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Title:
PETROLATUMS HAVING SILICONE-LIKE PROPERTIES
Document Type and Number:
WIPO Patent Application WO/2008/141078
Kind Code:
A1
Abstract:
Novel petrolatums having silicone-like properties are disclosed. Silicone-free compositions containing the novel petrolatums also are disclosed.

Inventors:
MORRISON BRETT DAVIS (US)
BANASZEWSKI ANTHONY PAUL (US)
MILES TIMOTHY D (US)
YASIKA TIMOTHY A (US)
HUMPHREYS GERALDINE IBANEZ (US)
Application Number:
PCT/US2008/063036
Publication Date:
November 20, 2008
Filing Date:
May 08, 2008
Export Citation:
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Assignee:
SONNEBORN INC (US)
MORRISON BRETT DAVIS (US)
BANASZEWSKI ANTHONY PAUL (US)
MILES TIMOTHY D (US)
YASIKA TIMOTHY A (US)
HUMPHREYS GERALDINE IBANEZ (US)
International Classes:
A61Q5/12; A61Q17/04; A61Q19/00; C08L91/00; C08L91/08
Domestic Patent References:
WO2001083401A12001-11-08
Foreign References:
GB1245761A1971-09-08
GB1277324A1972-06-14
GB887987A1962-01-24
US2848385A1958-08-19
US3764537A1973-10-09
GB681263A1952-10-22
US2177729A1939-10-31
FR2847261A12004-05-21
DD208169A11984-03-28
US20070016053A12007-01-18
Attorney, Agent or Firm:
NAPOLI, James, J. (Gerstein & Borun LLP233 S. Wacker Drive, Suite 6300,Sears Towe, Chicago IL, US)
Download PDF:
Claims:

WHAT IS CLAIMED IS:

1. A petrolatum having properties of:

(a) a drop melting point (ASTM D 127) of about 100 0 F to about 125°F;

(b) a cone penetration (ASTM D937) of about 250 to about 300 dmm; (e) a dynamic viscosity at 25°C of about 100.000 to about 200,000 centipoise, and

(d) at least one of

(i) a flow onset of about 45 0 C or less;

(ii) a storage modulus at 0.1 Pa of about 5O 0 C or less, and

(iii) a complex viscosity at 0.1 Pa.S of about 45°C or less.

2. The petrolatum of claim 1 comprising about 5% to about 20% saturated straight chain hydrocarbons with a carbon number distribution of about C 20 -C 45 ;

0% to about 20% saturated microcrystalline hydrocarbons with a carbon number distribution of about C 30 -C 90 ; and about 60% to about 85% saturated branched and cycloparaffmic hydrocarbons within a carbon number distribution of about C 1 0-C50.

3. The petrolatum of claim 1 having at least two of (i), (ii), and (iii).

4. The petrolatum of claim 1 having each of (i), (ii), and (iii).

5. The petrolatum of claim 1 further having the properties of: congealing point (ASTM D938) about 90 0 F to about 98°F; and average molecular weight (ASTM D2502) about 300 to about 450.

6. The petrolatum of claim 1 having a drop melting point of about 105 0 F to about

12O 0 F.

7. The petrolatum of claim 1 having a cone penetration of about 270 to about 300 dmm.

8. The petrolatum of claim 1 having a dynamic viscosity of about 125,000 to about 175,000 centipoise.

9. The petrolatum of claim 1 having a flow onset of about 3O 0 C to about 45°C.

10. The petrolatum of claim 1 having a storage modulus of about 35°C to about

50 0 C.

1 1. The petrolatum of claim 1 having a complex viscosity of about 35°C to about

45°C.

12. The petrolatum of claim 1 having the properties of

13. The petrolatum of claim 12 further having one or more of a flow onset of about 40 0 C, a storage module of about 48 0 C, and a complex viscosity of about 36.5°C.

14. The petrolatum of claim 12 further having the properties of

15. The petrolatum of claim 1 having the properties of

16. The petrolatum of claim 15 further having one or more of a flow onset of about 37 0 C, a storage module of about 39.5°C, and a complex viscosity of about 42°C.

17. The petrolatum of claim 15 further having the properties of

18. The petrolatum of claim 1 having the properties of:

19. The petrolatum of claim 18 having one or more of a flow onset of about 32°C, a storage modulus of about 39°C, and a complex viscosity of about 36°C.

