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Title:
NOVEL CRYSTALLINE POLYMORPHIC FORMS OF VENLAFAXINE HYDROCHLORIDE AND A PROCESS FOR THEIR PREPARATION
Document Type and Number:
WIPO Patent Application WO/2002/046140
Kind Code:
A1
Abstract:
The present invention relates to novel crystalline polymorphic Forms of Venlafaxine hydrochloride and a process for their preparation. The present invention relates to two polymorphic Forms of Venlafaxine hydrochloride. Venlafaxine hydrochloride, N, N-dimethyl-2-(1-hydroxycyclohex-1-y1)-2-(4-methoxy phenyl)ethyl amine hydrochloride, has the formula (I) given below.

Inventors:
SIRIPRAGADA MAHENDER RAO (IN)
KRISHNAMURTHI VYAS (IN)
ARIKATLA SIVA LAKSHMI DEVI (IN)
GADDAM OM REDDY (IN)
Application Number:
PCT/IN2000/000121
Publication Date:
June 13, 2002
Filing Date:
December 07, 2000
Export Citation:
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Assignee:
REDDY RESEARCH FOUNDATION (IN)
SIRIPRAGADA MAHENDER RAO (IN)
KRISHNAMURTHI VYAS (IN)
ARIKATLA SIVA LAKSHMI DEVI (IN)
GADDAM OM REDDY (IN)
International Classes:
A61P25/00; C07C213/10; C07C217/74; (IPC1-7): C07C217/74; A61K31/137; A61P25/00; C07C213/10
Foreign References:
EP0112669A21984-07-04
Attorney, Agent or Firm:
DR. REDDY'S LABORATORIES LTD. (Ameerpet Hyderabad, 6, IN)
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Claims:
We claim
1. Novel polymorphic Form 1 of Venlafaxine hydrochloride having the formula I characterized by the following data: Differential Scanning Calorimeter: Endotherms at 211 °C and 245 °C (dec.), Infrared absorption bands (cm1) : 3365,3324,3003,2944,2936,2851,2674,2587, 2522,2484,1612,1583,1513,1474,1442,1404,1388,1366,1303,1275,1243, 1180, 1153,1141,1108,1081,1061,1039,981,970,959,928,909,830, 818,770, 735,594,547,528, Xray powder diffraction peaks (26) : 6.74,10.26,13.50,15.06,15.48,16.48,16.90, 17.30,18.24,19.76,20.30,21.20,21.70,22.70,23.98,25.30,25.60,26.56,27.18, 27.58,28.20,28.74,29.28,29.74,31.22,31.54,31.98,32.20,32.80,33.08,34.16, 35.06,37.60,41.78,42.06.
2. Novel polymorphic Form 2 of Venlafaxine hydrochloride having the formula characterized by the following data: Differential Scanning Calorimeter: Endotherms at 221 °C and 255 °C (dec.), Infrared absorption bands (cm1) : 33D2, 5016,2936, 2857, 283S, 2583,2515,2480, 1614, 1582, 1514, 1473. 1439, 1401, 1385, 1367, 1307, 1275, 1247, 1179,1169, 1153, 1141, 1110, 1083, 1062, 1043, 1035, 982, 972, 957, 929, 909, 837, 811, 778, 768,740,581, 553, 523, Xray powder diffraction peaks (20) : 6.84,8.44,10.30,12.80,13.62,15.66.16.06, 16.40,16.88,17.44,18.52,19.04,19.84,20.48,21.30,21.88,25. 14,25.80,26. 24, 26.38, 26.98, 27.40, 28.62,28.96,31.08,31.24,31.82,32.84,33.34,34.06,35.28, 38.76,39.28,41.56.
3. A mixture of novel polymorphic Form 1 and 2 of Venlafaxine hydrochloride having the formula I characterized by the following data: Differential Scanning Calorimeter: Endotherms at 211 °C, 219 °C and 251 °C (dec.), Infrared absorption bands (cm1) : 3353, 3326,3016,2943,2856,2851,2832,2585, 2519,2483,1613,1583,1513,1473,1441, 1403, 1387,1366,1303,1275,1246, 1179,1153,1141,1109,1081,1062,1040,971,958,929,909,831,818,769,736, 592,525, Xray powder diffraction peaks (29) : 6.72,8.34,10.20,12.68,13.50,15.00,15.42, 15.94,16.32,16.80,16.90,17.32,18.20,18.94,19.74,20.30,21.18,21.68,22.68, 25.04,25.36,25.60,26.26,27.16,27.28,27.58,28.04,28.18,28.52,28.86,29.26, 31.16,31.56,32.04,32.42,32.76,33.00,33.24,33.96,34.16,35.06,37.50,38.66, 42.02. 4. A process for the preparation of novel polymorphic Form1 of Venlafaxine hydrochloride having the characteristics defined in claim 1, which comprises : (i) synthesizing Venlaiaxine hydrochloride by employing known methods, (ii) dissolving the compound obtained in step (i) in a medium polar or.
4. polar organic solvent at the reflux temperature, (iii) filtering the resulting solution and cooling to room temperature slowly for a period in the range of 1 to 8 hrs and stirring the reaction mixture for 20 to 36 hrs, (iv) filtering to produce the polymorphic Form1 of Venlafaxine hydrochloride.
5. A process for the preparation of novel polymorphic Form2 of Venlafaxine (i) synthesizing Venlafaxine hydrochloride by employing known methods, (ii) dissolving the compound obtained in step (i) in an organic polar solvent and adding an organic solvent of medium polarity at 0 to 10° C, (iii) maintaining the resulting solution slowly to a temperature in the range of 0 to 10° C over a period in the range of 12 to 24 hrs and (iv) filtering to produce the polymorphic Form2 of Venlafaxine hydrochloride.
6. A process for the preparation of mixture of novel polymorphic Form 1 and 2 of Venlafaxine hydrochloride having the characteristics defined in claim 3, which comprises : (i) synthesizing Venlafaxine hydrochloride by employing known methods, (ii) dissolving the compound obtained in step (i) in an organic polar solvent at room temperature, (iii) adding medium polar organic solvent until the turbidity appears and allowing the solution to precipitate at an ambient temperature for a period in the range of 12 36 hr and (iv) filtering and drying to obtain the mixture of Form 1 and 2 of Venlafaxine hydrochloride.
7. A process for the preparation of mixture of novel polymorphic Form 1 and 2 of Venlafaxine hydrochloride having the characteristics defined in claim 3, which comprises: (i) synthesizing Venlafaxine hydrochloride by employing known methods, (ii) heating the compound in an organic solvent and cooling the resulting clear solution and (iii) filtering and drying to obtain the mixture of Form 1 and 2 of Venlafaxine hydrochloride.
8. A process as claimed in claim 4, wherein the medium polar or polar organic solvents are selected from 1,4dioxane, 1,3dioxane, tetrahydrofuran or isopropanol.
9. A process as claimed in claims 5 and 6 wherein the organic polar solvents are selected from methanol, ethanol and isopropanol.
10. A process as claimed in claim 5 and 6, wherein the medium polar organic solvents are selected from acetonitrile, methyl isobutyl ketone, ethylacetate, nbutyl acetate and diisopropyl ether.
11. A process as claimed in claim 7, wherein the organic solvents are selected from isopropanol, acetonitrile, methyl isobutyl ketone, ethylacetate, nbutyl acetate and diisopropyl ether.
12. A process as claimed in claim 4, wherein the cooling is effected using ice, ice salt mixture, dry ice and liquid nitrogen.
13. A process as claimed in claim 5 and 7, wherein the cooling is effected by allowing the solution to attain room temperature on its own or with mild coolants like cold water/water at room temperature.
14. A pharmaceutical composition comprising any one of polymorphic Form selected from Form 1 to 2 or a mixture of polymorphic Form 1 and 2 of Venlafaxine of the formula I and a pharmaceutically acceptable carrier, diluent, excipient or solvate.
15. A pharmaceutical composition as claimed in claim 14, in the form of a tablet, capsule, powder, syrup, solution or suspension.
16. A method of preventing or treating depression, anxiety, neuropathy comprising administering a novel polymorphic Form 1 or 2 or a mixture of Form 1 and 2 of Venlafaxine of the formula I as defined in claims 13 or a pharmaceutical composition as claimed in claims 14 or 15 to a patient in need thereof.
17. Use of a polymorphic Form 1 or 2 or a mixture of Form 1 and 2 of Venlafaxine of the formula I as defined in claims 13 or a pharmaceutical composition as claimed in claims 14 or 15 for preventing or treating depression, anxiety, neuropathy.
18. A medicine for preventing or treating depression, anxiety, neuropathy comprising administering an effective amount a novel polymorphic Form 1 or 2 or a mixture of Form 1 and 2 of Venlafaxine of the formula I as defined in claims 13 or a pharmaceutical composition as claimed in claims 14 or 15 to a patient in need thereof.
Description:
NOVEL CRYSTALLINE POLYMORPHIC FORMS OF VENLAFAXINE HYDROCHLORIDE AND A PROCESS FOR THEIR PREPARATION Field of the Invention The present invention relates to novel crystalline polymorphic Forms of Venlafaxine hydrochloride and a process for their preparation. The present invention relates to two polymorphic Forms of Venlafaxine hydrochloride. Venlafaxine hydrochloride, N, N-dimethyl-2- (1-hydroxycyclohex-1-yl)-2- (4-methoxy phenyl) ethyl amine hydrochloride, has the formula (I) given below: During the microscopic examination to choose a single crystal suitable for X-ray diffraction studies, we found two types of crystals differing in their morphology.

