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Title:
METHOD AND APPARATUS FOR INTRAVASCULAR EMBOLIZATION
Document Type and Number:
WIPO Patent Application WO/1998/004198
Kind Code:
A1
Abstract:
Disclosed is a method and apparatus to treat an aneurysm. The method involves the introduction of an embolic material into the aneurysm. The embolic material is adapted to permit tissue ingrowth within the region deformed by the aneurysm, which results in treatment of the aneurysm. Preferred embolic materials are those having an open cell structure, such as polyvinyl alcohol foams. Also disclosed is a catheter which may be used to introduce an embolic material into an aneurysm.

Inventors:
JONES MICHAEL L (US)
GREFF RICHARD J (US)
Application Number:
PCT/US1997/012221
Publication Date:
February 05, 1998
Filing Date:
July 21, 1997
Export Citation:
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Assignee:
MICRO THERAPEUTICS INC (US)
JONES MICHAEL L (US)
GREFF RICHARD J (US)
International Classes:
A61B17/12; (IPC1-7): A61B17/12
Domestic Patent References:
WO1994006460A11994-03-31
Foreign References:
EP0547530A11993-06-23
US5405379A1995-04-11
US5304195A1994-04-19
US5354295A1994-10-11
Attorney, Agent or Firm:
Krebs, Robert E. (Doane Swecker & Mathis, L.L.P., P.O. Box 140, Alexandria VA, US)
Download PDF:
Claims:
WHAT IS CLAIMED IS:
1. An expandable plug for treating a vascular aneurysm, comprising: a biocompatible material, expandable from a first constrained volume to a second, larger volume; and a blood soluble agent in contact with the expandable material; wherein the expandable material is in the first, constrained volume and restrained therein by the blood soluble agent.
2. An expandable plug as in Claim 1, wherein the expandable material comprises an open cell structure foam.
3. An expandable plug as in Claim 1 , wherein the expandable material comprises polyvinyl alcohol.
4. An expandable plug as in Claim 1, wherein the expandable material comprises polyurethane foam or polyethylene fo.am.
5. An expandable plug as in Claim 1, wherein the agent comprises polyvinyl .alcohol or polyvinyl pyrrolidone.
6. An expandable plug as in Claim 1, wherein the second, larger volume is larger than the first constrained volume by a factor of at least about 5.
7. An expandable plug as in Claim 6, wherein the second, larger volume is krger than the first constrained volume by a factor of at least about 10.
8. An expandable plug as in Claim 1, wherein the expandable material comprises a plurality of particles of material secured together by the agent.
9. An expandable plug as in Claim 8, wherein at least some of the particles have an expanded crosssection.al dimension within the range of from about 1 mm to about 10 mm.
10. The combination of a transluminal delivery wire and expandable plug for treating a vascular site, comprising: an elongate flexible delivery wire having proximal and distal ends; .and an expandable plug on the distal end of the delivery wire; wherein the expandable plug is expandable from a first introduction volume to a second expanded volume upon exposure to a body fluid; and the expandable plug is releasably secured to the delivery wire such that k plug is released from the delivery wire upon exposure to a body fluid.
11. The combination of a transluminal delivery wire and expandable plug as in Claim 10, wherein said plug comprises a plurality of particles which are compressible from an expanded volume to a compressed volume.
12. The combination of a transluminal delivery wire and expandable plug as in Claim 11, wherein said particles have crosssection∑d dimensions within the range of from about 3 nun to about 6 mm.
13. The combination of a transluminal delivery wire and expandable plug as in Claim 10, wherein said plug comprises a biocompatible material having an open cell structure.
14. The combination of a translumin.al delivery wire and expandable plug as in Claim 10, wherein the expandable plug complies polyvinyl .alcohol foam, polyureth.ane foam, or polyethylene foam.
15. A method of making .an expandable plug for delivery to a vascular aneurysm, comprising the steps of: providing an elongate flexible delivery wire having proximal and distal ends; providing an expandable plug material, .said material expandable from a first, compressed volume to a .second, expanded volume; exposing the material to a restraining agent; compressing the material into the first, compressed volume .and in contact with the distal end of the delivery wire; and permitting the restraining agent to restrain the material in the first, compressed volume, .and in contact with the delivery wire.
16. A method of delivering .an expandable material to a treatment site within a vessel, comprising the steps of: providing an elongate flexible delivery device, having proximal and distal ends and an expandable material at the distal end; advancing the distal end transluminally and positioning the material at the treatment site; and exposing the material to a body fluid; wherein the exposing the material to a body fluid step causes the material to expand at the delivery site.
17. A method of delivering .an expandable material to a site within a vessel as in Claim 16, wherein the delivery device comprises a catheter.
18. A method of delivering .an expandable material to a site within a vessel as in Claim 16, wherein the delivery device comprises an elongate flexible delivery wire.
19. A method as in Claim 18, wherein said exposing the material to a body fluid step addition.ally causes the material to become disconnected from the delivery wire.
20. A method of treating an aneurysm, comprising the steps of: identifying the location of an aneurysm within a vessel; and introducing an expandable open cell structure material into the aneurysm, wherein the material is adapted to permit tissue ingrowth.
21. The method .as in Claim 20, wherein the material is a polyvinyl alcohol foam.
22. The method as in Claim 21, wherein the polyvinyl alcohol foam is formed into spherical particles having a diameter ranging from 110 mm.
23. The method of Claim 20, further comprising the steps of: wetting the embolic materi∑d with a blood soluble cement agent; compressing the embolic material in the presence of the cement agent and a wire; allowing the embolic material to dry, such that the embolic material remains in the compressed state and is secured to the wire; and exposing the wire and embolic material to blood within the .aneurysm, thereby dissolving the cement agent and reconstituting .and releasing the embolic material.
Description:
METHOD AND APPARATUS FORLNTRAVASCULAR EMBOLIZATION