20. The petrolatum of claim 18 further having the properties of

21. A composition comprising a petrolatum of claim 1 and a carrier, wherein the composition is free of a silicone.

22. The composition of claim 21 wherein the carrier comprises water.

23. The composition of claim 21 wherein after an application of the composition to skin or hair, the skin or hair exhibits essentially identical sensory properties as skin or hair treated with an identical composition containing a corresponding silicone fluid as a substitute for the petrolatum of claim 1 , and in the same weight amount as the petrolatum of claim 1.

24. The composition of claim 23 wherein the petrolatum has properties of

and the corresponding silicone fluid is a dimethicone (200 centistokes).

25. The composition of claim 23 wherein the petrolatum has properties of

and the corresponding silicone fluid is a dimethicone (350 centistoke), a dimethicone (500 centistoke), or a mixture thereof.

26. The composition of claim 23 wherein the petrolatum has properties of

and the corresponding silicone fluid is a cyclopentasiloxane, a cyclohexasiloxane, a dimethicone (50 centistokes), a dimethicone (100 centistokes), or a mixture thereof.

Description:

PETROLATUMS HAVING SILICONE-LIKE PROPERTIES CROSS-REFERENCE TO RELATED APPLICATIONS

[0001] This application claims the benefit of U.S. provisional patent application No. 60/917,378, filed May 1 1 , 2007.

FIELD OF THE INVENTION

[0002] The present invention is directed to novel petrolatums having the sensory properties of a silicone fluid. The present invention also is directed to silicone-free compositions that possess the benefits of a silicone-containing composition, while avoiding disadvantages associated with silicone fluids.

BACKGROUND OF THE INVENTION

[0003] Petrolatums, also known as petroleum jellies, are homogenous mixtures of oily and waxy, long-chain, nonpolar hydrocarbons. Petrolatum is a mixture of hydrocarbons of a nature such that when the melted material is cooled to ordinary room temperatures, the mixture congeals to a translucent, amorphous or jelly-like material. Petrolatums are odorless and tasteless, range in color from white to yellow, and typically differ from one another in consistency and shear strength.

[0004] The U.S. Pharmacopeia (U. S. P.) uses the terms white petrolatum and white petroleum jelly interchangeably and describes them as a purified mixture of semi-solid hydrocarbons obtained from petroleum and wholly or nearly decolorized. Petrolatum is further defined as having a melting point range of 38 0 C to 60 0 C (100.4 0 F to 14O 0 F) and as having a consistency of not less than 100 and not more than 300 dmm, as determined by the U.S. P. official method. A lesser decolorized grade is described in the National Formulary (N.F.) as a "yellow" grade and as free or nearly free from odor and taste.

[0005] Petrolatums have been used beneficially in a variety of personal care, pharmaceutical, and industrial applications for more than 100 years. Typically, petrolatums used in cosmetic, food, personal care, and pharmaceutical applications meet FDA and U.S.P. requirements. Petrolatums add lubricity and moisture resistance to lotions, creams, ointments, and hand cleaners, for example. As a result, cosmetic, personal care, and pharmaceutical formulators often choose petrolatums as a formulation base.

[0006] Food processors rely on petrolatums for uses ranging from baking and candy- making to packaging. In jar candles, the addition of petrolatum affects the crystallinity of the

waxes to give a smoother, more pleasing appearance. In metal polishes and buffing compounds, petrolatums protect against moisture and corrosion.

[0007] Among the many attributes of petrolatum, which make its use in topical applications advantageous, are its moisturizing efficacy, water barrier property, water repellency, resistance to being washed off by water, physiological inertness, and chemical inertness and stability. The hydrating properties of petrolatums set a standard against which other moisturizers are compared.

[0008] The chief drawbacks of petrolatum in topical compositions are greasiness, cosmetic inelegance, and an inability to provide a thin, consistent film over a large area of skin. Silicone fluids do not possess these drawbacks, and, in fact, the benefits of silicone fluids are a good afterfeel, cosmetic elegance, and spreadability to provide a thin, consistent film.

[0009] Therefore, although petrolatums are available in a variety of grades having a wide range of properties and are widely-used, a need exists in the art for an improved petrolatum. Present day petrolatums have the drawbacks discussed above, including lacking the beneficial physical and sensory properties of silicone fluids. Present day petrolatums therefore cannot be substituted for silicone fluids in personal care, cosmetic, and pharmaceutical compositions. Such a substitution would be useful in the art because silicone fluids are expensive and coming under closer regulatory scrutiny. The present invention is directed to petrolatums useful as economical and efficacious substitutes for silicone fluids.