This prompted us into further investigation of the possibility of polymorphism in Venlafaxine hydrochloride. It is interesting to note that Venlafaxine hydrochloride, being flexible molecule, is a putative candidate for conformational polymorphism.

Venlafaxine facilitates neurotransmission in the brain by blocking both presynaptic reuptake of serotonin and noradrenaline. Venlafaxine exists as a racemic mixture.

The (-) enantiomer and the (+) enantiomer inhibits, respectively, reuptake of noradrenaline and serotonin. It antagonizes reserpine-induced hyperthermia. It differs from that of tricyclic antidepressant drugs as it has no significant affinity for adrenergic, muscarinic cholinergic or histamine H receptors. It does not significantly affect cardiac conditions. Venlafaxine is presented as its hydrochloride in tablet form. The Forms 1, 2 and mixture of Form 1 and 2 of Venlafaxine hydrochloride are also useful as antidepressant drug.

Background of Invention Polymorphism is very common among pharmaceutical substances. It is commonly defined as the ability of any substance to exist in two or more crystalline phases that in the packing arrangement and/or conformation of the molecules in the crystal lattice. Quite often drug substances encapsulate solvent molecules when crystallized.

These solvates/hydrates are referred to as pseudopolymorphs. Occasionally even amorphous forms are also encountered. Different polymorphs/pseudopolymorphs differ in their physical properties such as melting point, solubility, chemical activity etc. These can appreciably influence pharmaceutical properties such as dissolution rate and bioavailability. It is therefore important to evaluate the polymorphism of drug substances. Rantidine, Sulfathiazole, Indomethacin etc., are some of the important examples of pharmaceuticals that exhibit polymorphism.

A series of 2-phenyl-2-hydroxycycloaLkyl) ethylaniine derivatives were prepared by G. E. Morris Husbands et al of American home products and were examined for antidepressant activity. Neurotransmitter uptake inhibition was highest for 2-phenyl- 2- (1-hydroxycyclohexyl) ethylamine group of compounds in which the aryl ring has a halogen or methoxy substitution at the 3-and/or 4-positions, particularly 1- (1- (3,4-dichlorophenyl)-2- (dimethylamino) ethyl) cyclohexanol and 1- (2- (dimethylamino)-1- (4-methoxy phenyl) ethyl) cyclohexanol (venlafaxine) showed acute and rapid onset of antidepressant activity.

It has now been found that Venlafaxine hydrochloride can exist in any of the several novel crystalline forms, polymorphic forms that differ from each other in their stability, physical properties, spectral data and methods of preparation. Two polymorphs of these novel polymorphic forms and their mixture, that are prepared and characterized, during our research work, are described in this application and are referred to as Form 1, 2 and mixture of Form 1 and 2.

Brief Description of the Invention The present invention provides three novel polymorphic forms of Venlafaxine hydrochloride. The present invention also provides a process for preparing the three novel polymorphic Forms namely Form 1, 2 and mixture of Form 1 and 2.