Field of the Invention The present invention relates to intravascular embolization, and in one application, to a method and apparatus for inserting material into an aneurysmal sac to promote thrombus formation or other healing mechanisms within the sac, thereby treating the aneurysm.

Background of the Invention

An aneurysm is a balloon-like swelling in the wall of a vessel. An aneurysm generally results in weakness of the vessel wall in which it occurs, which predisposes the region to a tear or rupture, with potentially catastrophic consequences for the patient. For example, if an aneurysm is present within an artery in the brain, .and should burst under blood pressure, cranial hemorrhaging, and perhaps death, may occur.

Aneurysms may result from a variety of causes. For example, an aneurysm may result from trauma, from a degenerative disease which damages the muscul.ar coat of a vessel, or it may be the result of a congenital deficiency in the muscular wall of the artery.

A variety of methods and apparatus have been used to provide an artificial structural support to the vessel region affected by the aneurysm, to minimize the effect of blood pressure and impact pressure within the aneurysmal sac, and thus prevent or minimize the chance of rupture. For example, U.S. Patent No. 5,405,379 to Lane discloses a self-expanding cylindrical tube which is intended to span the aneurysm, resulting in isolation of the .aneurysm from blood flow. One drawback with such devices, however, is that while they may reduce the risk that the aneurysm might rupture, they do not necessity promote a healing response within the aneurysm. In addition, indwelling stents may increase the risk of thrombosis or embolism, .and the wall thickness of the stent may undesirably reduce the fluid flow rate in the vessel. Indwelling stents or bypass structures are also generally straight along their length and cannot .always be used to treat

aneurysms at a bend in the artery or in tortuous vessels such .as in the brain.

Another approach to the treatment of vascular aneurysms has been the use of vaso occlusion coils. In general, tiiis technique involves the imputation of coiled fine metal wire into the aneurysm, to inhibit the flow of red blood cells. This an in turn promote thrombus formation. See, for ex.ample, United States Patent No. 5,304,194 to Chee, et al.; United States Patent No. 5,304,195 to Twyford, Jr., et al.; and U.S. Patent No. 5,354,295 to Guglielmi, et al. However, this technique leaves a metal coil implanted within the patient which may compact, and migrate over time, and does not optimize the body's natural hejding processes.

Thus, there exists a need for a method .and apparatus for treating an aneurysm which tøkes advantage of the body's own healing responses to treat the .aneurysm. Preferably, the treatment minimizes any interference with blood flow in the adjacent vessel, is useful in small diameter vessels, and can be used to treat aneurysms located on either straight or curved portions of the adjacent vessel.

Summary of the Invention The present invention provides a method and apparatus for treating aneurysms which advantageously utilizes the body's own thrombic responses to treat an aneurysm.

