SHANG, Wenkai (August-Bagel Str. 29, Ratingen, 40878, DE)
| Patent Claims 1. Method for producing a circuit-breaker pole part by molding an external insulating sleeve (9) with insulation material, mounting a vacuum interrupter insert (8) inside the insulating sleeve (9), electrically connecting the vacuum interrupter insert (8) with an upper electrical terminal (2) and a lower electrical terminal (3) arranged in the wall section of the insulating sleeve (9), characterized by the following production steps: molding the external insulating sleeve (9), wherein at least only the upper electrical terminal (2) is embedded in the insulation material during moulding process, coating the vacuum interrupter insert (8) with an extra layer (11) made of insulation material and /or an at least towards the bottom line open air gap (13) directly between the extra layer (11 ) and the insulator sleeve (9) and/or between the vacuum interrupter insert (8) and the insulator sleeve (9) for better electrical performance, mounting the coated vacuum interrupter insert (8) by screwing on a threaded bolt (10) onto the upper electrical terminal (2) before moulding or after moulding. 2. Method according to Claim 1 , characterized by assembling or moulding the lower electrical terminal (3) in the wall of the insulating sleeve (9) and electrically connecting the vacuum interrupter insert (8) via a flexible connector band (5). 3. Method according to claim 1 or 2, characterized by - preassembling the vacuum interrupter (8) to the upper terminal (2), - put this preassembled arrangement into the mould, - mould the external insulating sleeve (9) together with the lower terminal (3) order to form a complete assembly thereby. 4. Method according to claim 3, characterized by - an isulation cover (12) is placed also as a sealing part between the upper terminal and the mould. 5. Method according to claim 3 or 4, characterized by - partly closing the gap (13) with a suitable dielectric insulating after completing the moulding by claim 3. 6. A pole part of a circuit-breaker produced by a method according to one of the preceding Claims 1 to 3, characterized in that the insulation material of the insulating sleeve (9) is epoxy material thermal plastic material on the basis of polybutylenterephthalat (PBT) or thermoplastic polyurethane (TPUR). 7. A pole part according to Claim 3, characterized in that the extra layer (11 ) on the outer surface of the vacuum interrupter insert (8) is made of an insulation material, like a shrinkage tube or hotmelts or epoxy or silicon rubber. 8. A pole part according to Claim 3, characterized in that an additional insulation cup (13) made of an insulating material is provided covering the bottom area of the upper terminal (2) inner side between a front side of the vacuum interrupter insert (8) and the insulating sleeve (9). 9. A circuit-breaker arrangement for medium-voltage applications comprising a magnetic actuator (6) for generation a operation force, transmitted via a jackshaft arrangement (4) to at least one pole part (1 ) according to one of the preceeding Claims 4 to 6. 10. A circuit-breaker arrangement according to Claim 7, characterized in that for a 3-phase power grid three pole parts (1 ) are provided driven via a common jackshaft arrangement (4) by a magnetic actuator (6), which could have one or multiple coils. 11. A circuit-breaker arrangement according one of the aforesaid claims, characterized in that the axial of the upper and lower terminal could be arranged in with an angle to the axial of the pole between 0 to 180°. 12. A circuit-breaker arrangement according one of the aforesaid claims, characterized in that the permanent magnetic actuator could be single coil or double coil magnetic actuator, which could be also mounted directly under the pole (1 ) with direction to push rod (14). 13. A circuit-breaker arrangement according one of the aforesaid claims, characterized in that the pole part could be made without extra insulation (11 , 12). |
Field of the invention
The invention relates to a method for producing a circuit-breaker pole part by molding an external insulating sleeve with insulating material, mounting a vacuum interrupter inside the insulating sleeve, electrically connecting the vacuum interrupter insert with an upper electrical terminal and a lower electrical terminal arranged in the wall section of the insulating sleeve. Furthermore, the present invention relates to a pole part produced by such a method as well as a circuit-breaker arrangement, especially for medium-voltage applications. As another way, the upper terminal is preassembled with vacuum interrupter, and around the vacuum interrupter could has an extra insulation layer.
Background of the invention A circuit-breaker pole part of that kind is usually integrated in a medium-voltage to high- voltage circuit-breaker arrangement. Especially, medium-voltage circuit-breakers are rated between 1 and 72 kV of a high current level. These specific circuit breakers interrupt the current by generating and extinguishing the arc in a vacuum. Inside the vacuum chamber a pair of electrical switching contacts is arranged. Modern vacuum circuit-breakers tend to have a longer life time than former air, oil circuit-breakers. Although, vacuum circuit-breakers replaced air, oil circuit-breakers, the present invention is not only applicable to vacuum circuit-breakers but also for air, oil circuit- breakers or modern SF6 circuit-breakers having a chamber filled with
sulfurhexafluoride gas instead of vacuum. For actuating a circuit-breaker, a magnetic actuator with a high force density is used with moves one of the electrical contacts of a vacuum interrupter for a purpose of electrical power interruption. Therefore, a mechanical connection between a movable armature of the magnetic actuator and the movable electrical contact inside the vacuum interrupter insert is provided.