A saturated solution of Venlafaxine hydrochloride in dioxane at reflux temperature on cooling gives Form 1 of Venlafaxine hydrochloride. On the other hand, recrystallization of Venlafaxine hydrochloride from a mixture of ethyl acetate and methanol at subambicnt temperature yields Form 2. Recrystallization of Venlafaxine hydrochloride from medium polar solvents at reflux temperature or from a mixture of polar solvents and medium polar solvents yields a mixture of Forml and 2.

All these polymorphic Forms were proved to be identical in solution as evident from Nuclear Magnetic Resonance (NMR) and Mass Spectral Data. On the other hand, solid state techniques like Infrared (IR) spectroscopy, Differential Scanning Calorimetry (DSC) & Powder X-ray diffractometry (XRD) revealed the difference among these Forms.

The present invention provides three novel crystalline polymorphic Forms of Venlafaxine hydrochloride, which are characterized by differential scanning calorimetry. The thermal characteristics of the Forms are presented in Table 1. The DSC thermograms of the Forms are depicted in figures 1,2 and 3. Multiplot of DSC thermograms of these Forms are shown in figure 4.

Table 1. The thermal events (exotherms or endotherms) and the relevant temperatures Form Thermal Events 1, 2 Fig. No. Form-1 211, 245 (dec.) Form-2221, 255 (dec.)'2

Mixture of Form 1 and 2 211#,219#,251#(dec.) 3 181-endotherm ; 2 # (dec.) - endothermic decomposition The present invention provides three novel crystalline polymorphic Forms of Venlafaxine hydrochloride, which are further characterized by infrared spectrum in potassium bromide pellet. The characteristic absorption bands (cm-1) of the Forms are listed in Table 2. The infrared spectra of the Forms are depicted in figures 5-7.

Table-2. The FT-IR absorption maxima (cm-1) Form-l (Fig. 5) Form-2 (Fig. 6) Mixture of Form 1&2 (Fig. 7) 3365 3352 3353 3324 3326 3016 3016 3003 2944 2943 936 2936 2857 2856 2851 2851 835 2832 2674 587 2583 2585 2522 2519 2515 484 2483 2480 1612 1614 1613 1583 1582 1583 I 1513 1514 1513 1474 1473 1473 1442 1439 1441 1404 1401 1403 1388 1385 1387 1366 1367 1366 1303 1307 1303 1275 1275 1275 1243 1247 1246 1180 1179 1179 1169 1153 1153 1153 1141 1141 1141 1108 1110 1109 1081 1083 1081 1061 1062 1062 1043 1040 1039 1035 981 982 970 972 971 959 957 958 928 929 929 909909909 837 830 831 818 818 811 778 770768769

740 735 736 594 592 581 553 547 528 523 525 The present invention provides three novel crystalline polymorphic Forms of Venlafaxine hydrochloride, which are further characterized by powder X-ray diffraction. The characteristic powder diffraction peaks are expressed in degrees 26. The positions of the peaks (28) for all the Forms are presented in Table 3. The powder X-ray diffractograms of these Forms are depicted in figures 8-10. Multiplot of X-ray diffractograms of these Forms are shown in figure 11.

Table-3. The position (2-theta) of intense peaks. FORM-1 (Fig. 8) FORM-2 (Fig. 9) Mixture of Form 1 & 2 (Fig. 10) 6. 74 6.72 6.84 8.44 8.34 10. 26 10. 30 10. 20 12.80 12.68 13.50 13.50 13.62 15.06 15.00 15.48 15.42 15.66 16.06 15. 94 16. 40 16. 32 16.48 16.80 16.90 16.88 16.90 17.30 17.32 17.44 18.24 18.20 18.52 19.04 18.94 19.76 19.74 19. 84 20.30 20.30 20. 48 21. 20 21. 18 21. 30 21.70 21.68 21.88 22. 70 22.68 23. 98 25. 14 25. 04 25.30 25.36 25.60 25.60 25.80 26.24 26.26 26. 38 26. 56 26. 98 27.18 27.16 27.40 27.28 27.58 27.58 28. 04 28.20 28.18 28.62 28.52 28.74 28.96 28.86 29. 28 29.26 29.74 31. 08 31.22 31.24 31.16 31. 54 31.56- 31. 82 31.98 32.04 32.20 32.42 32.80 32.84 32.76 33. 08 33. 00 33. 34 33. 24 34. 06 33.96 34.16 34.16 35.06 35. 06 35. 28 37. 60 37. 50 38. 76 38. 66 39. 28 41. 56 41.78 42. 06 42. 02

The present invention provides two polymorphs of Venlafaxine hydrochloride that are further characterized by the crystal parameters obtained from the single crystal X-ray diffraction analysis. The crystal parameters for Form 1 and Form 2 are presented in Table 4.

Table 4. Crystal data Form 1 Form 2 Unit cell dimensions: a 26. 191 (2) 5. 797 (6) 5.875(2) 26.074(7) c 11. 430 (1) 11.722 (3) a 90. 00 90. 0 ß 90.00 100. 72 (5) y 90. 00 90. 0 Unit cell volume: V 1758. 7 (0.6) 1740.9 (2.0) CrystalSystem Orthorhombic Monoclinic Space Group Pca21-P21/n= Density,g/cc 1. 18 1. 20

The invention also provides polymorphs of Venlafaxine hydrochloride that are further characterized by the atomic positions and other structural parameters obtained from-the single crystal X-ray diffraction analysis. The results of X-ray structure determination of Form-1 and Form-2 are given in Tables 5 and 6 respectively. The bond distances and bond angles of the two Forms are compared in Table 7 and 8 respectively. The molecular structure for Form 1 and Form 2 are depicted in figure 12 and 13 respectively.