SUMMARY OF THE INVENTION

[0010] The present invention is directed to a novel class of petrolatums that can be used as a substitute for silicone fluids. Accordingly, an aspect of the present invention is to provide petrolatums that melt at skin temperature, have a low heat of fusion, a consistent feel, a hydrocarbon range of Cio to C 9 0, an average molecular weight of about 300 to about 450, a drop melting point of about 100 0 F to about 125°F, a consistency (cone penetration) of about 250 to 300 dmm (dmm is decimillimeter or 0.1 millimeter), and a dynamic viscosity at 25°C of about 100,000 to about 200,000 centipoise (cps). The present petrolatums therefore meet USP requirements.

[0011] Another aspect of the present invention is to provide petrolatums having at least one of the following physical properties:

(a) a flow onset of about 45 0 C or less;

(b) a storage modulus at 0.1 Pa (G'=0.1 Pa) of about 50 0 C or less; and

(c) a complex viscosity at 0.1 Pa.s (|η*|=0.1Pa.s) of about 45°C or less. In preferred embodiments, the petrolatums exhibit at least two of the physical properties (a), (b), and (c). In more preferred embodiments, the petrolatums exhibit each of the physical properties (a), (b), and (c).

[0012] Yet another aspect of the present invention is to provide petrolatums that exhibit the sensory properties of a silicone fluid, yet are free of silicone compounds.

[0013] Another aspect of the present invention is to provide compositions containing a petrolatum of the present invention. In preferred embodiments, the composition is free of a silicone fluid, but provides the benefits of a silicone fluid-containing composition.

[0014] These and other novel aspects of the present invention will become apparent from the following nonhmiting detailed description of the preferred embodiments.

BRIEF BESCRIPTION OF THE FIGURES

[0015] Figure 1 contains plots of viscosity (Pa.s) vs. temperature ( 0 C) showing the flow onset temperature of present day commercial petrolatums at 25 Pa.s;

Figure 2 contains plots of viscosity (Pa.s) vs. temperature ( 0 C) showing the flow onset temperature of inventive petrolatums at 25 Pa.s;

Figure 3 contains plots of viscosity (Pa.s) vs. temperature ( 0 C) showing the flow onset temperature difference between the inventive petrolatum of Example 1 and Penreco* Ointment Base™ No. 4;

Figure 4 contains plots of G'(Pa) vs. temperature ( 0 C) showing the storage modulus of present day commercial petrolatums at Pa=O.1 ';

Figure 5 contains plots of G'(Pa) vs. temperature ( 0 C) showing the storage modulus of inventive petrolatums at Pa=O.1 ';

Figure 6 contains plots of G'(Pa) vs. temperature ( 0 C) showing the storage modulus difference between the inventive petrolatum of Example 1 and Penreco ® Ointment Base™ No. 4;

Figure 7 contains plots of |η*|(Pa.s) vs. temperature ( 0 C) showing the complex viscosity of present day commercial petrolatums at 0.1 Pa.s;

Figure 8 contains plots of |η*|(Pa.s) vs. temperature ( 0 C) showing the complex viscosity of inventive petrolatums at 0.1 Pa.s; and

Figure 9 contains plots of |η*|(Pa.s) vs. temperature ( 0 C) showing the complex viscosity difference between the inventive petrolatum of Example 1 and Penreco" ' Ointment Base™ No. 4.

DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS

[0016] The present petrolatums are novel compositions that possess properties making them suitable as substitutes for silicone fluids in a variety of practical applications. In particular, the present petrolatums possess the following properties, which typically are associated with a silicone fluid: skin benefits: imparts a soft, silky feel, excellent spreading, no oily residue or build-up, detackification, non-greasy feel, compatibility with cosmetic ingredients, and transient emolliency; and hair benefits: good wet combing, transient shine, and no build-up.

These properties make a present petrolatum excellent for replacing silicone fluids, in whole or in part, in cosmetic, personal care, and pharmaceutical compositions.

[0017] A present petrolatum has "silicone-like" attributes that combine the known advantages of a petrolatum with the easy handling and sensory feel of a white mineral oil. Accordingly, a present petrolatum can be used as a complete or partial replacement for silicone fluids and mineral oils in cosmetic, personal care, and pharmaceutical formulations.

[0018] A present petrolatum is a soft, translucent-white, high gloss product having a soft, cushiony feel, and a velvety, powdery afterfeel. The advantageous properties of a present petrolatum include: suitability for mineral and silicone oil free formulations, melting at skin temperature, excellent spreadability, easy handling, no oily residue, non-greasy feel, low tack, and a short, average, or long play time. "Playtime" is the length of time a compound or composition, after application to skin, remains on the skin prior to evaporation and/or absorption.

