OVERRUNNING CLUTCH

CROSS-REFERENCE TO RELATED APPLICATION

[0001] This claims the benefit of U.S. Provisional Patent Application No. 60/713,878 filed September 2, 2005.

STATEMENT CONCERNING FEDERALLY SPONSORED RESEARCH OR DEVELOPMENT

[0002] Not applicable.

FIELD OF THE INVENTION

[0003] The invention relates to one-way, or overrunning, clutches and particularly to such clutches for automotive transmission applications.

BACKGROUND OF THE INVENTION

[0004] One-way or overrunning clutches are used in a variety of power transmission applications. Bicycles, scooters, motorcycles, and automobiles all can have one or more overrunning clutches. The overrunning clutch transmits torque in one rotary driving direction but not the other. In some automotive applications, pawls are used as the element between two rotary parts of the clutch that transmit torque in one direction or the other. The pawls are held in one race and the other race has teeth that at least one or more of the pawls engage in one direction of relative rotary motion between the races (the driving direction) but not in the other direction (the free wheeling direction). The pawls are typically biased using an accordion or compression spring in the front of the pawl that biases it into the engaged position with the teeth.

[0005] This design requires much attention to the design of the pawl to make a clutch that allows the pawls to remain assembled in one race in the absence of the other race that normally keeps the pawls assembled to the one race. Overrunning clutches for bicycles sometimes use a rearward biasing of the pawls using a garter spring that fits within a groove that

is provided iϊϊ' ^' ffie""pawls at ^' an engagement angle. This is a costly method in biasing pawls, but reduces the total number of parts of the final assembly.

[0006] Rearward biasing by the springs in a pawl-type overrunning clutch allows designers more flexibility in the design of pawls. While accordion spring-type clutches that bias the pawls to an engagement position under the front portion of the pawl are inexpensive to manufacture, care must be taken in how the pivot point and the rear of the pawl pocket are designed if the pawls are required to remain assembled when the toothed race is removed.

SUMMARY OF THE INVENTION

[0007] The present invention provides an overrunning clutch with a spring that biases the top rear portion of the pawl and wherein the spring acts as a mechanism to trap the pawl when the two races of the clutch are disassembled. This configuration allows the pawl to remain assembled in the absence of the toothed race. This design allows the designer greater flexibility in the design of the pawl in an overrunning clutch. The envelope that the pocket geometry requires can also be lowered in some cases which can reduce the size or packaging requirements for the clutch.

[0008] In a preferred aspect, the invention employs flat or ribbon springs to bias the pawl at the rear of the pawl. Each spring is held in the race to which the pawls are assembled and holds the associated pawl in the race. Most preferably, the pawls are assembled to the inner race, at the outer circumference of the inner race, so they engage the outer race in the driving direction and overrun it in the free wheeling direction.

[0009] In another aspect, the invention enables pawls to be made so that they are self- centering in the pockets or the race in which they are received. When pawls are running at speed, the pawl can shift in various directions depending on the design of the pawl and pawl pocket, and the clearance needed for operation. Using the invention, the pawls can be made to

sea ¹ i: direction in line with the pivot point. This can be achieved with other methods using accordion springs, but is made simpler with the new method because of the clamping action of the spring.

[0010] The foregoing and other objects and advantages of the invention will appear in the detailed description which follows. In the description, reference is made to the accompanying drawings which illustrate a preferred embodiment of the invention.

BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Fig. 1 is a perspective view of an overrunning clutch of the invention;

[0012] Fig. 2 is a detail fragmentary view of the top portion of the clutch of Fig. 1;

[0013] Fig. 3 is a view like Fig. 2 but with the outer race removed;

[0014] Fig. 4 is a view like Figs. 2 and 3, but with the outer race and the inner race removed;

[0015] Fig. 5 is a view similar to Fig. 4 but showing an alternate design for the ribbon spring;

[0016] Fig. 6 is a schematic view of a clutch illustrating how pawls are captured in their pockets and are self-centering in operation;

[0017] Fig. 7 is an enlarged detail view of the pawl and pocket of Fig. 6;

[0018] Fig. 8 is a perspective view like Fig. 1, but of an alternate version of a clutch of the invention;

[0019] Fig. 9 is a perspective view of the clutch of Fig. 8 with the outer race removed;

[0020] Fig. 10 is a detail perspective view of a portion of the spring band and pawls for the clutch of Figs. 8 and 9;

[0021] Fig. 11 is a detail perspective view of a portion of the inner race and spring band of the clutch of Figs. 8-10; and

[0022]""Fig"-"ϊ2' 1s"a pefspicfve view of the spring band for the clutch of Figs. 8-11 illustrated alone.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT

[0023] Fig. 1 illustrates a clutch 10 of the invention including an inner race 12, an outer race 14, pawls 16, and springs 18. hi the embodiment illustrated, there are twelve pawls 16 and a corresponding number of springs 18, one to bias each corresponding pawl to an engaged position. Each pawl 16 is received in a pawl-receiving recess 20 that is formed in the inner race 12. Figures 1 and 5 show one shape 20 of pawl receiving recess and Figs. 2 and 3 show another shape 22. The recesses 20 or 22 conform to the shape of the particular pawl 16 (Figs. 1 and 5) or 24 (Figs. 2-4) to provide mating shapes to permit the respective pawls 16 and 24 to pivot with their rearward end 32 moving downwardly and their forward end 30 moving upwardly into an engaged position in the driving direction (inner race 12 moving clockwise in Fig. 1 relative to the outer race 14).