There is provided in accordance with one aspect of the present invention .an expandable plug for treating a vascular aneurysm. The plug comprises a biocompatible material which is expandable from a first, constrained volume to a second, larger volume. Before placement at the treatment site, the expandable material is in the first, constrained volume and restrained therein by a blood- soluble restraining agent.

Preferably, the expandable material comprises an open-cell structure foam.

In one embodiment the expandable materi comprises crosslinked polyvinyl alcohol. The blood-soluble restraining agent comprises any of a variety of agents which are soluble in blood, such as polyvinyl alcohol, polyvinyl pyrrolidone, gelatin, or dextrose.

In accordance with .another aspect of the present invention, there is provided a combination of a transluminal delivery wire and an expandable plug for treating a vascul-ar site. The combination comprises an elongate flexible delivery wire having proximal and distal ends, and an expandable plug on the distal end of the delivery wire. The plug is expandable from a first, introduction volume to a second, expanded volume upon exposure to a body fluid. The expandable plug is initially relea-sably secured to the delivery wire in the first, introduction volume. The plug is released from the delivery wire and expands to the .second, expanded volume upon exposure to a body fluid, and dissolution of the blood soluble restraining agent.

In one embodiment the expandable plug comprises a plurality of particles which are compressible from an expanded volume to a compressed volume. In another embodiment, the plug comprises a single particle of open cell foam material. In accordance with a further aspect of the present invention, there is provided a method of making an expandable plug for delivery to a vascular aneurysm. The method comprises the steps of providing an elongate flexible delivery wire having proximal and distal ends, and providing an expandable plug material which is expandable from a first, compressed volume to a second, expanded volume. The material is exposed to a blood soluble restraining agent and compressed into the first, compressed volume and placed in contact with the disfcd end of the delivery wire. The restraining agent is permitted to restrain the material in the first, compressed volume and in contact with the delivery wire.

In accordance with a further .aspect of the present invention, there is provided a method of delivering an expandable material to a treatment site within a vessel. The method comprises the steps of providing .an elongate flexible delivery device having proximal and distal ends and an expandable material at the distal end. The distal end is transluminally advanced and positioned such that the material is at the treatment site. The material is exposed to a body fluid, causing blood to dissolve the restraining agent and the material to expand at the delivery site.

Further features and advantages of the present invention will become apparent to those of skill in the art in view of the disclosure which follows, when considered together with the attached drawings and claims.

Brief Description of the Drawings

Figure 1 is a side elevation^ view of a catheter adapted to introduce the .aneurysm embolic material of the pre-sent invention.

Figure 2 is a cross-sectional enlargement of the distal portion of a catheter of the present invention. Figure 3 is a cross-section view taken along the lines 3-3 of Figure 2.

Figure 4 is a cross-section∑d enlargement of the distal portion of a single lumen embodiment of the catheter of the present invention.

Figure 5 is a cross-section^ enl∑irgement of the distal portion of a dual lumen catheter of the present invention, having a lateral exit port. Figure 6a is a schematic representation of a delivery wire having an embolic plug thereon positioned within a side wall aneurysm.

Figure 6b is a schematic representation of the side w.all aneurysm as in Figure 6a, with the embolic plug in .an expanded configuration.

Figure 7 is a schematic representation showing the general orientation of a bifurcation aneurysm.

Figure 8 is a schematic illustration showing the general orientation of a terminal aneurysm.

Detailed Description of Preferred Embodiments Referring to Figure 1, there is depicted catheter 10 for delivering the embolic plugs of the present invention. Although illustrated in a context of a simple catheter, having a single lumen (Figure 4) or having a single guidewire lumen and a single delivery wire lumen (Figures 1-3 .and 5), it is to be understood that the present method of treating aneurysms can readily be adapted to a wide variety of catheter structures, including those capable of performing additional functions not described herein. Similarly, although the present invention will be

described primarily in the context of treating vascular aneurysms, the present inventors contemplate much broader potential applicability to .any of a variety of conditions which would benefit from intravascular embolization as will be appreciated by those of skill in the .art. For example, the embolic delivery catheter may also be provided with .an inflatable balloon and an inflation lumen, to permit vascular dilatation as is understood in the art. In addition to or instead of balloon dilatation capabilities, an inflatable balloon may be u.sed to assist in holding the catheter in position while embolic plug is expressed into the .aneurysm. A distal inflatable balloon may also be utilized to permit the catheter to float downstream directed by blood flow to position the catheter, as will be understood by those of skill in the .art.