[0019] The present petrolatums exhibit a low melt point and soft consistency, which contribute to a soft silky feel, while providing cushion, emolliency, lubricity, and non- sensitizing properties. The combination of softness and relatively low melting point results in a present petrolatum that melts at skin temperature, while exhibiting an excellent spreadability and a low tack. Such positive properties are not exhibited by present day petrolatums.

[0020] More particularly, a class of petrolatums that can be used as a substitute for silicone fluids in cosmetic, personal care, and pharmaceutical applications has been discovered. The petrolatums comply with the purity requirements for petrolatum, as specified in both 21 CFR 172.880 and the USP monograph for petrolatums, and have silicone-like properties.

[0021 ] A petrolatum of the present invention comprises: about 5 to about 20% saturated straight chain hydrocarbons with a carbon number distribution of about C 2 0-C 45 ;

0 to about 20% saturated microcrystalline hydrocarbons with a carbon number distribution of about C 3O -C 90 ; and about 60 to about 85% saturated branched and cycloparaffinic hydrocarbons with a carbon number distribution of about C 10 -C 50 .

[0022] The present petrolatums have the following physical properties: drop melting point (ASTM D127): about 100 0 F to about 125°F, cone penetration (ASTM D937): about 240 to about 300 dmm, and viscosity @ 25°C (Dynamic Viscometer): about 100,000 to about 200,000 cps.

[0023] In preferred embodiments, the petrolatum has a drop melting point of about 105 0 F to about 120 0 F and/or a cone penetration of about 270 to about 300 dmm.

[0024] Other preferred petrolatums of the present invention also exhibit one or more of the following properties: viscosity (ASTM D445): about 3.5 to about 10.0 centistokes (cst) at 210 0 F, color, Saybolt (ASTM D156): >+22, average molecular weight: about 300 to about 450, and molecular weight range: about 200 to about 1400.

[0025] Petrolatums of the present invention also have demonstrated the following properties:

[0026] A present petrolatum having silicone-like properties is useful in a variety of cosmetic, personal care, and pharmaceutical applications where an emollient and/or moisturizer is required or desired, for example, hand/body lotions, scalp protectors, massage creams, hair conditioners, body washes, and suncare and sunscreen products.

[0027] Three inventive petrolatums have the properties summarized in Table 1. In Table I, the present petrolatums are compared to three present day, commercial USP petrolatums:

Table I

Physical Properties

N/A=not available

[0028J Table I shows that Penreco* Ointment Base™ 4 has physical properties similar to the inventive petrolatums. However, as demonstrated below, the differences in other physical properties between a present petrolatum and Penreco* Ointment Base™ 4 are substantial.

[0029] In particular, the petrolatums of Examples 1, 2, and 3 were compared to commercial USP petrolatums and to commercial silicone fluids. First, all compositions tested were evaluated in a "neat", i.e., undiluted and unformulated, form using the methods set forth in ASTM E 1490. The evaluations were performed by a panel of 8 to 10 trained judges.

[0030] The results are summarized in Tables II and III. Table II compares nine sensory attributes of a present petrolatum to silicone fluids and to commercial USP petrolatums. It can be seen that the sensory attributes of the present petrolatums match well with various viscosity grades of silicone fluids used in cosmetic, personal care, and pharmaceutical formulations. Table II also shows that present day petrolatums possess sensory attributes substantially different from both the silicone fluids and the inventive petrolatums.

[0031] Silicone fluids are included in personal care and cosmetic compositions because the sensory attributes of silicone fluids are desirable to consumers. An especially important sensory attribute is "afterfeel". Table II shows that the present petrolatums have an afterfeel comparable to silicone fluids. In contrast, present day commercial petrolatums have a "draggy, tacky" afterfeel, which is esthetically undesirable or unacceptable to consumers. This poor afterfeel is a major reason why a present day petrolatum cannot be substituted for silicone fluid in personal care, cosmetic, and pharmaceutical formulations. This problem has been overcome by the present petrolatums, and the present petrolatums can be substituted, wholly or in part, for silicone fluids, and for mineral oils, in such formulations.