[0024] In the driving direction, one or more of the pawls 16 or 24 engage one or more of the teeth 26 of the outer race 14. In the opposite or free wheeling direction, the pawls pivot with their forward ends 30 moving down, out of engagement with the teeth, and their rearward ends 32 moving up. As used herein, "down" is in a radially inward direction and "up" is in a radially outward direction relative to the axis of the clutch.

[0025] Each of Figs. 2, 3, and 4 show two pawls 24, the rightward pawl being in an engaged position, and the leftward pawl in each figure being in a disengaged position. Each spring 18 is a flat piece of spring steel that is formed to have a shape like the shape illustrated in Figs. 1-4 or a shape like the shape of spring 40 illustrated in Fig. 5. The retaining recess 42 in the inner race has a shape similar to the spring, having a bulbous portion 44 that tapers in the radially outward direction so that the bulbous portion 49 of the spring 18 or 40 pressing against the bulbous portion 44 of the recess retains the spring in the bulbous portion 44. The end 46 of

the"sp"fing that' extends ^' from ^" tne"bύlbδus portion 44 presses on the rearward end 32 of the pawl to exert a radially inward force on the rearward end 32 of the pawl 16 or 24. This, of course, biases the pawl 16 or 24 toward the engaged position, but lets the pawl 16 or 24 overrun the teeth 26 when the inner race 12 is rotated counterclockwise relative to the outer race 14. It is noted that either the inner race 12 or the outer race 14 may be the driving component or the driven component.

[0026] hi Fig. 5, the spring 40 is shaped to reduce the chance of the spring walking out of the retaining recess. The spring 40 has a shape with a back bent extending portion 47 that more severely closes off the opening into the bulbous portion 44 of the spring and the spring receiving groove, which makes the bulbous portion of the spring 40 less likely to become disengaged from the bulbous portion of the spring retaining recess.

[0027] Each ribbon spring 18 or 40 forces its corresponding pawl 16 or 24 into engagement by applying pressure to the rear of the pawl. The springs also clamp the pawls in the pawl receiving recesses so that the pawls remain assembled even in the absence of the outer race. Beveled edges can be added to the pawls and/or the outer race to aid in assembly. If beveled edges are used, by rotating the inner race and pawl assembly in a free wheel direction (counterclockwise relative to the outer race), the beveled edges of the pawls would cause the pawls to collapse toward the disengaged position, which will allow the inner race assembly to slide into the outer race.

[0028] As illustrated in Figs. 6 and 7, in the pawl 24 of Figs. 2-4, the pawl geometry and corresponding geometry of the pawl receiving recess 22 can provide a greater degree of axial centering than with the pawl 16 of Figs. 1 and 5. hi Figs. 6 and 7, point A is an end view of the axis of the clutch, which are the axes of both races. Point C is an end view of the center axis about which the pawl 24 pivots between the disengaged and engaged positions, as indicated by circle D. In operation, when the clutch is being rotated at high speed, the pawls are thrown

radially duWaM ^" t''y ceritri'fugai ^' ϊbfcef along radial line R. However, forward mating surfaces 52 and 54 on the respective pawl 24 and recess 22, centered on axis C as indicated by circle F, and rearward mating surfaces 56 and 58 on the respective pawl 24 and recess 22, also centered on axis C as indicated by circle G, capture the pawl 24 in the recess 22 from being thrown radially outwardly. These surfaces 52, 54, 56 and 58 also help center the pawl 24 fore and aft, i.e., axially relative to the major axis of the pawl and relative to the pivot point of the pawl, which positions the pawl in the recess to facilitate proper engagement and disengagement with the teeth of the outer race. This way of capturing and axial centering of the pawls can be applied to a clutch having a rearward biasing spring arrangement as in the invention, described with reference to Figs. 1-5 and 8-12.

[0029] Figs. 8-12 illustrate an alternate embodiment 110. Elements of the embodiment 110 have been identified with reference numbers of previously described corresponding elements, plus 100.

[0030] The embodiment 110 is like the previously described embodiments, except that the individual springs 140 are all connected on both sides of the pawls 116 by integral straps 141 and bridges 145, which creates a spring band 143 that includes the springs 140, straps 141 and bridges 145. The band 143 surrounds the inner race 112 to help retain the springs 140 and provide axial guidance to the pawls 116.

[0031] The pawls 16 and 116 have an advantage that they can be easily assembled to the pawl pockets 22, 122. They can either be inserted into the respective pockets 22, 122 from the end of the pocket, i.e., in a direction parallel to the clutch axis, or in a direction along a chord of the race, directly down into the rear end of the pocket 22 or 122, underneath the end 46 or 146 of the spring.

LUUJZJ Ilie ^" φ ^' flngs"l ^J 8;-4O, "140 need not be of constant width, as they are in the illustrated embodiments. By varying the width, different stiffnesses or spring rate characteristics can be achieved, which may be desirable in some applications.

[0033] The inner race and the outer race in clutches of the invention can be provided with annular surfaces on one or both axial sides of the pawls that mate with each other in sliding surface contact to guide or pilot the races relative to one another, to keep them centered relative to each other. In other words, the inner race would have an outer cylindrical surface and the outer race would have a mating inner cylindrical surface so as to slide against the cylindrical surface on the inner race, and such pairs of mating cylindrical surfaces could be provided on one or both axial sides of the pawls. Keeping the two races centered and coaxial is important to operation of the pawls, so that they are engaged and disengaged without skewing and consistently.

[0034] Also, when engaged, one or more of the pawls may be engaged.

[0035] Preferred embodiments of the invention has been described in considerable detail. Many modifications and variations to the preferred embodiments described will be apparent to a person of ordinary skill in the art. Therefore, the invention should not be limited to the embodiments described.