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Title:
METHOD FOR PICKLING STEEL SHEETS
Document Type and Number:
WIPO Patent Application WO/2019/122979
Kind Code:
A1
Abstract:
The present invention relates to a method for pickling steel sheets (8), said steel sheets being continuously dipped in a pickling bath (1) containing a pickling solution (10) connected to a recirculation tank (3) by circulation means (12) and (13), a continuous entering flow (11) of said solution being fed into an ultrafiltration device (2) from the recirculation tank (3) and two flows exits the ultrafiltration device, one filtered exiting flow (21) being then fed back inside said recirculation tank (3) and one unfiltered flow (22).

Inventors:
NAVES ARNALDOS ANDREA (ES)
PIEDRA FERNANDEZ ELENA (ES)
MENENDEZ DELMIRO VANESA (ES)
LOPEZ GONZALEZ SALOMÉ (ES)
Application Number:
PCT/IB2017/058271
Publication Date:
June 27, 2019
Filing Date:
December 21, 2017
Export Citation:
Click for automatic bibliography generation   Help
Assignee:
ARCELORMITTAL (LU)
International Classes:
C23G1/36; B01D61/14; C23G1/08; C23G3/02
Domestic Patent References:
WO2014036575A12014-03-13
WO2014036575A12014-03-13
Foreign References:
DE4116353C11992-11-05
JPS632814A1988-01-07
DE102008062970A12010-07-01
AT411575B2004-03-25
Attorney, Agent or Firm:
PLAISANT, Sophie (FR)
Download PDF:
Claims:
CLAIMS

1. A method for pickling steel sheets (8), said steel sheets being continuously dipped in a pickling bath (1 ) containing a pickling solution (10) connected to a recirculation tank (3) by circulation means (12) and (13), a continuous entering flow (1 1 ) of said solution being fed into an ultrafiltration device (2) from the recirculation tank (3) and two flows exits the ultrafiltration device, one filtered exiting flow (21 ) being then fed back inside said recirculation tank (3) and one unfiltered flow (22).

2. The method according to claim 1 , wherein said pickling solution (10) is made of one or a combination of different acids.

3. The method according to claim 1 or 2, wherein said pickling solution (10) is not treated thermically before being fed into said ultrafiltration device (2).

4. The method according to anyone of claims 1 to 3, wherein neither additive, nor device is used to increase the degree of polymerization of said solution (1 1 ) being fed into said ultrafiltration device (2).

5. The method according to anyone of claims 1 to 4, wherein said ultrafiltration device (2) is a cross-flow ultrafiltration device.

6. The method according to claim 1 to 5, wherein said ultrafiltration device (2) has one or several membranes.

7. The method according to claim 1 to 6, wherein said membrane of the ultrafiltration device (2) is made of ceramic.

8. The method according to claim 1 to 7, wherein said membrane of the ultrafiltration device (2) has a pore size comprised between 1 and 10 nm.

9. The method according to anyone of claims 1 to 8, wherein said continuous flow (1 1 ) of said solution is fed into the ultrafiltration device (2) at a flow rate comprised between 5 and 50 m3.h 1, allowing to renew between 1 and 10 times per hour the acid volume present in recirculation tank.

10. The method according to anyone of claims 1 to 9, wherein said purified exiting flow (21 ) is comprised between 50 and 95% of the flow (11 ) of said solution being fed into an ultrafiltration device. 1 1. The method as recited in claim 1 to 10, wherein said continuous flow (1 1 ) has a silicon content of at least 60 mg.L 1.

12. The method as recited in claim 1 to 1 1 , wherein the ultrafiltration device (2) is composed of several cross-flow ultrafiltration devices.

13. The method as recited in claim 1 to 12, wherein the ultrafiltration system (2) is backwashed to clean the membrane.

14. The method as recited in claim 1 to 13, wherein the unfiltered flow, concentrated in silicon, exiting the ultrafiltration system (2) is treated.