Table II

COMPARISON OF SENSORY ATTRIBUTES

^o

[0032] Table III provides a further comparison of the present petrolatums to silicone fluids and to commercial petrolatums for various properties that contribute to "afterfeel". In this test, the "neat" compositions were evaluated by a panel of trained judges using the protocol of ASTM E 1490. Table III shows that the three commercial petrolatums left a draggy and tacky afterfeel, and failed to exhibit any of the positive afterfeel attributes of light, fast absorption, smooth, soft, and cushiony. In contrast, the inventive petrolatums and silicone fluids each exhibited various positive afterfeel attributes, and no negative afterfeel attributes of drag and tack.

[0033] As expected, no silicone fluid or inventive petrolatum exhibited all of the positive afterfeel attributes. This is expected because various silicone fluids are designed to exhibit different afterfeel properties for different applications. Silicone fluids often are used in combination to provide an expanded number of positive afterfeel attributes. The petrolatums of present Examples 1-3 exhibit positive afterfeel attributes equal to, or essentially equal to, the positive attributes of corresponding silicone fluids. Accordingly, the present petrolatums can be substituted for a corresponding silicone fluid, in whole or in part. The present petrolatums also have been found useful as a substitute for mineral oils. A present petrolatum also can be admixed with additional petrolatums of the present invention and/or with silicone fluids to provide a desired array of positive afterfeel attributes.

[0034] From Table III, it can be seen that the petrolatum of Example 3 corresponds to and is an excellent substitute for cyclopentasiloxane, cyclohexsiloxane, and dimethicone fluids of 50 cs and 100 cs. The petrolatum of Example 1 corresponds to and is an excellent substitute for dimethicone fluids of 200 cs and 350 cs. The petrolatum of Example 2 corresponds to and is an excellent substitute for dimethicone fluids of 350 cs and 500 cs. As stated above, admixing petrolatums of the present invention can provide the desired properties that correspond to any present day silicone fluid or mixture of silicone fluids.

Table III

COMPARISON OF AFTERFEEL ATTRIBUTES (NEAT FORM)

[0035] In addition to exhibiting sensory properties different from commercial petrolatums, the present petrolatums also exhibit physical, and particularly rheological, properties that differentiate the inventive petrolatums from commercial petrolatums. It is theorized, but not relied upon, that these differences in physical properties at least partially contribute to the improved and unexpected sensory benefits demonstrated by the present petrolatums.

[0036J One difference in physical properties is flow onset. The rheology of petrolatums is such that as the temperature increases, the viscosity of the petrolatum decreases. The term "flow onset" is defined as the temperature at which the viscosity of the petrolatum is 25 Pa.s (Pascal-second). In this test, a constant stress (Pa, pascal) was applied to a petrolatum sample together with a programmed temperature ramp to determine the flow onset temperature of the petrolatums. The instrument used in test was a TA AR2000ex Rheometer. With respect to sensory properties, flow onset correlates to how quickly the petrolatum melts on the skin.

[0037] Table IV contains flow onset temperatures, in 0 C, for petrolatums of the present invention and for present day commercial petrolatums. Table IV shows that commercial petrolatums have a substantially higher flow onset temperature, i.e., about 45°C to about 55°C, than the inventive petrolatums. The data in Table IV shows that a present day commercial petrolatum either does not melt on the skin or melts wholly or partially in time frames that are unsuitable to perform as a substitute for a silicone fluid.

Table IV

[0038] Petrolatums of the present invention therefore have a flow onset temperature of about 45°C or less, and typically about 30 0 C to less than about 45°C, or less than about 42°C. A preferred flow onset temperature for a present petrolatum is about 30 0 C to about 40 0 C.

[0039] To further demonstrate the difference in flow onset temperature between a present petrolatum and present day commercial petrolatums, Figures 1-3 contain plots of viscosity (Pa.s) vs. temperature ( 0 C). Figure 1 contains plots of present day commercial petrolatums. Figure 2 contains plots for petrolatums of the present invention.

[0040] It is readily observed that the flow onset temperature for petrolatums of the present invention are substantially lower than present day commercial petrolatums. Figure 3 contains plots of viscosity (Pa.s) vs. temperature ( 0 C) showing the difference in flow onset temperature between the inventive petrolatum of Example 1 and a commercial petrolatum (Penreco ® Ointment Base™ No. 4) having a similar melting point and cone penetration, i.e., 108.0 0 F (inventive) vs. 124.5°F and 298 dmm (inventive) vs. 270 dmm, respectively.

[0041] Additional differences in physical properties were found based on performing an oscillatory analysis. In this test, a constant oscillatory torque at a constant frequency was applied to a test sample vs. a temperature ramp. The two properties measured were the storage modulus . G*(Pa), and the complex (combined) viscosity, (|η*|(Pa.s)). In terms of sensory properties, the storage modulus correlates to the "cushion" of the petrolatum, or the energy required to initiate movement of the petrolatum, and the complex viscosity correlates to the "drag" of the petrolatum, or a measure of the petrolatum to resist flow.