The catheter may also be provided with a delivery lumen with distal delivery openings through the wzdl of the catheter to enable the site specific introduction of medication, contrast media or other fluids. Catheters having any of a variety of functional capabilities can readily be adapted for use with the apparatus and method of the present invention, as will be apparent to those of skill in the ait in view of the disclosure herein.

Catheter 10 generally comprises an elongate flexible tubular body 12 extending betw.een a proximal control end 14 and a distal function^ end 16. The length of the tubul∑ir body 12 depends upon the desired application. In general, tubular body 12 will have a generally circular cross-section^ configuration with .an external diameter within the range of from about 0.026 inches to 0.065 inches for most cerebral vascular applications. Alternatively, a generally triangular cross- sectional configuration can also be used, depending upon the number of lumen in the catheter, with the maximum ,base to apex distance .also generally within the range of from about 0.030 inches to about 0.065 inches. Other noncircular catheter configurations, such as rectangular or oval, may also be used to introduce the embolic plugs of the present invention. In peripheral vascular applications, tubular body 12 will typ ally have an outside diameter within the range of from about 0.026 inches to about 0.091 inches.

The present invention is particuhirly suited for treating intracranial vascular

aneurysms. For intracrarύal applications, the percutaneous access site is generally the femoral artery. Catheters having an axi length within the range of from about 150 cm to about 175 cm are generally preferred for this application. The maximum outside diameter of at least the distal segment of the catheter is limited by the inside di∑uneter of the target vessel. In general, catheters having a diameter of no more th∑in about 0.052 inches, .and preferably no more than about 0.038 inches are preferred for most intracranial applications of the present invention.

Catheters having diameters outside the ranges recited above may also be used with the embolic plugs of the present invention, provided that the fictional consequences of the di∑uneter are acceptable for the specific intended use of the catheter. For example, the lower limit of the diameter for tubul.ar body 12 in a given application will be a fiction of, among other things, the number of desired fiction∑d lumen contained in the catheter.

In addition, tubular body 12 must have sufficient structural integrity (i.e., "pushability") to permit the catheter to be advanced to distal arterial locations without buckling or undesirable bending of tubular body 12. The ability of tubular body 12 to transmit torque may also be desirable, such as in those embodiments where it may be desirable to rotate the tubular body 12 after insertion, as for example, to facilitate advancing a plug introduction wire laterally into an aneurysmal sac, as discussed below.

Catheters having larger tubular body diameters may be provided with larger internal lumen, thereby facilitating movement of wires or fluids therein, but such larger diameters will tend to reduce perfusion in the .artery in which the catheter is placed, and for certain applications, will be too large to be used in small diameter vessels. Increased diameter catheter bodies also tend to exhibit reduced flexibility, which can be disadvantageous for treatment of aneurysms in a remote or tortuous vascular location.

The proximal end 14 of catheter 10 may be provided with a manifold 18 having one or a plurality of access ports, as is known in the art. As depicted in Figure 1, manifold 18 is provided with a guidewire port 20 in an "over-the-wire" guidewire embodiment. Manifold 18 also features a side port 22 for introduction

of a plug delivery wire 29 in a dual lumen embodiment.

The distal end 16 of the catheter 10 is preferably provided with .an atraumatic distal tip 36, as is known in the art. One or more radiopaque markers may also be provided to facilitate positioning of the catheter. Radiopaque markers may be provided proximally .and distally of exit port 64, (in a laterally opening embodiment) so that exit port 64 may be readily positioned adjacent an aneurysmal sac. Suitable marker bands can be produced from any of a variety of materials, including platinum, gold, and tungsten\rhenium, .alloy, and alloys thereof. Referring to Figures I .and 2, guidewire port 20 is in communication with a guidewire lumen 35, which extends axially along the length of catheter 10. An opening 38 is provided at or near the distal end of the catheter for providing exterior access to the guidewire lumen 35. The proximal guidewire port 20 may be eliminated from manifold 18 in a rapid-exchange or "monorail" embodiment, in which embodiment the proxim∑ opening of the guidewire lumen 35 is positioned .along the side of tubul.ar body 12. The proximal guidewire access port in a rapid exchange embodiment for coronary vascul.ar applications is typically within about 20 cm from the distal end of the catheter.

