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Title:
METHOD FOR PRODUCING RARE EARTH PERMANENT MAGNETS, AND RARE EARTH PERMANENT MAGNETS
Document Type and Number:
WIPO Patent Application WO/2011/145674
Kind Code:
A1
Abstract:
R-T-B permanent magnetic powder is manufactured by the HDDR process, said magnetic powder having an average crystal grain size of 0.1 μm to 1 μm and an aspect ratio (major axis/minor axis) for the crystal grains of not more than 2 (Step A). R is a rare earth element containing at least 95 at% Nd or Pr with respect to total R. T is a transition metal element in which Fe or a portion of Fe has been substituted with Co and/or Ni, and which contains at least 50 at% Fe. Meanwhile, an R'-Cu alloy powder is prepared, said alloy powder comprising R' and Cu, and containing between 2 at% and 50 at% Cu (Step B). R' is a rare earth element containing at least 90 at% Nd and/or Pr with respect to total R', and not containing Dy and Tb. After mixing the R-T-B permanent magnetic powder with the R'-Cu alloy powder (Step C), the mixed powder is treated with heat at a temperature of 500°C to 900°C in an inert atmosphere or a vacuum (Step D).

Inventors:
HONO KAZUHIRO (JP)
OHKUBO TADAKATSU (JP)
SEPEHRI AMIN HOSSEIN (JP)
NOZAWA NORIYUKI (JP)
NISHIUCHI TAKESHI (JP)
HIROSAWA SATOSHI (JP)
Application Number:
PCT/JP2011/061488
Publication Date:
November 24, 2011
Filing Date:
May 19, 2011
Export Citation:
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Assignee:
NAT INST FOR MATERIALS SCIENCE (JP)
HITACHI METALS LTD (JP)
HONO KAZUHIRO (JP)
OHKUBO TADAKATSU (JP)
SEPEHRI AMIN HOSSEIN (JP)
NOZAWA NORIYUKI (JP)
NISHIUCHI TAKESHI (JP)
HIROSAWA SATOSHI (JP)
International Classes:
H01F41/02; B22F1/00; B22F3/14; C21D6/00; C22C38/00; H01F1/053; H01F1/06
Domestic Patent References:
WO2011070847A12011-06-16
WO2004064085A12004-07-29
Foreign References:
JP2011061038A2011-03-24
JP2000096102A2000-04-04
Attorney, Agent or Firm:
OKUDA SEIJI (JP)
Seiji Okuda (JP)
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Claims:



 
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