[0042] Storage Modulus (G') is equal the quotient of the shear stress divided by the shear strain multiplied by the cosine of the phase angle, i.e., G'= (σ 0 /γo)cosδ wherein σo = Shear Stress (Pa) γo = Shear Strain δ = Phase Angle between Shear Stress and Shear Strain.

[0043] Complex Viscosity (|η*|) is equal to G* divided by the frequency, i.e., |η*|= G*/ω, wherein ω = frequency (rad/s)

G*= (G' 2 + G" 2 ) 0 5 (Function of Storage Modulus and Loss Modulus) G'= (σo/γo)cosδ wherein σo = Shear Stress (Pa) γo = Shear Strain δ = Phase Angle between Shear Stress and Shear Strain G"= (σø/γo)sinδ wherein σo = Shear Stress (Pa) Yo — Shear Strain δ = Phase Angle between Shear Stress and Shear Strain

Loss Modulus (G") is equal the difference of the shear stress divided by the shear strain times the sine of the phase angle.

[0044] The two properties of storage modulus and complex viscosity further differentiate the inventive petrolatums from prior petrolatums. The storage modulus analysis shows that the storage modulus at 0.1 Pa, i.e., G'=0.1 Pa, for present day commercial petrolatums is about 55 0 C to greater than 65 0 C. Table V summarizes the storage modulus for petrolatums of the present invention and the present day commercial petrolatums. The data show that the present petrolatums require a lower energy to initiate movement, i.e., are spread more easily. The inventive petrolatums, therefore, overcome a disadvantage associated with prior petrolatums, i.e., spreadability over large areas of skin.

Table V

[0045] Petrolatums of the present invention therefore have a storage modulus (C=O.1 Pa) of about 50 0 C or less, and typically about 35°C to about 50 0 C, or about 48°C. Preferred petrolatums of the present invention have a C=O.1 Pa of about 37°C to about 48°C.

[0046] To further demonstrate the differences in storage modulus between a present petrolatum and present day commercial petrolatums, Figures 4-6 contain plots of G'(Pa) vs. temperature ( 0 C). Figure 4 contains plots for present day commercial petrolatums. Figure 5 contains plots of petrolatums of the present invention.

[0047] It is readily observed that the storage modulus for petrolatums of the present inventions at Pa=O.1 are substantially less than present day commercial petrolatums. Figure 6 contains plots of C(Pa) vs. temperature ( 0 C) showing the difference in storage modulus between the inventive petrolatum of Example 1 and a commercial petrolatum (Penreco Ointment Base™ 4) having a similar melting point and consistency.

[0048] The complex viscosity analysis shows that the complex viscosity, i.e., |η*|(Pa.s=0.1), for present day commercial petrolatums is about 49.2°C to greater than 65°C. In contrast, the inventive petrolatums have a |η*|(Pa.s=0.1) of about 45°C or less Table VI summarizes the complex viscosities for petrolatums of the present invention and for present

day commercial petrolatums. The data in Table VI show that an inventive petrolatum does not have a "draggy" feel, as compared to a present day commercial petrolatum.

Table VI

[0049] Petrolatums of the present invention therefore have a complex viscosity |η*|(Pa.s=0.1) of about 45°C or less, and typically about 35°C to about 45°C. Preferred petrolatums have a |η*|(Pa.s=0.1) of about 35.5°C to about 43°C.

[0050] To further demonstrate the differences in complex viscosity between a present petrolatum and present day commercial petrolatums, Figures 7-9 contain plots of |η*|(Pa.s) vs. temperature ( 0 C). Figure 7 contains plots for present day commercial petrolatums. Figure

8 contains plots for petrolatums of the present invention.

[0051] It is readily observed that the complex viscosity for petrolatums of the present invention at Pa.s=0.1 are substantially less than present day commercial petrolatums. Figure

9 contains plots of |η *|(Pa.s) vs. temperature ( 0 C) showing the difference in complex viscosity between the petrolatum of Example 1 and a commercial petrolatum (Penreco ® Ointment Base™ No. 4) having a similar melting point and consistency.