Plug wire port 22 is in communication with lumen 26, which extends axially along the length of catheter 10 in a dual lumen embodiment. An exit port 28 is provided at or near the distal end 16 of catheter 10 to permit the distal end of plug wire 29 to exit the tubul.ar body .and enter the aneurysm.

As illustrated in Figure 2, plug wire 29 is slidably receivable within lumen 26. An embolic plug 40 is attached to the distal tip of plug wire 29 in a manner which permits release of embolic plug 40 from wire 29 when wire 29 is exposed to body fluids, such as blood or plasma.

The embodiment illustrated in Figures 2 and 3 is a side by side dual lumen catheter. This catheter may be desirable in applications where a guidewire is utilize to assist in advancing the catheter to the treatment site, and in which the clinician desires that the guidewire be left in place throughout the procedure. A separate lumen is therefore desirable to permit distal .advance of the plug

introduction wire 29.

Alternatively, the plug introduction wire is introduced through the .same lumen as the guidewire. Referring to Figure 4, there is disclosed a distal section of a single lumen catheter 60 useful for this purpose. This catheter design may be desirable in applications where a guidewire is not necessary to advance the distal tip of the catheter to the treatment site. Alternatively, the embodiment of Figure 4 may be utilized where the catheter is advanced over a guidewire to the treatment site, but the guidewire may be removed following proper placement of the catheter. Central lumen 62 is then available to receive the plug introduction wire axially therethrough. The introduction wire is then advanced distally through the lumen, .and the distal plug is positioned in the .aneurysm. Upon exposure to blood, the plug exp∑uids in the aneurysm and is released from the wire.

One advantage of catheters built in accordance with the design of Figure 4 is that the outside diameter of the catheter may be minimized due to the single lumen construction. Single lumen construction may be utilized in catheters either designed for sequenti guidewire .and plug introduction wire use, as described above, or also for simultaneous guidewire and plug introduction wire use. Thus, the inside diameter of lumen 62 may be sufficiently large to accept both a placement guidewire and a plug introduction wire in a slidable side by side relationship within lumen 62.

Preferably, the single lumen embodiment of Figure 4 has an internal diameter which is no larger than necessary to slidably receive the plug wire having a plug in the reduced, introduction diameter thereon. Particularly for cranial va.scul.ar applications, the outside diameter of the introduction catheter is preferably minimized. In a single lumen catheter of the type illustrated in Figure 4, the proximal manifold may be simplified by eliminating the side port 22. Alternatively, a side port may be provided, if desired, to permit introduction of a contrast media through the central lumen 62 such as to permit fluoroscopic evaluation of the size of the aneurysm. Referring to Figure 5, there is disclosed .an alternate dual lumen embodiment of the introduction catheter of the present invention. This

embodiment is similar to that illustrated in Figure 2, except that the distal opening 64 of plug introduction wire lumen 66 opens laterally from the side of the catheter 68. A gentle lateral ramp 70 may also be provided to assist in launching the plug introduction wire in a lateral direction relative to the catheter. The catheters illustrated in Figure 2 through 5 can be constructed in any of a variety of manners well known in the catheter construction .art. For example, the catheter of the present invention may be produced by extrusion techniques using high or medium density polyethylene or any of a variety of other catheter body materials well known in the art. Alternatively, the catheter body may be fabricated such as through the use of wire wound or polymeric ribbon wound coil structures. The selection of .any particular catheter body construction technique will be governed by the intended use of the catheter, and the resulting dimensional and physical property requirements imposed by that use as has been discussed.

Aneurysms may form at any of a variety of locations within the vascular system. For example, an aneurysm may form on the side wall of a relatively straight arterial flow path. See, for example, Figure 6a. This type of aneurysm can be accessed either by a catheter or introduction wire which can advance in a lateral direction relative to the longitudinal axis of the vessel or by a very flexible distal tip catheter. Lateral launching of the embolic plug can be accomplished through the use of a catheter having a lateral opening therein, and/or by the use of a thrombic plug wire having a laterally bent distal tip. Similarly to the memory contain.ed in most guidewires, a prebent distal tip on the delivery wire of the present invention will tend to exert a lateral biasing force against the wall of the delivery lumen. Once the wire is advanced distally out of the catheter, the prebent tip will tend to return to its prebent configuration, thereby exerting a lateral bias against the wall of the vessel. In this manner, and by torquing the wire to assume the proper rotation^ orientation, the plug can be steered into .an aneurysm. The use and functionality of prebent distal tips on guidewires will be well understood to tho.se of ordinary skill in the art in view of conventional percutaneous transluminal coronary angioplasty guidewire placement techniques.