Table 5: Atomic position and Isotropic Displacement parameters-Form 1 AtomXYZB (eq) Cl (1) 0.52086 (4) 0.3390 (1) 0. 6274 4. 95 (2) O (1) 0.38450 (8) 0.5010 (3) 0.2815 (2) 3.68 (5) 0 (2) 0. 3219 (1) 0.0516 (4) 0.7996 (2) 5.10 (6) N (1) 0.49072 (9)-0.0332 (5) 0.3415 (3) 3. 88 (6) C (l) 0.3685 (1) 0.2701 (5) 0.2553 (3) 3.15 (6) C (2) 0.3113 (1) 0.2653 (6) 0.2784 (3) 4. 30 (8) C (3) 0.2818(1) 0.4149(7) 0.1948 (4) 5. 1 (1) C(4) 0.2919(2) 0.3608(8) 0.0685(4) 6.0(1) C(5) 0.3488(1) 0.3680(7) 0.0427(3) 5.03(9) C(6) 0.3783(1) 0.2167(5) 0.1258(3) 4.03(7) C(7) 0.3982(1) 0.1021(5) 0.3352(3) 3.26(6) C (8) 0. 4546 (1) 0. 1659 (5) 0.3363 (3) 3.42 (6) C(9) 0.4837(1) -0.1783(6) 0.4477(3) 4.29(9) C(10) 0.5447(1) 0.0519(7) 0.3353(4) 5.30(9) C(11) 0.3767(1) 0.0885(5) 0.4582(3) 3.30(6) C (12) 0.3824 (1) 0.2614 (6) 0.5396 (3) 3.73 (7) C (13) 0.3638 (1) 0.2461 (6) 0.6502 (3) 4.03 (8) C (14) 0.3375 (1) 0.0498 (6) 0.6853 (3) 3.93 (8) C (15) 0.3300 (1)-0. 1216 (5) 0.6065 (3) 4.17 (8) C (16) 0.3494 (1)-0. 1012 (6) 0.4941 (3) 3. 75 (7) C (17) 0.3033 (2)-0.1535 (7) 0.8472 (4) 6. 1 (1) H (1) 0.3055 0. 2922 0. 3568 2.7518 H (2) 0. 2991 0. 0925 0. 2775 4.532 H (3) 0. 2516 0. 4127 0. 2165 5. 1071 H(4) 0. 2921 0. 5942 0. 2082 6. 2537 H (5) 0. 2709 0. 4537 0. 0170 6. 2373 H (6) 0. 2825 0. 1945 0. 0510 5. 1947 H (7) 0.3555 0. 3047-0. 0362 4.1152 H (8) 0.3606 0.5216 0.0555 4. 9694 H (9) 0. 4146 0. 2188 0. 1072 3. 7679 H (10) 0.3687 0. 0493 0. 1165 6.2898 H(11) 0.3921 -0.0490 0.2952 2.4811 H (12) 0. 4642 0. 2380 0. 2685 3. 1954 H (13) 0.4654 0.2653 0.4014 3. 7616 H (14) 0.4488-0.2478 0. 4444 5. 8938 H (15) 0.4893 -0.0876 0.5276 5. 4603 H (16) 0.5121 -0.2952 0.4545 6. 4714 H(17) 0.5479 0.1476 0.2569 6.8441 H(18) 0.5655 -0.0704 0.3235 6.3483 H (19) 0.5499 0.1674 0.4194 9.6737 H (20) 0.4003 0.4150 0.5127 5.9622 H (21) 0.3708 0.3692 0.7136 4.0175 I H (22) 0.3147-0.2582 0. 6295 4. 8832 H (23) 0. 3457-0. 2144 0. 4514 2. 6635 H (24) 0.3313-0.2652 0. 8383 8. 3926 H (25) 0. 2971-0. 1385 0. 9355 8. 6633 H (26) 0.2720-0.1827 0. 8053 9.0576 H (27) 0.4067 0. 5201 0. 2424 11.8903 H (28) 0.4834 -0.1273 0.2640 8.3028 Table 6: Atomic position and Isotropic Displacement parameters-Form 2 Atom Y B (eq) Cl(1) 0.1136(2) 0. 27713 (5) 0.74321 (9) 4. 92 O (1)-0.1465 (5) 0.1315 (1) 0.4067 (2) 4.09 (7) 0 (2) 0.5104 (6) 0.0643 (1) 0.9167 (2) 5. 31 (8) N (1) 0.3859 (6) 0.2440 (1) 0.4521 (3) 3.92 (8) C (1) 0.0830 (7) 0. 1177 (1) 0.3844 (3) 3.50 (9) C (2) 0 : 1117 (9) 0.0602 (2) 0.4086 (3) 4. 6 (1) C (3)-0.062 (1) 0.0280 (2) 0. 3259 (4) 5. 8 (1) C (4)-0.053 (1) 0.0390 (2) 0.2000 (4) 6. 1 (1) C (5)-0.0829 (9) 0.0959 (2) 0.1748 (3) 4. 8 (1) C (6) 0.0934 (8) 0.1276 (1) 0.2567 (3) 3.96 (9) C (7) 0.2705 (7) 0.1502 (1) 0.4644 (3) 3.37 (9) C (8) 0.1927 (7) 0.2064 (1) 0.4590 (3) 3.54 (9) C (9) 0.5792 (9) 0.2421 (2) 0.5556 (5) 5.8 (1) C (10) 0.284 (1) 0.2965 (2) 0.4331 (5) 6.1 (1) C (11) 0.3330 (7) 0.1295 (1) 0.5874 (3) 3.50 (9) C (12) 0.1869 (8) 0. 1364 (2) 0. 6675 (3) 4. 1 (1) C (13) 0. 2418 (8) 0. 1154 (2) 0.7779 (3) 4.2(1) C (14) 0. 4408 (8) 0. 0872 (2) 0. 8105 (3) 4.0 (1) C (15) 0.5923(8) 0.0804 (2) 0. 7321(4) 4.6(1) C (16) 0.5392 (8) 0.1015 (2) 0.6228 (3) 4.3(1) C (17) 0.359 (1j 0.0703 (2) 0.9984 (4) 5.7(1) H (l) 0.1204 0.0521 0.4917 6.7680 H (2) 0. 2866 0. 0438 0. 4173 9. 7144 H (3) -0. 0204-0. 0098 0.3445 7.0356 H (4)-0. 2155 0.0366 0.3410 6.8771 H (5) 0.1044 0. 0257 0. 2046 7.2092 H (6)-0. 1748 0.0209 0.1361 7. 5569 H (7)-0. 0791 0. 1025 0. 0958 3. 0118 H (8)-0. 2571 0. 1071 0. 1720 5. 2585 H (9) 0. 0526 0. 1675 0. 2365 5. 1392 H (10) 0. 2363 0. 1171 0. 2520 4. 6880 H(11) 0.4034 0.1485 0.4331 4.4638 H (12) 0. 0736 0. 2159 0. 3880 2. 9114 H (13) 0.1484 0. 2158 0. 5391 4.6824 H (14) 0.6871 0.2744 0.5504 5.0745 H(15) 0.5174 0.2468 0.6264 8.4947 H (16) 0. 6513 0. 2045 0. 5634 4. 7042 H(17) 0.2310 0.3081 0.4974 9.0568 H (18) 0.1414 0. 2969 0. 3547 9.7398 H(19) 0.4101 0.3192 0.4233 8.1898 H (20) 0. 0505 0. 1543 0. 6478 2. 8021 H (21) 0.1491 0.1238 0.8369 5. 1493 H (22) 0. 7205 0. 0631 0. 7581 3. 5305 H (23) 0. 6379 0.0931 0.5665 4.9938 H (24) 0. 1977 0. 0623 0. 9626 5. 2548 H (25) 0.3497 0.1104 1.0175 6. 6356