[0052] As stated above, it is theorized that the lower flow onset temperature and/or lower storage modulus and/or lower complex viscosity of the inventive petrolatums compared to similar commercial petrolatums at least partially contributes to the improved sensory properties exhibited by the present petrolatums. Unexpectedly, the sensory properties are improved to such an extent that the present petrolatums can be substituted for silicone fluids, in whole or in part, in cosmetic, personal care and pharmaceutical formulations. A present petrolatum also can be substituted for mineral oils often present in such formulations. No prior petrolatum could be substituted for a silicone fluid or a mineral oil, and exhibit the positive attributes of the silicone fluid or mineral oil.

[0053] Accordingly, a petrolatum of the present invention exhibits one or more of: (a) a flow onset of about 45°C or less;

(b) a storage modulus (G'=0.1 Pa) of about 50 0 C or less; and

(c) a complex viscosity (|η*|(Pa.s=0.1) of about 45°C or less.

Preferred petrolatums of the present invention exhibit at least two of (a), (b), and (c). More preferred inventive petrolatums exhibit each of (a), (b), and (c).

[0054] The above tests demonstrate that the present petrolatums exhibit the beneficial attributes of silicone fluids and differ from present day commercial petrolatums. However, it also is important for the present petrolatums to exhibit these beneficial attributes after incorporation into a personal care composition. It is well known that silicone fluids typically are not used in the "neat" form, but are introduced into formulations in order to obtain the beneficial attributes of the silicone fluid.

[0055] Accordingly, the following compositions A through L were prepared. The compositions are identical except for the presence of an inventive petrolatum of Examples 1 - 3 (Compositions A-C), a silicone fluid (Compositions D-I), or a present-day commercial petrolatum (Compositions J-L). Each composition was prepared identically by admixing the ingredients of Sequence 1 , admixing the ingredients of Sequence 2, then adding the premixed ingredients of Sequence 2 to the premixed ingredients of Sequence 1 with stirring. The ingredient of Sequence 3 for each composition then was admixed with the admixture of Sequences 1 and 2, with stirring. Each composition contained 20.00% weight percent of a present petrolatum, a silicone fluid, or a present day commercial petrolatum, as noted in Table VII.

[0056] The following Table VII contains the weight percent of each ingredient and the specification for each composition.

Table VII

SPECIFICATIONS:

LVT-E @ 1.5 rpm (1 r ninute) cps

118,000 118,700 131 ,500 265 ,000 103 ,700 75,620 76, 250 76 870 136 ,200 72 800 76 560 100 ,900 pH 6 83 6 99 6 92 6 95 6 87 7 1 6 9 6 93 6 87 6 78 6 91 6 87

OO

[0057] Table VIII provides a comparison of Compositions A-L for the various properties that contribute to "afterfeel", In this test. Compositions A-L were tested by a panel of trained judges using the protocol of ASTM E1490. Table VIII shows that commercial present day petrolatums (Compositions J-L) provided compositions having a draggy and tacky feel, and failed to exhibit any of the positive afterfeel attributes typically provided by a silicone fluid (Compositions D-I). In contrast, the inventive petrolatums (Compositions A-C) provided compositions that exhibit the positive afterfeel attributes of a silicone fluid.

Table VIII COMPARISON OF SENSORY ATTRIBUTES IN A FORMULATION

O

[00581 Table VII confirms the findings summarized in Table III. In particular, that the petrolatum of Example 3 is an excellent substitute for cyclopentasiloxane, cyclohexasiloxane, and 50 cs and 100 cs dimethicones; Example 1 is an excellent substitute for 200 cs dimethicone; and Example 2 is an excellent substitute for 350 cs and 500 cs dimethicones. [0059] Table IX contains additional comparisons between Compositions A-L, and an additional Composition M, which shows that a blend of inventive petrolatums can provide afterfeel attributes of silicone fluids that are not available commercially.

Table IX

[0060] The present petrolatums therefore allow the preparation of silicone-free cosmetic, personal care, and pharmaceutical compositions that exhibit the identical, or essentially identical, sensory properties as an identical composition containing a silicone fluid as a full and direct substitute for the petrolatum. For example, a composition containing a petrolatum of Example 3 exhibits the same sensory properties as a composition containing an identical amount of corresponding Dow Corning ® 345 Fluid or a corresponding dimethicone (50 cs) and essentially the same sensory properties as a composition containing an identical amount of corresponding dimethicone (100 cs), as a substitute for the petrolatum. [0061] A composition containing the petrolatum of Example 1 exhibits the same sensory properties as a composition containing an identical amount of a corresponding dimethicone

(200 cs) and essentially the same sensory properties as a composition containing an identical amount of a corresponding dimethicone (350 cs) or a corresponding dimethicone (500 cs), as a substitute for the petrolatum.