Aneurysms occasionally form at a branch point where a single artery divides into two or more branches. See, for example, Figures 7 (bifurcation aneurysm) and 8 (terminal aneurysm). Due to the pressure exerted by blood flow, such aneurysms often form directly in the line of flow of blood from the primjiry artery, in between the two branches. This type of a . neurysm can be readily access by a distally opening catheter such as that illustrated in Figure 2 or Figure 4.

As will be discussed below, the preferred plug material is a compressed crosslinked PVA foam material which will expand and become disassociated from the introduction wire upon contact with blood or other bodily fluid and dissolution of restraining agent. Thus, the compressed PVA foam or other particles should not have a sufficient exposure to blood prior to placement within the .aneurysm or the plug may prematurely expand. A variety of features of the catheters, plug coating and or methods of the present invention can be utilized to minimize the risk of premature expansion or disassociation of the embolic material.

In one embodiment, a liquid-tight pierceable membrane (not illustrated) is placed over exit port 28 or 64, such that the plug introduction lumen is not exposed to intern∑il body fluids until delivery wire 29 is forced distally through the membrane. In this embodiment, the membrane may function to protect certain types of embolic materials useful for practicing the present invention from expzmding prematurely, as will be discussed below. The membrane may be fashioned out of any of a variety of pierceable biocompatible materials known to those of skill in the art, such as polyethylene or polypropylene, and be attached by bonding or fusion, or be integrally formed with the catheter tubul.ar body. The membrane is preferably fluid tight, and also pierceable by wire 29 without displacing any embolic material attached to wire 29.

Alternatively, a biodegradable or soluble membrane or plug may be positioned in the distal end of the delivery lumen. By gradually dissolving upon contact with blood, the plug would provide a sufficient barrier between the embolic inside the catheter and the blood stream to permit placement of the catheter. The

thickness and composition of the membrane or plug can be .selected to provide a predetermined dissolution time to permit catheter placement before the embolic material becomes exposed to blood.

By sealing the proximal opening of the delivery lumen .around the delivery wire, a hydrostatic lock of a small volume of a biologically compatible fluid which will not readily dissolve the restraining agent such as saline/glycerine can be maintain^ in the catheter at least betw.een the distal end of the delivery wire and the distal opening of the delivery wire lumen. A slight positive pressure on such a protective fluid can also be maintained. Following placement of the catheter, the delivery wire can be advanced distally out of the distal end of the catheter and into the aneurysm.

As a further alternative, the delivery wire having embolic material secured thereto can simply be maintained apart from the catheter, and only inserted into the catheter and advanced transluminally to the .aneurysm after the catheter has been appropriately positioned within the vessel.

The embolic materials useful for practicing the present invention are preferably biocompatible materials having an open cell structure to which cells may bind to stimulate embolization and thrombosis. Although a wide variety of materials may be used, certain properties appear desirable. For example, low compression set materials are preferred. Molecular weights typically will fall within the range of from about 50,000 to 500,000 and preferably from about 100,000 to about 200,000. A modulus within the range of from about 10,000 to about 100,000 psi and preferably no more than about 50,000 psi. Substanti∑dly open cell foam structure is preferred, and as high as 90% open cell or even higher is preferable.

Presently preferred materials include crosslinked polyvinyl alcohol (PVA) foam, alrø known as Ivalon, polyurethane foam, polyethylene foam, silicone foams or fluorinated polyolefin foams. A variety of other biodegradable materials may also be used. Biodegradable for the present purpose generally means degraded/eroded in the body over a period of a few days to several months. These materials are selected with the expectation that they will be non-permanent in

specific clinical situations. Suitable biodegradable materials for this purpose include gelatin -(Gelfoam); collagen -(Avitene); oxidized, modified cellulose - (Oxycel); poly lactic acid, glycolic acid and copolymers; polycaprolactone .and copolymers; poly ethylene glycol, propylene glycol and copolymers; polyvinylpyrrolidone .and copolymers; poly (vinyl alcohol) and copolymers; and modified starches. Autologous tissue (clot, fat, etc.) may not be appropriate in a foam structure, but may be compressible and useful in some applications. As will be appreciated by one of skill in the .art in view of the present disclosure, .any of a variety of materials which permit or facilitate embolization may be used in place of PVA foam.

