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Title:
METHOD FOR MANUFACTURING THERMALLY EXPANDABLE BASE MATERIAL FOR VEHICLE INTERIOR AND METHOD FOR MANUFACTURING BASE MATERIAL FOR VEHICLE INTERIOR USING SAME
Document Type and Number:
WIPO Patent Application WO/2011/016417
Kind Code:
A1
Abstract:
Provided are a method for manufacturing a thermally expandable base material for a vehicle interior, specifically a method for manufacturing an interior material for a vehicle which is lightweight, sufficiently sound absorbable, and highly rigid, and a method for manufacturing a base material for a vehicle interior. A web (11) containing inorganic fibers, thermoplastic resin fibers or thermoplastic resin powder, and thermally expandable microcapsules is needled to produce a fiber mat (1). Thereafter, the fiber mat (1) is heated and thermally pressed at temperatures at which the thermoplastic resin fibers melt but which is lower than the thermal expansion starting temperature of the thermally expandable microcapsules, and the fiber mat (1) is cooled next, to manufacture the thermally expandable base material for a vehicle interior. Moreover, the base material is heated to be thermally expanded at temperatures higher than the thermal expansion starting temperature of the thermally expandable microcapsules, to manufacture the base material for a vehicle interior.

Inventors:
NAKAGAWA Yukihiro (37, aza-Tsuchitori, Inuyama-sh, Aichi 17, 〒4840917, JP)
中川幸弘 (〒17 愛知県犬山市字土取37番地 中川産業株式会社内 Aichi, 〒4840917, JP)
Application Number:
JP2010/063024
Publication Date:
February 10, 2011
Filing Date:
August 02, 2010
Export Citation:
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Assignee:
NAKAGAWA SANGYO CO., LTD. (37 aza-Tsuchitori, Inuyama-shi Aichi, 17, 〒4840917, JP)
中川産業株式会社 (〒17 愛知県犬山市字土取37番地 Aichi, 〒4840917, JP)
NAKAGAWA Yukihiro (37, aza-Tsuchitori, Inuyama-sh, Aichi 17, 〒4840917, JP)
International Classes:
B29C44/00; B32B5/18; B32B5/22; D04H1/40; D04H1/48; B29L31/58; B60R13/02
Attorney, Agent or Firm:
MATSUI Katsuyoshi (1867, Tamezani Shirotori-cho, Gujo-sh, Gifu 22, 〒5015122, JP)
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