[0062] A composition containing the petrolatum of Example 2 exhibits the same sensory properties as a composition containing an identical amount of a corresponding dimethicone (350 cs) or a corresponding dimethicone (500 cs) and essentially the same sensory properties as a composition containing an identical amount of a corresponding dimethicone (200 cs). [0063] The term "same sensory properties" therefore means that a composition containing a present petrolatum exhibits the same sensory properties listed in Table VIII, and determined by a panel of trained judges using the protocols of ASTM Method E 1490, as a composition containing a silicone fluid that corresponds to the petrolatum, as set forth in Table VIlI and above. The term "essentially the same sensory properties" means that a composition containing a present petrolatum exhibits at least one of the same sensory properties listed in Table VIII, and determined by a panel of trained judges using the protocols of ASTM Method E 1490, as a composition containing a silicone fluid that corresponds to the petrolatum, as set forth in Table VIII and above.

[0064] The present petrolatums provide superior skin protection and provide the feel of a silicone. The present petrolatums therefore can be formulated into a variety of personal care, cosmetic, and pharmaceutical compositions as substitutes for silicone fluids. The present petrolatums also can be substituted, wholly or in part, for mineral oil. The present petrolatums meet USP and FDA requirements and can be used, for example, as an emollient, conditioner, moisturizer, and ointment base. The present petrolatums can be formulated into hand and body creams and lotions, liquid soaps, lip balm, hair conditioners, scalp protectors, body washes, massage creams, sunscreens, tanning products, shaving products, cuticle moisturizers, and pomades, for example.

[0065] The present petrolatums have an excellent solubility in a variety of organic compounds and silicone fluids that typically are found in cosmetic, personal care, and pharmaceutical compositions. For example, the petrolatums of Examples 1, 2, and 3 are soluble (i.e., a clear solution at 55°C) at 30% by weight in caprylic/capric triglycerides, isopropyl palmitate, sunflower seed oil, soybean oil, dimethicone (20 cs), and cyclopentasiloxane; and are miscible at 30% by weight in dimethicone (350 cs). [0066] The present petrolatums liquefy on skin contact, and compared to present day commercial petrolatums have a silkier, smoother afterfeel, less drag, low tack, excellent spreadability, easier handling, and are faster absorbing.

[0067] The following are additional examples of compositions containing a petrolatum of the present invention.

Example 1

Manufacturing Procedure:

1. Mix and heat Sequence 1 components to 80 0 C with medium speed propeller mixing.

2. Combine Sequence 2 components and heat to 80 0 C. Mix until all waxes are melted.

3. Slowly add Sequence 2 to Sequence 1 and mix for 15 minutes. Begin cooling.

4. At 30 0 C, add Sequence 3 component and Sequence 4 component and mix well.

5. Adjust pH to 3.5 — 3.7 with Sequence 5 component.

Specifications: pH: 3.56 Viscosity: LV T-D @ 0.3 rpm 371,200 cps

Example 2

Procedure:

1. Combine Sequence 1 components and heat to 40 0 C with high speed propeller mixing. Mix until homogenous.

2. Combine Sequence 2 components and heat to 8O 0 C. Mix until free of solid particles and cool to 40 0 C.

3. Very slowly add Sequence 2 components to Sequence 1 and mix with high speed propeller mixing.

4. Homogenize for 1 minute.

Specifications:

Viscosity: LV T-E @ 0.6 rpm 581,000cρs - 703,000 cps

Example 3

Procedure:

1. Combine Sequence 1 components with moderate speed propeller mixing. Heat to 78 - 8O 0 C.

2. Add Sequence 2 component and mix until uniform.

3. Combine Sequence 3 components, heat to 80 0 C with propeller mixing. Mix until clear.

4. Slowly add Sequence 3 to combined Sequence 1 and Sequence 2, and mix for 15 minutes.

5. Cool to 25°C.

Specifications: pH: 4.98 - 5.02

Viscosity : LVT #4 @ 12 rpm 30,200cps

Example 4

Procedure:

1. Combine Sequence 1 components and heat to 85°C - 87 0 C with medium speed propeller mixing.

2. Combine Sequence 2 components and heat to 85°C - 87°C. Mix until clear with medium/low speed propeller mixing.

3. Slowly add Sequence 2 to Sequence 1 and mix until smooth.

Specifications: pH: 6.60 Viscosity: LV T-E @ 0.3rpm 1,357,000 cps