The document DE 10 2004 060 274 A1 discloses a method for producing a circuit- breaker pole part for a medium voltage or high voltage circuit-breaker. A vacuum interrupter is embedded in an insulating material and encapsulated with said material. The vacuum interrupter itself substantially comprises an insulator housing which is generally cylindrical and which is closed at the ends in order to form an inner vacuum chamber. The vacuum chamber contains a fixed electrical contact and a corresponding movable electrical contact forming an electrical switch. A folding bellows is arranged on the movable electrical contact side and permits a movement of the movable electrical contact over the current feed line within the vacuum chamber. As mentioned, a vacuum is inside the vacuum interrupter in order to quench as rapid as possible the arc produced during the switching-on or switching-off action.
The vacuum interrupter inside the insulating sleeve is fully encapsulated by a synthetic material, mostly plastic material, in order to increase the external dielectric strength of the vacuum interrupter. Furthermore, the synthetic material serves as a compensation material for the purpose of compensating for different coefficient of thermal expansion between the vacuum interrupter surface and the surrounding insulating sleeve. This additional function of the intermediate layer avoids possible initiation of cracks.
During the manufacturing process of the circuit-breaker pole part two external electrical terminals are mounted in the wall section of the insulating sleeve in a first step. In a second step, the pre-mounted interrupter insert is dipped into a liquid rubber solution forming the above-mentioned intermediate layer. In a third step, the external insulating sleeve is produced in a plastic injection-molding process by the vacuum interrupter being encapsulated with plastic material. During encapsulating the interrupter by molding under a high process temperature, the liquid rubber solution vulcanizes and forms the intermediate compensating layer as described above. For the last productions step of vulcanization a heated molded form is necessary.
Summary of the invention
It is an object of the present invention to find a method for efficiently producing a pole part for a circuit-breaker arrangement comprising an effective compensation layer around the vacuum interrupter or no stress solution around vacuum interrupter.
According to the invention a method for producing a circuit-breaker pole part is provided comprising an external insulating sleeve made of insulating material for supporting and housing an inner vacuum interrupter for electrical switching a medium voltage circuit, including the following specific production steps: molding the external insulating sleeve, wherein at least only the upper electrical terminal is embedded in the insulation material during moulding process,
coating the vacuum interrupter insert with an extra layer made of insulation material and /or an at least towards the bottom line open air gap directly between the extra layer and the insulator sleeve and/or between the vacuum interrupter insert and the insulator sleeve for better electrical performance,
mounting the coated vacuum interrupter insert by screwing on a threaded bolt onto the upper electrical terminal before moulding or after moulding.
Furtherhmore following steps can be added:
- preassembling the vacuum interrupter to the upper terminal,
- put this preassembled arrangement into the mould,
- mould the external insulating sleeve together with the lower terminal
order to form a complete assembly thereby.
An isulation cover can be placed also as a sealing part between the upper terminal and the mould. During moulding, the upper terminal acts as a mechnical protection due to the high operation pressure. The insulating cover could be used as as sealing part between the upper terminal and the mould, and acts also as an insulation layer. Also the sealing to the mould could be directly between the upper terminal and the mould.
An advantageous embodiment is also given, by partly closing the gap with a suitable dielectric insulating after completing the moulding by claim 3.
Following advantages occur:
- no mechanical stress between the vacuum interrupter and the insulator,
- directly sealed terminal, without any need for closing the assembly screw area,
- ready made with one step moulding process,
- easy process.
A further alternative :
Due to embedding only the upper electrical terminal during the molding production step of the external insulating sleeve the vacuum interrupter can be assembles afterwards. If there is no direct connection between external insulation material and vacuum interrupter with or without insulation layer, therefore no mechanical stress between the vacuum interrupter and external insulation sleeve occurs. This provides reliable performance. The vacuum interrupter could be coated with an extra layer made of a suitable insulation material, or without insulation material. This depends on the voltage level. Finally, the vacuum interrupter insert is mountable by screwing and surely could be also removed from the surrounding insulating sleeve for repairing purposes.
According to another optional aspect of the invention, the lower electrical terminal can be assembled in the wall of the insulating sleeve before or after the vacuum interrupter has been mounted or could be moulded into the insulating sleeve. Then, the vacuum interrupter insert will be connected with the lower electrical terminal via a flexible connector band.
Due to the mounting technics for attaching the coated vacuum interrupter inside the insulating sleeve by screwing a lateral gap between the coated vacuum interrupter insert and the inner wall of the surrounding external insulating sleeve occurs. It is possible to cast a sealing compound into the lateral gap in order to at least partly fill the lateral gap for increasing the bonding effect as well as the dielectric insulation.
All suitable electrical insulation material could be used.
