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Title:
MILLING MACHINE HAVING MAGNETIC BELT CONVEYOR FOR STEEL PLATE PROCESSING
Document Type and Number:
WIPO Patent Application WO/2004/014589
Kind Code:
A1
Abstract:
Disclosed is a milling machine for planar processing of a steel plate, which includes a drive source, a conveyor belt which travels by the force of the drive source, a magnetic body installed in contact with a lower surface of the conveyor belt for fixing the steel plate supplied upon the conveyor belt by a magnetic force, and a milling cutter installed above the conveyor belt to move up and down for milling the surface of the steel plate.

Inventors:
KIM HONG-KI (KR)
LEE BYOUNG-HAN (KR)
Application Number:
PCT/KR2003/001450
Publication Date:
February 19, 2004
Filing Date:
July 22, 2003
Export Citation:
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Assignee:
SINJIN SM CO LTD (KR)
KIM HONG-KI (KR)
LEE BYOUNG-HAN (KR)
International Classes:
B08B1/02; B08B7/00; B23Q11/00; B23C3/00; B23C3/13; B23Q3/15; B23Q7/03; (IPC1-7): B23C1/08; B23C3/13
Foreign References:
US3954044A1976-05-04
JPH07124815A1995-05-16
JPH03245911A1991-11-01
JPH1094880A1998-04-14
Attorney, Agent or Firm:
Lee, Sang-yong (1597-5 Seocho-don, Seocho-gu Seoul 137-876, KR)
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Claims:
What is claimed is:
1. A milling machine for milling a surface of a steel plate, comprising a drive source; a conveyor belt which travels by the force of the drive source; a magnetic body installed in contact with a lower surface of the conveyor belt for fixing the steel plate supplied upon the conveyor belt by a magnetic force; and a milling cutter installed above the conveyor belt to move up and down, the milling cutter milling the surface of the steel plate.
2. A milling machine according to claim 1, further comprising: a brush installed above the conveyor belt at the downstream of the milling cutter for brushing the steel plate.
3. A milling machine according to claim 1, further comprising: carrier roller units installed on front and rear ends of the conveyor belt at the same height as the belt for supplying and discharging the steel plate.
4. A milling machine according to claim 1, further comprising: a cleaning roller installed in contact with the surface of the conveyor belt for removing waste materials on the belt.
5. A milling machine according to claim 1, wherein the magnetic body includes electromagnets which are magnetized selectively in accordance with power supply.
6. A milling machine according to one of claims 1 to 5, wherein the magnetic field of the magnetic body is set in the range of 5000~8000G for the steel plate having thickness of 635mm.
Description:
MILLING MACHINE HAVING MAGNETIC BELT CONVEYOR FOR STEEL PLATE PROCESSING TECHNICAL FIELD The present invention relates to a milling machine for planar processing of a steel plate and more particularly to a milling machine with a magnetic belt conveyor for milling a steel plate in a state of fixing the steel plate supplied upon the conveyor belt by a magnetic force.

BACKGROUND ART In these days, a milling machine for milling a steel plate as shown in FIG. 1 is commonly used to mill the surface of a steel plate at a specific thickness. A workpiece, <BR> i. e. , a steel plate 1 is gripped by a vice 3 mounted on a movement station 2 of the milling machine, and then the surface of the steel plate is milled by a rotating milling cutter 4 located above the movement station 2 while being horizontally moved by the movement station 2.

However, in this case, it is required that each workpiece to be milled in turn must be gripped in the vice 3 manually for machining.

In order to overcome the above problem, a milling machine including an electro- magnetizable movement station 2 as shown FIG. 2 is proposed. The steel plate 1 on a movement station 2 is fixed by electro-magnetizing the movement station 2, and then machined by a milling cutter 4 above the movement station 2 while being horizontally moved.

However, in this machine, it is required to load steel plates and then apply a magnetic force to the movement station 2 for each machining.

DISCLOSURE OF INVENTION The present invention is designed to overcome such problems of the prior art.

