

For each test, a measured amount of 4.0 oz of Malathion was placed in the chamber as the weapon 13, together with a predetermined charge of C-4 plastic explosive, an fireball enhancement component consisting of AL Oxide, and a measured quantity of water contained in a plastic bag. The door to the chamber was then closed and sealed, and the explosive charge was electrically detonated. Each time, a short puff of explosion products, primarily water vapor, was observed issuing from the exhaust vent 11. On opening the door 6, a few remaining wisps of vapor were observed, but observers noted virtually no presence of the highly distinctive odor characteristic of Malathion, even in small quantities.

Two independent environmental testing companies, were engaged to observe the tests and to measure the residual concentration of Malathion remaining in the chamber after

each explosion. The technicians wiped down 100 cm2 areas of the chamber inside walls, the pea gravel bed, and the inside of the exhaust vent. Of the four tests, the highest concentration of Malathion noted was in Test 3, after the build-up of two preceding explosions, where a wipe from the inside of the chamber disclosed a residual Malathion concentration of only 0.092 micrograms per cm2.

Other readings from the same series of tests were an order of magnitude lower than that, and others even were below reliable detection limits.

A particular advantage of the explosion chamber of the present invention is that it is compact enough to be readily transported a truck or trailer to locations in the field for the disposal of all manner of explosive devices including suspected terrorist weapons. With a width of just over three feet, the chamber can be mounted on dolly wheels and rolled directly into buildings through an existing door opening, such as a revolving door with its door panels removed. A suspected bomb or other terrorist device can be placed into the chamber by a remote- controlled robot arm, or by an officer wearing protective gear. When the suspected device is positioned in the chamber next to a donor charge, detonator, and water bag, the door is simply closed and secured, and the donor charge is detonated from a safe distance. Whether the suspect device contains explosive, CBW agents, or both, it and the agents are quickly and safely disposed of with little danger to persons or property. The chamber can

then be simply rolled back out of the building and returned to a safe location for cleaning and preparation for the next use.

Fig. 5 shows a further modification of the invention intended for treatment of devices containing known CBW agents on a larger scale. In this embodiment, the chamber 21 is mounted on an enclosed trailer 22 adapted to be towed by a tractor unit (not shown). The trailer is equipped with a water-spray scrubber or other treatment means 23 of conventional construction coupled with a particulate separator 24 and an exhaust fan 25 to draw all explosion products out of the chamber after each detonation, so that no gaseous explosion products escape to the atmosphere untreated.

For extra safety, a secondary containment device comprising a hinged leak suppression hood 26 is positioned over the chamber access door opening to collect any leaked explosion products escaping through the door opening. A conduit is provided to convey any leaked explosion products to into the scrubber or other treatment means 23.