H (26) 0. 4285 0.0552 1.0713 4. 9450 H(27) -0.2297 0.1535 0.3442 5.3067 H4293 0.2387 0.3858 6.7097 Table-7: Comparison of Bond distances of Form 1 and Form 2 Atom Atom Form 1 Form 2 Atom Atom Form 1 Form 2 O1 C1 1.451(4) 1.449(5) C4 C5 1.521(6) 1.517(6) 02 C14 1. 369 (4) 1.371 (5) C5 C6 1. 512 (5) 1. 511 (6) O2 C17 1. 410 (4) 1. 422 (5) C7 C8 1. 524 (4) 1.532 (5) NI C8 1. 506 (4) 1.501 (5) C7 Cil 1. 515 (4) 1.519 (5) N1 C9 1. 495 (5) 1.491 (6) C11 C12 1. 386 (4) 1.388 (5) N1 C10 1. 500 (4) 1.491 (6) C11 C16 1. 386 (4) 1.396 (5) ci C2 1. 523 (4) 1.528 (5) C12 C13 1.358 (4) 1.387 (5) C1 C6 1. 534 (4) 1.531 (5) C13 C14 1. 401 (5) 1.362 (6) ci C7 1. 553 (4) 1.549 (6) C14 C15 1. 366 (5) 1.395 (6) C2 C3 1. 510 (5) 1.516 (6) C15 C16 1. 387 (4) 1.376 (5) C3 C4 1. 501 (6) 1.515 (6) Distances are in angstroms. Estimated standard deviations in the lease significant figure are given in parenthesis.

Table-8: Comparison of Bond angles of Form 1 and Form 2 . Atom Atom Atom Form 1 Form 2 Atom Atom Atom Form 1 Form 2 C14 02 C17 117. 7 (3) 116.8 (4) C1 C7 C8 109. 4 (2) 109.3 (3) C8 N1 C9 113. 4 (2) 113.0 (3) Cl C7 Cll 113. 2 (2) 113.4 (3) C8 N1 C10 109. 3 (2) 109.3 (3) C8 C7 Cll 111. 4 (2) 113.3 (3) C9 N1 C10 110. 1 (3) 111. 6 (4) N1 C8 C7 114. 8 (2) 114.2 (3) O1 C1 C2 105. 4 (3) 106.4 (3) C7 C11 C12 122. 9 (2) 121.9 (4) O1 C1 C6 110. 0 (2) 109.9 (3) C7 C11 C16 120. 6 (3) 120. 5 (3) O1 C1 C7 109. 2 (2) 108. 6 (3) C12 Cl l C16 116. 5 (3) 117.6 (3) C2 C1 C6 109. 1 (2) 108. 9 (3) C11 C12 C13 122. 5 (3) 121. 1 (4)

C2 C1 C7 112.2 (3) 112. 6 (3) C12 C13 C14 119. 9 (3) 120. 7 (4) C6 C1 C7 110.8(2) 110.5 (3) 02 C14 C13 114. 4 (3) 125. 4 (4) C1 C2 C3 112. 5 (3) 112.9 (4) 02 C14 C15 126. 3 (3) 115.4(4) C2 C3 C4 113.3(3) 112.2(4) C13 C14 C15 119.2(3) 119.7 (3) C3 C4 C5 110. 6 (3) 110. 6 (4) C14 C15 C16 119.6(3) 120. 3 (4) C4 C5 C 6 111. 3 (3) 111.8 (3) C11 C16 C15 122.2 (3) 121. 1 (4) C I C6 C5 113. 6 (3) 112.6 (3) Angles are in degrees. Estimated standard deviations in the least significant figure given in parentheses.

Table 9. Comparison of Selected torsion angles Atom Atom Atom Atom Form 1 Form 2 N1 C8 C7 C1 -143. 9 (3)-137.5 (3) N1 C8 C7 C11 90. 2 (3) 94.9 (4) C1 C7 Cll, C12-72. 6 (3)-76.9 (5) C8 C7 C11 C12 51.3 (4) 48. 5 (5) C1 C7 C11 C16 106. 7 (3) 101. 5 (4) C8 C7 Cll C16-129. 5 (3)-133. 2 (4) Angles are in degrees. Estimated standard deviations in the least significant figure given in parentheses.

The DSC thermogram of Form 1 has characteristic melting endotherm at 211 °C (Fig. 1) with an onset temperature at 208 °C followed by a decomposition endotherm at 245 °C.

Form 2 has a characteristic melting endotherm at 221 °C (Fig. 2) with an onset temperature at 216 °C followed by a decomposition endotherm at 255 °C.

The mixture of Form 1 and 2 has two endotherms at 211 °C and 2 1 9 °C (Fig.

3) which are due to the melting of Form 1 and 2 respectively. The endotherm at 251 °C corresponds to the decomposition of the compound.

The characteristic infrared spectra (Figs. 5-7) of these Forms differ from one another. A qualitative comparison of the spectral data at different regions reveals the following differences.

Form 1 exhibits absorption at 3365 and 3324 cm-1, while Form 2 has only broad absorption at 3352 cm-1 (Fig. 14).

Form 1 has a peak at 3003 cm-1 while in Form 2, it is at 3016 cm-1 (Fig. 14).

Form 1 absorbs at 2944 and 2923 cm-1 while Form 2 absorbs only at 2936 cm-1 (Fig. 14).

Form 1 displays peaks at 2675,2587,2522 and 2484 cm-1 while Form 2 has peaks at 2583,2516,2480 cm-1 (Fig. 14).