An object of the invention is to provide an improved milling machine for steel plates, which can continuously supply steel plates below a milling cutter by a conveyor belt and fix the steel plates on the conveyor belt by a magnetic force.

In order to accomplish the above object, the present invention provides a milling machine, which includes a drive source, a conveyor belt which is ratatable by the drive source, a magnetic body installed in contact with a lower surface of the upper portion of the conveyor belt for fixing the steel plate supplied upon the conveyor belt by use of a magnetic force, and a milling cutter installed above the conveyor belt for cutting a plane of the steel plate which is moved in a state of being fixed on the conveyor belt by the magnetic body.

Preferably, the present invention further includes a brush installed above the conveyor belt at the downstream of the milling cutter for brushing the steel plate.

In addition, the present invention may include a carrier roller units installed on front and rear ends of he conveyor belt to have a height identical to the belt for supplying and drawing the steel plate.

Preferably, the present invention includes a cleaning roller installed in contact with a surface of the conveyor belt for removing waste material on the belt.

It is desirable that the magnetic body consists of electromagnet which can be

magnetized selectively in accordance with power supply, and a magnetic field of the magnetic body is specified in a range of 5000-8000G.

BRIEF DESCRIPTION OF THE DRAWINGS These and other features, aspects, and advantages of preferred embodiments of the present invention will be more fully described in the following detailed description, taken accompanying drawings. In the drawings: FIG. 1 is a schematic view showing an example of a milling machine according to the prior art; FIG. 2 is a schematic view showing another example of a milling machine according to the prior art; FIG. 3 is a perspective view showing a milling machine according to a preferred embodiment of the present invention; and FIG. 4 is a partially sectional view showing a combination between a conveyor belt and a magnetic body in FIG. 3.

BEST MODES FOR CARRYING OUT THE INVENTION Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings.

FIG. 3 depicts a structure of a milling machine for a steel plate according to a preferred embodiment of the present invention. Referring to FIG. 3, the milling machine of the present invention includes a drive source 6 such as a motor, a conveyor belt 7 which can be rotated by a drive force of the drive source 6, a milling cutter 5

installed above the conveyor belt 7, and a magnetic body for fixing a workpiece on the conveyor belt 7 by a magnetic force.

Both ends of the conveyor belt 7 are respectively connected to a driving roller 7a and a driven roller 7b in a common way, and the belt 7 travels around the rollers 7a and 7b in the longitudinal direction thereof when the driving roller 7a rotates by means of the drive source 6. Here, the drive source 6, the driving roller 7a, and the driven roller 7b are mounted on a body frame 13.

Preferably, carrier roller units 11 are installed to front and rear ends of the conveyor belt 7 at the same height as the conveyor belt 7 for easy supply and discharge of a steel plate.

The milling cutter 5 is installed above the conveyor belt 7 to move up and down by means of a well-known lifting device 5a. Preferably, the milling cutter 5 has a <BR> <BR> plurality of cutting blades and machines an upper surface of a workpiece, i. e. , the steel plate, by receiving a rotational force from a drive motor 5b. In addition, the lifting device 5a may includes a sensor (not shown) for sensing a vertical location of the milling cutter 5 and a drive unit (not shown) for sliding vertically the milling cutter in order to control a cutting thickness of the steel plate in accordance with user's operation.

While the milling cutter 5 performs milling of the steel plate, burrs are frequently occurred on an edge of the steel plate and chips produced during the machining may cause scratches on the surface of the steel plate.

Accordingly, in order to prevent such defects, it is desirable to install a brush 9 driven by a driving motor 9a for brushing the steel plate at the downstream of the milling cutter 5 with respect to the advance direction of the conveyor belt 7.

As schematically shown in FIG. 4, the magnetic body 8 is fixed to the body frame 13 while its upper surface is in contact with a lower surface of the conveyor belt 7, and hauls the steel plate 1 supplied on the conveyor belt 7 by a magnetic force. At this time, it is desirable to make contacting surfaces of the belt and the magnetic body smooth so that the belt may smoothly move upon the magnetic body 8 when the conveyor belt 7 rotates.