Preferably, the insulation material of the insulating sleeve is an epoxy material. It is also possible to use other suitable synthetic materials on the basis of thermal plastic material, i.e. polybutylenterephthalat (PBT) or thermoplastic polyurethane (TPUR), or PPA, Peak, etc.
In order to achieve a suitable extra layer for electrical insulation purpose on the outer surface of the vacuum interrupter in a fast and reliable production step it is
recommended to create the extra layer according to the present invention by a shrinkage tube made of plastic material. Only one production step is necessary in order to form the extra layer on the lateral area of the vacuum interrupter. No additional primer or other material as well as intermediate production steps are needed. Results of several tests come to the conclusion that hot-shrinkage tube material provides a sufficient insulation for vacuum interrupter inserts. Furthermore, such an extra layer protects the vacuum interrupter insert for damages.
According to another aspect of the present invention an additional insulating cup made of insulating material is provided. That insulating cup covers at least partly the bottom area of the upper terminal between the insulating sleeve and the upper part of the vacuum interrupter insert which is arranged adjacent to the upper electrical terminal.
The additional insulation cup is preferably disc-shaped with a bended border section extending inwardly to the insulating sleeve. It provides an additional electrical protection between the upper electrical terminal and the electrical contacts inside the vacuum interrupter.
The pole part according to the present invention is preferably used in connection with a 3-phase power grid comprising three identical pole parts which are driven via a common jackshaft arrangement by a single magnetic actuator. Brief description of the drawings
The foregoing and other aspects of the invention will become apparent following the detailed description of the invention, when considered in conjunction with the enclosed drawings.
Figure 1 is a side view of a medium-voltage circuit-breaker operated by a single magnetic actuator, and
Figure 2a the preassembled arrangement
Figure 2b is a longitudinal section of a pole part of the circuit-breaker arrangement as shown in Figure 1.
Figure 2c Version with a final sealing
All drawings are schematic.
Detailed description of the drawings
The medium-voltage circuit-breaker as shown in Figure 1 principally consists of at least a pole part 1 with an upper electrical terminal 2 and a lower electrical terminal 3 forming an electrical switch for a medium-voltage circuit.
Therefore, the lower electrical terminal 3 is connected to a corresponding electrical contact which is movable between a closed and an opened switching position via a jackshaft arrangement 4. A flexible connector band 5 of copper material is provided in order to electrically connect the lower electrical terminal 3 with the inner electrical switch. The jackshaft arrangement 4 internally couples the mechanical energy of a bistable magnet actuator 6 to the pole part 1. The magnetic actuator 6 consists of a bistable magnetic arrangement for switching of a armature 7 to the relative position as effected by magnetic fields generated by an - not shown - electrical magnetic as well as a permanent magnetic arrangement.
The pole part 1 further comprises an inner vacuum interrupter insert 8 which is surrounded by an external insulating sleeve 9 made of insulation material, e. g. epoxy material. The insulating sleeve 9 supports and houses the vacuum interrupter insert 8 comprising the two corresponding electrical contacts which are switchable under vacuum atmosphere. Said electrical contacts of the vacuum interrupter insert 8 are electrical connected to the upper electrical terminal 2 and the lower electrical terminal 3 respectively as described above.
Figure 2a shows a the preassembled goup 1 , which consist of the vacuum interrupter 8, a extra layer 11 , so far it is need, the upper terminal 2 the bolt 10 and the insulating cup 12, before this preassembled group 1 will be layed into the mould.
According to Figure 2b the inner vacuum interrupter 8 of the pole part 1 is attached by screwing onto a threaded bolt 10 of the upper electrical terminal 2. Before that mounting step the external insulating sleeve 9 has been molded wherein only the upper electrical terminal 2 has been embedded in the insulating material.
For a better electrical insulation the vacuum interrupter 8 is provided with an extra layer 11 made of insulation material, e. g. a hot shrinkage tube.
For additionally electrical insulation of the upper electrical terminal 2 to the vacuum interrupter 8 an insulation cup 12 is arranged inwardly in the bottom area of the upper terminal 2 between the adjacent front side of the vacuum interrupter 8 and the insulating sleeve 9. A lateral gap 13 between the lateral area of the insulating sleeve 9 and the vacuum interrupter insert 8 is provided. It is possible to fill the lateral gap 3 at least partly with a sealing component if a higher dielectric insulation is needed, in order to get better mechanical stability and better electrical performance. The insulation material of the external insulating sleeve 9 is epoxy material or thermoplastic material according to the present example. Figur 2c shows the optional use of a final sealing 110, which be positioned after the moulding process.
The invention is not limited by the preferred embodiment as described above which is presented as an example only but can be modified in various ways within the scope of protection defined by the following patent claims.
Reference signs pole part
upper electrical terminal
lower electrical terminal
jackshaft
connector banc- magnetic actuator
armature
vacuum interrupter insert
insulating sleeve
threaded bolt
extra layer
insulation cup
lateral gap
push rod
sealing
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