Peak at 1180 cm-1 in Form 1 splits as 1179 and 1169 cm-1 in Form 2 (Fig. 15).

Peak at 1039 cm-1 in Form 1 splits as 1043 and 1035 cm-1 in Form 2 (Fig. 15).

Form 1 shows peaks at 830 and 818 cm-1 while Form 2 has peaks at 837 and 811 cm-1 respectively (Fig. 16).

Form 1 shows two peaks at 770 and 735 cm-1 while Form 2 has three peaks at 778, 768 and 740 cm-1 respectively (Fig. 16).

Form 1 shows peaks at 594,547 and 528 cm-1 while Form 2 has peaks at 581,553 and 523 cm-1 respectively (Fig. 16).

The powder X-ray diffractograms of the crystalline polymorphic Forms 1, 2 and the mixture of Form 1 and 2 were found to be different from each other (Fig. 11 and Table 3).

The single crystal X-ray diffraction studies of Forms 1 and 2 clearly demonstrate the difference in their crystal structures as evidenced by their different unit cell dimensions and space groups (Table 4). The molecular structures of Form 1 (Fig. 12) and Form 2 (Fig. 13) differ from each other in their rotational

conformation. This is clear from the comparison of the torsion angles presented in Table 9. Hence Forms 1 and 2 are conformational polymorphs. As shown in Table 4, the calculated density (g/cc) for the Form 1 and Form ? are 1.18 and 1.20 respectively. This results supports Form 2 as the thermodynamically stable form at room temperature since the most dense crystal at a given temperature is considered to be the most thermodynamically stable (cf. J. Haleblian and W. McCrone, J.

Pharm. Sci., 58 (8), 911 (1969)). Further Form 2 has higher melting point than Form 1.

The results of a single crystal X-ray analysis are limited to, as the name implies, the sole crystal placed in the X-ray beam. On the other hand, the results from powder diffraction represents the contribution from many crystalline particles in the sample exposed to X-rays. Powder X-ray diffraction pattern can be computed from the results of single crystal analysis. This pattern can be compared with the experimental powder X-ray pattern. Comparison of the calculated and experimental diffraction patterns will confirm if the results of the two techniques are the same.

The computed powder X-ray diffraction patterns of the Form 1 and Form 2 of Venlafaxine hydrochloride are displayed in figure 17 and 18 respectively. These calculated pattern match reasonably well with their respective experimental pattern viz., figures 8 and 9. The primary powder X-ray diffraction pattern provides an unambiguous description of each of two polymorphs of Venlafaxine hydrochloride.

Detailed Description of the Invention According to a feature of the present invention there is provided a novel polymorphic Form-1 of Venlafaxine hydrochloride of the formula (I) having the following characteristic data.

Differential Scanning Calorimeter: Endotherms at 211 °C and 245 °C (dec.) (Fig. 1) Infrared absorption bands (cm-1) : 3365,3324,3003,2944,2936,2851,2674,2587, 2522,2484, 1612, 1583,1513,1474,1442,1404,1388,1366,1303,1275,1243,

1180, 1153,1141, 1108,1081,1061,1039,981,970,959,928,9010,8-) 0, 818, 770, 735, 594, 547, 528 (Fig. 5) X-ray powder diffraction peaks (2#): 6.74, 10.26, 13.50,15. 06, 15. 48,16.48,16.90, 17. 30, 18.24,19.76, 20, 30, 21.20,21.70,22.70,23.98,25. 30, 25. 60, 26. 56,27. 18, 27.58,28.20,28.74, 29.28, 29. 74,31.22,31.54,31.98,32.20,32.80,33.08,34.16, 35.06,37.60,41.78,42.06 (Fig. 8) According to another feature of the present invention there is provided a novel polymorphic Form-2 of Venlafaxine hydrochloride of the formula (I) having the following characteristic data.

Differential Scanning Calorimeter: Endotherms at 221 °C, 255 °C (dec.) (Fig. 2),,- Infrared absorption bands (cm-1) : 3352,3016,2936,2857,2835,2583,2515,2480, 1614,1582,1514,1473,1439,1401,1385,1367,1307,1275,1247,1179, 1169, 1153,1141, 1110, 1083, 1062,1043,1035,982,972,957,929,909,837,811,778, 768,740,581,553,523 (Fig. 6) X-ray powder diffraction peaks (28) : 6.84,8.44,10.30,12.80,13.62,15.66.16.06, 16.40,16.88,17.44,18.52,19.04,19.84,20.48,21.30,21.88,25.14, 25.80,26.24, 26.38,26.98,27.40,28.62,28.96,31.08,31.24,31.82,32.84,33. 34,34.06,35.28, 38.76,39.28,41.56 (Fig. 9) According to another feature of the present invention there is provided a mixture of novel polymorphic Forms 1 and 2 of Venlafaxine hydrochloride of the formula (I) having the following characteristic data.

Differential Scanning Calorimeter: Endotherms at 211 °C, 219 °C and 251 °C (dec.) (Fig. 3).

Infrared absorption bands (cm-1) : 3353, 3326, 3016,2943,2856,2851,2832,2585, 2519,2483,1613,1583,1513,1473,1441,1403,1387,1366,1303,1275, 1246, 1179,1153,1141,1109,1081,1062,1040,971,958,929,909,831,818,7 69,736, 592,525 (Fig. 7)

X-ray powder diffraction peaks (20) : 6.72,8.34,10.20,12. 68, 13.50,15.00,15.42, 15.94.16. ß^, 16.80,16.90,17.32,18.20, 18.94,19.74,20.30,21.18,21.68,22.68, 25. 04, 25. 36, 25, 60,26.26, 27.16,27.28,27.58,28.04,28.18,28.52,28.86,29.26, 31.16,31.56, 32. 04,32.42,32.76,33.00,33.24,33.96,34.16,35.06,37.50,38.66, 42.02 (Fig. 10) According to another embodiment of the present invention there is provided a process for the preparation of novel polymorphic Form-1 of Venlafaxine hydrochloride of the formula I, having the characteristics described earlier, which comprises: (i) synthesizing Venlafaxine hydrochloride by employing known methods, (ii) dissolving the compound obtained in step (i) in a medium polar or polar organic solvent at the reflux temperature, (iii) filtering the resulting solution and cooling to room temperature slowly for a period in the range of 1 to 8 hrs and stirring the reaction mixture for 20 to 36 hrs, (iv) filtering to produce the polymorphic Form-1 of Venlafaxine hydrochloride.