When PVA foam is used to make embolic plug 40, it is preferably formed into roughly spherical pellets having uncompressed diameters which range from about 1 = to about 10 mm, more preferably from about 3 mm to about 6 mm, and most preferably from 3-4 mm in diameter. A sufficient number of pellets to produce the desired total expωded volume is then secured to the delivery wire as discussed below. Other pellet sizes may be appropriate for other embolic plug materials depending upon compressibility and expansion characteristics, as can be readily determined by one of skill in the .art for a given application. It should be appreciated, that the particles used to form embolic plug 40 may be formed in any of a variety of shapes, such as cubes, cylinders, or nonregular shapes, and may still be used to practice the present invention.

As will be appreciated by those of skill in the art, the number of particles utilized to construct a plug 40 may be varied considerably, depending on a variety of considerations such as the size of the aneurysm to be treated, the composition of the particles, the desired time release characteristics of the plug or others that will be understood by those of skill in the art. A single particle of material sized to treat the aneurysm may desirably minimize the risk of post-installation migration. For certain applications, it may be desirable to use particles of larger sizes th∑in those described, such as when treating giant aneurysms. The optima size of

the particle or particles for a desired plug will depend in part upon the relative compressibility of the material selected and the size of the intended .aneurysm to be treated. For example, a single foam particle having an expanded cross section on the order of no more than about 12 mm may be useful to treat small aneurysms. I^rge .aneurysms may use a particle having a cross section within the range of from about 12 mm to about 24 mm and particles greater th.an about 25 mm may be uised to treat giant aneurysms. Optimization of particle and plug size in view of a particular compressible material and particular aneurysm can be readily accomplished by one of skill in the .art in view of the disclosure herein. Embolic plug 40 may be attached to wire 29 by any of a variety of ways which permit the clinician to relea.se the plug 40 at the desired location. In one method of attachment, one or more roughly spherical embolic particles are formed from crosslinked PVA foam, and are wetted with a blood soluble restraining agent, such as a 10-20 weight % concentration aqueous solution of polyvinyl alcohol or polyvinyl pyrrolidone. The desired volume of one or more moistened particles are then placed adjacent to plug wire 29 and the .assembly is inserted into a press. The particles are compressed onto the surface of the wire, reducing their size by a factor of at least about 5 and preferably from about 10 to 15, and are then allowed to dry. Once dry, the restraining agent fictions to retain the particles in the compressed state and in attachment to wire 29 in the form of an expandable plug. However, because the restraining agent is blood soluble, once wire 29 bearing plug 40 is exposed to blood within the body, plug 40 will reconstitute to the uncompressed state. Moreover, the restraining agent bond between plug 40.and wire 29 will be broken, releasing plug 40 within the aneurysm.

In one embodiment, the compressed embolic material is provided with a time release coating which may be the .same as or in addition to the restraining agent. The time release coating may be applied such as by dipping or spraying processes as can be readily devised by those of skill in the .art. The coating composition and thickness is selected to permit a predetermined exposure time to blood before it is dissolved sufficiently to permit expansion of the embolic plug.

In this m∑uiner, the invention can be readily practiced without the need for .specially designed introduction catheters.

In an alternate mode of the invention, the embolic plug is expandable from the first, reduced volume to the second, implanted volume without the need for a chemical restraining agent. In this embodiment of the invention, the embolic plug material is compressed and loaded into a delivery catheter such as central lumen 62 of catheter 60 (Figure 4). The catheter 60 functions as a retraining sleeve, to restrain the embolic material in its compressed form. Following placement of the distal end of the catheter at or about the opening to the .aneurysm, a push wire is advanced distally through the central lumen 62 to push the compressed embolic material out the distal end of the catheter. Other restraining sleeve variations for restraining the compressed embolic material in its compressed configuration will be readily apparent to those of skill in the ait in view of the disclosure herein.