15. An equipment comprising :

a pickling bath (1 ), a system continuously dipping steel sheets in said pickling bath, a recirculation tank (3), at least an ultrafiltration device (2), pipes connecting said recirculation tank and tap water input (24) and backwashing solution output (23), pumps and the eventual treatment (4) for the unfiltered flow (22)

Description:
METHOD FOR PICKLING STEEL SHEETS

The present invention relates to a method for pickling steel sheets continuously dipped in a pickling bath containing a pickling solution while said pickling solution is purified.

The development of alloys containing more and more elements engenders new problems to be solved. For example, one way to make very high resistance steel among other things is to increase its silicon content. Unfortunately, the alloy elements will contaminate the pickling bath by dissolution during the pickling process. In the case of very high resistance steel, silicon dissolution is a major concern because it leads to the formation of monosilicic acids Si(OH) 4 which then condensate to form colloidal silicon and ultimately form suspension and/or co-precipitation with other substances. The silicon dissolved in the pickling and recirculation tanks accumulates and eventually precipitates on the surface of the equipment, notably those downstream, the critical points of accumulation and precipitation are pipes and heat exchangers. In order to remove the precipitates and eliminate the clogging, the pickling process needs to be shut down during the cleaning process.

Moreover, the management of the used acid pickling solution is also a major concern due to its chemical nature, it has to be treated e.g. in an acid regeneration plant or in a wastewater treatment plant.

Patent WO 2014/36575 describes a method of purification and silica removal from used acid pickling baths. In this method, the resulting pickling solutions are settled in a settling tank and then cleaned in a cross-flow microfilter as a prefilter and in a downstream ultrafilter. Then, the filtrate is fed to spray roaster systems or fluidized bed process of HCI for recovering the corresponding pickling acids and iron oxide.

Patent AT 41 1 575 relates to a method for purifying contaminated acidic pickling wastewater with the aid of cross-flow microfiltration. In order to do so, the occurring pickling solution is calmed in a settling container and then purified in a cross-flow micro-filter in the temperature range of 10-55°C. Then it is processed according to the spray roasting principle in an acid regeneration plant. This process aims to prevent plant failure as a result of pipe encrustation, filter and nozzle blockages.

However, by using the above methods and their equipment, the installation requires a lot of space because they are voluminous due to the numerous devices used like, settling tanks and several filtration systems. Moreover, the circuit circulating the pickling acid is not protected against the clogging since the purpose of the above methods is to avoid the contamination of the iron oxide obtained in the acid regeneration plant and not minimize the clogging issue in the circulating circuits.

Consequently, there is a need to find a way to protect the recirculating circuit against the clogging and reduce the footprint of the installation.

The purpose of the invention is to provide a method permitting to avoid or at least slow down the clogging and provide an installation of smaller footprint than those present in the state of the art.

This object is achieved by providing a method according to claim 1. The method can also comprise any characteristics of claims 2 to 14. This object is also achieved by providing an apparatus according to claim 15.

Other characteristics and advantages of the invention will become apparent from the following detailed description of the invention.

To illustrate the invention, various embodiments and trials of non-limiting examples will be described, particularly with reference to the following figure:

Figure 1 is a schematic illustration of the installation.

The invention relates to method for pickling steel sheets (8), said steel sheets being continuously dipped in a pickling bath (1 ) containing a pickling solution (10) connected to a recirculation tank (3) by circulation means (12) and (13), a continuous entering flow (1 1 ) of said solution being fed into an ultrafiltration device (2) from the recirculation tank (3) and two flows exits the ultrafiltration device, one filtered exiting flow (21 ) being then fed back inside said recirculation tank (3) and one unfiltered flow (22).

In the prior art, the clogging of the recirculation system is not dealt with. On the contrary, with the method according to the present invention, it seems that the clogging is slowed down which apparently prolonged the lifetime of recirculating system, i.e. pumps, nozzles, pipes and valves.

Preferably, said pickling solution 10 is made of one or a combination of different acids. For example, hydrochloric acid at 15% is in the pickling bath 1 or a mix of hydrochloric acid and sulphuric acid.

Preferably, said pickling solution 10 is not treated thermically before being fed into said ultrafiltration device. It seems that it permits to immediately treat the pickling acid and also requires less space.