The medium polar or polar organic solvents are selected from 1,4-dioxane, 1,3-dioxane, and tetrahydrofuran and isopropanol.

The cooling in step (iii) is effected by allowing the solution to attain room temperature on its own or with mild coolants like cold water/water at room temperature.

According to another embodiment of the present invention, there is provided a process for the preparation of novel polymorphic Form-2 of Venlafaxine hydrochloride of the formula I, having the characteristics described earlier, which comprises: (i) synthesizing Venlafaxine hydrochloride by employing known methods,

(ii) dissolving the compound obtained in step (i) in an organic polar solvent and adding an organic solvent of medium polarity at 0 to 10° C, (iii) maintaining the resulting solution slowly to a temperature in the range of 0 to 10° C over a period in the range of 12 to 24 hrs and (iv) filtering to produce the polymorphic Form-2 of Venlafaxine hydrochloride.

The cooling in step (iii) is effected using ice, ice-salt mixture, dry ice and liquid nitrogen.

According to another feature of the present invention, there is provided a process for the preparation of mixture of Form 1 and Form 2 of Venlafaxine hydrochloride of the formula I, having the characteristics described earlier, which comprises: (i)'synthesizing Venlafaxine hydrochloride by employing known methods, (ii) dissolving the compound obtained in step (i) in an organic polar solvent at room temperature, (iii) adding medium polar organic solvent until the turbidity appears and allowing the solution to precipitate at an ambient temperature for a period in the range of 12- 36 hr and (iv) filtering and drying to obtain the mixture of Form 1 and 2 of Venlafaxine hydrochloride.

The organic polar solvents are selected from methanol, ethanol and isopropanol. The medium polar organic solvent employed are selected from acetonitrile, methyl isobutyl ketone, ethylacetate, n-butyl acetate and diisopropyl ether.

According to another feature of the present invention, there is provided an alternate process for the preparation of mixture of Form 1 and Form 2 of Venlafaxine

hydrochloride of the formula I, having the characteristics described earlier, which comprises: (i) synthesizing Venlafaxine hydrochloride by employing known methods, (ii) heating the compound in an organic solvent and cooling the resulting clear solution and (iii) filtering and drying to obtain the mixture of Form 1 and 2 of Venlafaxine hydrochloride.

The organic solvents are selected from isopropanol, acetonitrile, methyl isobutyl ketone, ethylacetate, n-butyl acetate and diisopropyl ether.

The cooling in step (iii) is effected using ice, ice-salt mixture, dry ice and liquid nitrogen.

The present invention provides a pharmaceutical composition, containing the polymorphic forms of Venlafaxine hydrochloride the formula (I) as defined above, in combination with the usual pharmaceutically employed carriers, diluents and the like, useful for the treatment and/or prophylaxis of depression, anxiety, neuropathy.

The pharmaceutical composition may be in the forms normally employed, such as tablets, capsules, powders, syrups, solutions, suspensions and the like, may contain flavourants, sweeteners etc. in suitable solid or liquid carriers or diluents, or in suitable sterile media to form injectable solutions or suspensions. Such compositions typically contain from 1 to 25 %, preferably 1 to 15 % by weight of active ingredient, the remainder of the composition being pharmaceutically acceptable carriers, diluents or solvents.

The polymorphic forms of the formula (I) as defined above are clinically administered to mammals, including man, via either oral, nasal, pulmonary, transdermal or parenteral, rectal, depot, subcutaneous, intravenous, intraurethral, intramuscular, intranasal, ophthalmic solution or an ointment. Administration by the oral route is preferred, being more convenient and avoiding the possible pain and irritation of injection. However, in circumstances where the patient cannot swallow

the medication, or absorption following oral administration is impaired, as by disease or other abnormality, it is essential that the drug be administered parenterally. By either route, the dosage is in the range of about 0.01 to about 100 mg/kg body weight of the subject per day or preferably about 0.01 to about 30 mg/kg body weight per day administered singly or as a divided dose. However, the optimum dosage for the individual subject being treated will be determined by the person responsible for treatment, generally smaller doses being administered initially and thereafter increments made to determine the most suitable dosage.

Suitable pharmaceutically acceptable carriers include solid fillers or diluents and sterile aqueous or organic solutions. The active ingredient will be present in such pharmaceutical compositions in the amounts sufficient to provide the desired dosage in the range as described above. Thus, for oral administration, the polymorphic form can be combined with a suitable solid or liquid carrier or diluent to form capsules, tablets, powders, syrups, solutions, suspensions and the like. The pharmaceutical compositions, may, if desired, contain additional components such as flavourants, sweeteners, excipients and the like. For parenteral administration, the polymorphic form can be combined with sterile aqueous or organic media to form injectable solutions or suspensions. For example, solutions in sesame or peanut oil, aqueous propylene glycol and the like can be used, as well as aqueous solutions of water- soluble pharmaceutically-acceptable acid addition salts or salts with base of the compounds. Aqueous solutions with the active ingredient dissolved in polyhydroxylated castor oil may also be used for injectable solutions. The injectable solutions prepared in this manner can then be administered intravenously, intraperitoneally, subcutaneously, or intramuscularly, with intramuscular administration being preferred in humans.

For nasal administration, the preparation may contain the polymorphic forms of the present invention dissolved or suspended in a liquid carrier, in particular an aqueous carrier, for aerosol application. The carrier may contain additives such as solubilizing agents, such as propylene glycol, surfactants, absorption enhancers such as lecithin (phosphatidylcholine) or cyclodextrin or preservatives such as parabenes.

Tablets, dragees or capsules having talc and/or a carbohydrate carried binder or the like are particularly suitable for any oral application. Preferably, carriers for tablets, dragees or capsules include lactose, corn starch and/or potato starch. A syrup or elixir can be used in cases where a sweetened vehicle can be employed.