The magnetic body 8 may be configured with electromagnet which is selectively magnetized in accordance with power supply. In this case, a magnetic field of the magnetic body 8 may be properly set in accordance with a thickness or a width of the steel plate. Considering that a rotational speed of the milling cutter 5 is generally set about 500rpm (revolutions per minute), a magnetic field of the magnetic body 8 for a steel plate in thickness of 6-35mm is preferably set in the range of 5000-8000G. Here, if the magnetic field is too weak less than 5000G, the steel plate may be derailed from the conveyor belt 7 when the milling cutter 8 contacts. If the field is too strong more than 8000G, release of the steel plate or rotation of the conveyor belt 7 may be interrupted. Proper magnetic fields according to a size of the steel plate for stably milling the steel plate are introduced through the experiment executed by the present inventor as shown in Table. 1.

TABLE 1 \ Widi (nen) . Width (mm) 76 101 126 151 181 221 261 Thickness 1535 3650 5175 100 125 150 180 220 260 300 6-11 8000 7900 7600 7400 7200 12-17 8000 7900 7700 7500 7200 7000 800 6500 18-23 8000 1 : 7900 7600 7200 7000 6700 6500 6300 6000 24-29 8000 7900 7700 7400 7200 6900 6600 6200 6000 5600 30-35 8000 7900 7600 7300 7000 6600 6200 5700 5400 5000

Preferably, it is possible to configure a control module 10 to the milling machine of the present invention so that a vertical location of the milling cutter 5 or a magnetic field of the magnetic body 8 may be controlled according to a size of a workpiece, i. e., the steel plate.

In the present invention, the conveyor belt 7 may be made of various materials.

If the conveyor belt 7 is made of magnetizable materials, metal pieces produced during the cutting process are adhered to the surface of the conveyor belt and transferred together.

Accordingly, a cleaning roller 12 may be additionally installed to be in contact with an edge surface of the conveyor belt and mounted to one side of the body frame 13 so as to remove waste materials such as metal pieces adhered to the belt while working together with the rotation of the conveyor belt 7. Preferably, the cleaning roller 12 is installed in contact with an edge of the conveyor belt 7 where the steel plate is supplied so that a surface of the conveyor belt 7 is cleaned just before the steel plate is supplied.

Hereinafter, operations of the milling machine for planar processing of a steel plate according to the present invention including components described as above will be described.

First, a workpiece, i. e. , a steel plate, is loaded on the front carrier roller unit 11 to be in contact with the conveyor belt 7, and then the steel plate is moved below the milling cutter 5 by the rotation of the conveyor belt 7.

In this case, the steel plate is fixed on the conveyor belt 7 by a magnetic force

from the magnetic body 8 installed in contact with the lower surface of the conveyor belt 7.

On the other hand, a vertical location of the milling cutter 5 is determined by the lifting device 5a in accordance with a cutting thickness of the steel plate set by a user.

This milling cutter 5 rotates by receiving a rotational force from the drive motor 5b and then mills the surface of the steel plate transferred upon the conveyor belt 7.

After passing through the milling cutter 5, the steel plate continuously moves below the brush 9, and then the surface of the steel plate is brushed by the brush 9.

After that, the steel plate is drawn toward the carrier roller unit 11 at the rear of the conveyor belt 7.

INDUSTRIAL APPLICABILITY The milling machine according to the present invention has an advantage of increasing a milling speed as much as about 5 times compared to the conventional vice-type milling machine as shown FIG. 1, since it is possible to continuously transfer steel plates in a state that the steel plates are fixed on the conveyor belt by a magnetic force.

Moreover, the present invention may prevent the steel plate from vertically canting since the magnetic body is installed in contact with the lower surface of the conveyor belt, thereby preventing a tolerance in the thickness processing of a steel plate.

The present invention has been described in detail. However, it should be understood that the detailed description and specific examples, while indicating preferred embodiments of the invention, are given by way of illustration only, since various changes and modifications within the spirit and scope of the invention will become apparent to those skilled in the art from this detailed description.




 
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