One advantage of the exp-andable foam embolic material of the present invention over prior .art expandable indwelling materials is the relatively low radially outw.ardly directed bisising force exerted by the reconstituted faam. One di.sadvantage of memory metal coils and other self expanding gels is the possibility of exerting .an excessive radi∑illy outwardly directed force upon expansion. Excessive forces can increase the risk of rupture, particularly if the expanded volume of the material is to large for a particul.ar aneurysm. The relatively low force exerted by the expanding foam of the present invention minimizes the risk of rupture or dissection of the .artery as a result of the expansion.

Due to the variation in size and configuration of aneurysms from patient to patient and from aneurysm to aneurysm, delivery wires having an expandable material thereon are preferably provided in .an array of different implantation and expanded sizes for selection by the clinician. For example, wires having an expanded volume foam as low as about .0 1 5 cc, and as high as about 8 cc in an unconstrained expansion may be provided. Intermediate volumes may also be provided, so that the clinician has a series of graduated plug wires to choose from. In general, the clinician will select a plug which has an expanded volume in the unconstrained state of greater than the anticipated volume of the aneurysm

to reduce the risk of migration out of the .aneurysm. For ex∑unple, the unconstrained exp∑mded plug volume may exceed the aneurysm volume by as much as about 25% or greater. The size of the aneurysm can be approximated fluoro.scopically with injection of contrast media into the .aneurysm, as will be understood by those of skill in the ait. The relatively low expansive force of the preferred expanded foam enables the use of larger volume foams which, when constrained by the .aneurysm, stop exp∑uiding and conform to the interior thereof. The use of the embolic plug wire 29 .and plug 40 of the present invention in the context of treating a vascular aneurysm can be readily understood by reference to Figures 6a and 6b. Referring to Figure 6a, there is illustrated a section of tissue 42 having a vessel such as an artery 44 extending therethrough. A portion of the wall of the vessel 44 has formed an opening 46 into an aneurysm 54. In this illustration, a prebent plug wire 29 has been navigated through the opening 46 and into the aneurysm 54. The plug wire 49 is provided with .an expandable plug 40, illustrated in its reduced, introduction volume. The particular introduction catheter utilized to facilitate placement of the plug 40 within the .aneurysm 54 is relatively unimportant, and was therefore not illustrated in Figure 6a the aneurysm. In addition, the particle or particles which are compressed to form a plug can be impregnated with a drug for localized drug delivery at the treatment site. Open-cell foam structures can be immersed in an aqueous solution of the drug prior to compression into an aneurysm-treating plug. Alternatively, any of a variety of known binding techniques for releasably binding a drug to a carrier can be utilized, .as will be apparent to those of skill in the art.

In addition, any of a variety of restraining agents or cements can be utilized, depending upon the underlying particle composition and structure. Selecting .an appropriate plug material and restraining agent pair can be readily accomplished through routine experimentation by those of skill in the ait. Suitable restraining agents for use with PVA plugs, for example, include gelatin, natural gums, dextro.se, sugar, polysaccharides (HEstarch), water soluble polymers and others which can be identified through routine experimentation.

Plug material, structure .and compression can affect the length of time

between the first exposure to blood .and the time that the plug is fully expanded within the aneurysm. For example, tailoring the compression ratio, such as by compressing the materisd to a greater density, can prolong the length of time required to fully release once exposed to .an aqueous media. As an alternative, or in addition to increased compression, additional layers of the restraining agent can be applied over the compressed plug to slow the release time for the plug. The concentration of the restraining agent can also be increased to delay the onset of or slow plug expansion, and the chemical composition of the restraining agent can be modified to reduce its rate of solubility in blood. Depending upon the p.articul.ar combination of restraining agent, compression, and concentration or loading of the restraining agent, any of a variety of desired release times can be obtained. In general, it is presently preferred that the exp.ansion time for the plug fall within the range of from about 30 seconds to as much as 15 minutes, depending upon the mode of delivery of the plug .and how long it will likely be exposed to blood before the clinici∑in will have ample time to properly position the plug within the target .aneurysm.

It will be appreciated that certain variations of the present invention may suggest themselves to one of ordin∑try skill in the art. The foregoing detailed description is to be clearly understood as given by way of illustration, the spirit .and scope of this invention being limited solely by the appended claims.