A typical tablet production method is exemplified below: Tablet Production Example: a) 1) Active ingredient 30 g 2) Lactose 95 g 3) Corn starch 30 g 4) Carboxymethyl cellulose 44 g 5) Magnesium stearate 1 g 200 g for 1000 tablets The ingredients 1 to 3 are uniformly blended with water and granulated after drying under reduced pressure. The ingredient 4 and 5 are mixed well with the granules and compressed by a tabletting machine to prepare 1000 tablets each containing 30 mg of active ingredient. b) 1) Active ingredient 30 g 2) Calcium phosphate 90 g 3) Lactose 40 g 4) Corn starch 35 g 5) Polyvinyl pyrrolidone 3.5 g 6) Magnesium stearate 1.5 g 200 g for 1000 tablets The ingredients 1-4 are uniformly moistened with an aqueous solution of 5 and granulated after drying under reduced pressure. Ingredient 6 is added and

granules are compressed by a tabletting machine to prepare 1000 tablets containing 30 mg of ingredient 1.

The present invention is described in detail in the examples given below which are provided by way of illustration only and therefore should not be construed to limit the scope of the invention.

Example 1 Process for the preparation of Venlafaxine hydrochloride : Venlafaxine hydrochloride was synthesized starting from p-methoxy phenyl acetonitrile. Condensation of cyclohexanone with p-methoxy phenyl acetonitrile in presence of butyl lithium produced 2- (4-methoxyphenyl)-2- (l- cyclohexanol) acetonitrile in good yield. Catalytic reduction of 2- (4-methoxy phenyl)-2- (1-cyclohexanol) acetonitrile in presence of Rh. A1203 yielded 2- (4- methoxyphenyl-2- (l-cyclohexanol) ethylarnine. Then, selective methylation of 2- (4- methoxyphenyl-2- (l-cyclohexanol) ethylamine in presence of free hydroxyl group by heating under reflux with formaldehyde and formic acid yielded N, N-dimethyl-2- (4- methoxyphenyl-2- (l-cyclohexanol) ethylamine as a syrupy liquid. Venlafaxine hydrochloride was obtained by treating N, N-dimethyl-2- (4-methoxyphenyl-2- (l- cyclohexanol) ethylamine with isopropanolic hydrochloride in good yield and purity.

Examples 2-5 illustrates the Process for the preparation of polymorphic Form-1 Venlafaxine hydrochloride Examples 2 Venlafaxine hydrochloride (5 g) obtained in example 1 was heated in 1,4-dioxane (250 ml) at reflux temperature until complete dissolution, the hot solution was filtered and allowed to cool to room temperature slowly during a period of 8 hrs. The reaction mass was stirred for 20 hrs at room temperature and the solid formed was filtered and dried to yield 4.12 g (82.4 % yield) of > 99% pure polymorphic Form-1 of Venlafaxine hydrochloride of the formula (I).

Example 3 Venlafaxine hydrochloride (5 a) obtained in example 1 was dissolved in refluxing 1,4-dioxane (200 ml). The solution was filtered hot to remove the undissolved material and allowed to come to room temperature on its own. The crystalline compound was filtered after 30 hr to yield 4.1 g (82 % yield) of > 99% pure polymorphic Form-1 of Venlafaxine hydrochloride of the formula (I).

Example 4 Venlafaxine hydrochloride (7.5 g) obtained in example 1 was-added to 1,4-dioxane (200 ml) at its refluxing temperature. After 30 min the solution was filtered and cooled rapidly to room temperature. The compound was filtered after 24 hr and dried to yield 6.2 g (82. 6 % yield) of > 99% pure polymorphic Form-1 of Venlafaxine hydrochloride of the formula (I).

Example 5 Venlafaxine hydrochloride (5 g) obtained in example 1 was dissolved in isopropanol (200 ml) at refluxing temperature. After 30 min the clear solution was filtered and cooled to room temperature. The compound was filtered after 26 hr of stirring at room temperature. The resultant compound was dried to yield 3.75 g (75 % yield) of pure polymorphic Form-1 of Venlafaxine hydrochloride of the formula (I).

Examples 6-7 illustrates the Process for the preparation of polymorphic Form-2 Venlafaxine hydrochloride Example 6 Venlafaxine hydrochloride obtained in example 1 (5 g) was dissolved in methanol (8 ml) at 0 °C, then ethyl acetate (120 ml) was added and cooled between 0 to 5 °C.

The fine needles were filtered after 24 hr and dried to yield 3.92 g (78.4% yield) of >99% pure polymorphic Form-2 of Venlafaxine hydrochloride of the formula (I).

Example 7 To a suspension of Venlafaxine hydrochloride obtained in example 1 (Sg) methanol (15 ml) was added to dissolve the compound completely. Methyl isobutyl ketone (50 ml), was added to the reaction mass and the solution was cooled to 0-5 °C. The crystalline compound was filtered and dried to yield 3.8 g (76 % yield) of >99% pure polymorphic Form-2 of Venlafaxine hydrochloride of the formula (I).

Examples 8-10 illustrates the Process for the preparation of mixture of polymorphic Form 1 and 2 of Venlafaxine hydrochloride: Example 8 Venlafaxine hydrochloride obtained in example 1 (25 g) was dissolved in methanol (30 ml) between 25-30° C, then ethyl acetate was added till turbidity appeared. The solution was allowed to stand for 20 hr. The solid thus precipitated was filtered, washed with ethyl acetate and dried to yield fine crystalline mass of 23.6 g (yield 94.4%) of mixture of polymorphic Form 1 and 2 of Venlafaxine hydrochloride of the formula (I).

Example 9 Venlafaxine hydrochloride obtained in example 1 (20 g) was taken in acetonitrile (200 ml) and heated under reflux for 1 hr. The hot solution was filtered and allowed to room temperature. The compound precipitated after 24 hr was filtered and dried to yield white crystalline mass of 17.4 g (yield 86.8%) of mixture of polymorphic Form 1 and 2 of Venlafaxine hydrochloride of the formula (I).

Example 10 Venlafaxine hydrochloride obtained in example 1 (20 g) was taken in isopropanol (150 ml) and heated under reflux with stirring until the compound dissolved completely. The solution was allowed to cool to room temperature while stirring was

continued. The precipitated compound was filtered and dried to yield white fluffy solid of 16.3 g (31. 51, 10) of mixture of polymorphic Form 1 and 2 of Venlafaxine hydrochloride of the formula (I).

Advantages of the invention * The novel Forms of Venlafaxine hydrochloride are pharmaceutically more acceptable.

* The forms can be easily converted into a formulation resulting in higher activity/bio-availability.

Possibility of preparing uniform crystal size of Venlafaxine hydrochloride