Preferably, neither additive, nor device is used to increase the degree of polymerization of said solution being fed into said ultrafiltration device. However, in the previous patents, the acidic pickling wastewater is settled in a tank increasing the degree of polymerization and thus permitting to obtain bigger particles. This settling process presented in the previous patent seems to ease the filtration due to a global increase of the particle size to be filtered. Consequently, the removal rate achieved is above 99% in the case of the patent WO 2014/36575 and 75% for AT 41 1 575. On the contrary, the present invention has apparently the major advantage of drastically slowing down the clogging with a removal rate of only 40% of the total silicon content in the used pickling acid solution. So the objective is achieved but the space required is reduced.

Preferably, the ultrafiltration device 2 is a cross-flow ultrafiltration device. In the case of a cross-flow filtration, it is believed that contrary to a dead-end filtration, the flow is applied tangentially across the membrane surface. Without willing to be bound by any theory, as feed flows across the membrane, the filtrate passes through the holes of the membrane while the unfiltered flow exits at the opposite end of the membrane. Apparently, the tangential flow of the membrane creates a shearing effect on the surface of the membrane, which in turn reduces fouling.

Preferably, the used acid pickling is being circulated using pumps, said pumps are protected by cartridge filter permitting to filter the suspended solids.

Preferably, the ultrafiltration device 2 has one or several membranes.

Preferably, the membrane of the ultrafiltration device 2 is made of ceramic.

Preferably, the membrane of the ultrafiltration device 2 has a pore size comprised between 1 and 10 nm. For example, the membrane has a pore size of 7 nm. Preferably, the continuous flow has a silicon content of at least 60 mg.L 1 , more preferably of 100 mg.L 1 and even more preferably of 150 mg.L 1 Apparently, the present invention has also the advantageous effect of being more efficient with higher silicon concentration because more colloidal silicon is present and thus facilitates the filtration. Without willing to be bound by any theory, this technology assures a rejection rate of 100% of colloidal and suspended matter bigger than the membrane pore size.

Preferably, the continuous flow 1 1 of said solution is fed into the ultrafiltration device at a flow rate comprised between 5 and 50 m 3 .h 1 , preferably between 15 and 30 m 3 .h 1 , permitting to renew between 1 and 10 times per hour the acid volume present in recirculation tank, preferably 4 times per hour.

Preferably, the purified exiting flow is comprised between 50 and 95%, more preferably between 65 and 85%, of the flow of said solution being fed into an ultrafiltration device.

Preferably, the ultrafiltration system is backwashed to clean the membrane. For example, the ultrafiltration system is backwashed every 8 minutes by a flow of tap water 24 and the tap water flow used to clean the membrane 23 exits said ultrafiltration device.

It is also possible that the ultrafiltration device is composed of several cross- flow ultrafiltration devices. For example, the ultrafiltration device is composed of two cross-flow ultrafiltration devices.

Preferably, the unfiltered flow, i.e. concentrated in silicon, exiting the ultrafiltration system (2) is treated. Preferably, this treatment can be done in a decanter or a hydrocyclone. After this treatment, the purified flow, i.e. having the lowest silicon concentration, can be fed back to the recirculation tank 3 or the ultrafiltration device 2. Preferably, the flow having the highest silicon concentration exiting the treatment device can be sent to an acid regeneration plant or to wastewater treatment 4.

Examples

Example 1

The recirculation tank 3 contains 60 m 3 of hydrochloric acid at 15% having a silicon content of roughly 59 mg.L 1 . The acid pickles different steel grades, e.g. : interstitial steel, medium carbon, FISLA and dual phase steels. The used pickling acid is sent by pumps to the ultrafiltration device at a flow of 17 m 3 .h 1 . The ultrafiltration device 2 is made of 68 m 2 of ceramic membrane area having a pore size of 7 nm (10 kDa Molecular Weight). A flow of 14 m 3 .h 1 of filtered flow containing 38 mg.L 1 of silicon is fed back inside the bath while a flow of 3 m 3 .h 1 of unfiltered flow containing 157 mg.L 1 .