MATSUYAMA AKIHIKO (JP)
NAGAI KIYOFUMI (JP)
GOTO HIROSHI (JP)
MATSUYAMA AKIHIKO (JP)
NAGAI KIYOFUMI (JP)
WO2004046251A2 | 2004-06-03 |
JP2004002715A | 2004-01-08 | |||
JP2002265831A | 2002-09-18 | |||
JP2004195706A | 2004-07-15 |
CLAIMS
1. A pigment dispersion, comprising a pigment, a pigment dispersant, a polymer dispersion stabilizer and water, wherein the polymer dispersion stabilizer is an alpha-olefin/maleic anhydride copolymer expressed by the formula (l) below :
Formula (l)
in the formula (l), R represents an alkyl group and n is an integer of 30 to 100.
2. The pigment dispersion according to claim 1, wherein the
acid value of the alpha-olefin/maleic anhydride copolymer is 100 to 400 mgKOH/g.
3. The pigment dispersion according to claim 2, wherein the
alpha-olefin/maleic anhydride copolymer is used as a solution in an alkaline solution or in an alkaline aqueous solution, and the alkali amount in the alkaline solution or in the alkaline
aqueous solution is no less than that corresponding to the acid value of the alpha-olefin/maleic anhydride copolymer.
4. The pigment dispersion according to any one of claims 1 to 3,
wherein the pigment is an organic pigment, or a complex
pigment of an inorganic pigment coated with an organic
pigment.
5. The pigment dispersion according to claim 4, wherein the
organic pigment is one selected from phthalocyanine pigments,
quinacridone pigments and monoazo yellow pigments.
6. The pigment dispersion according to one of claims 4 and 5,
wherein the inorganic pigment particles are at least one
selected from titanium dioxide particles, silica particles,
alumina particles, iron oxide particles, iron hydroxide particles
and tin oxide particles.
7. The pigment dispersion according to any one of claims 1 to 6,
wherein the pigment dispersant is one of anionic surfactants
and nonionic surfactants having an HLB value of 10 to 20.
8. The pigment dispersion according to any one of claims 1 to 7,
wherein the average particle diameter D50 of the pigment
dispersion is no larger than 150 nm.
9. A recording ink, comprising a pigment dispersion according
to any one of claims 1 to 8, a surfactant, a water-dispersible
resin, a humectant and water.
10. The recording ink according to claim 9, wherein the
surfactant is one of silicone surfactants and fluorine-containing
surfactants.
11. The recording ink according to one of claims 9 and 10,
wherein the water-dispersible resin exhibits a film-forming
ability after printing on a recording media, and has a minimum
film-forming temperature of no higher than 30°C.
12. The recording ink according to any one of claims 9 to 11,
wherein the humectant is at least one selected from glycerin,
diethylene glycol, triethylene glycol, l, 3"butanediol and 3 -methyl- 1, 3 -butane diol.
13. The recording ink according to any one of claims 9 to 12,
wherein the recording ink further comprises a pH adjuster of at
least one selected from alcohol amines, alkali metal hydroxides,
ammonium hydroxides, phosphonium hydroxides and alkali
metal carbonates, and pH of the recording ink is 7 to 11.
14. A recording ink, comprising at least a water dispersible
colorant, a water-dispersible resin, a humectant and water,
wherein the water-dispersible colorant is a pigment
dispersion that comprises a pigment, a pigment dispersant and
a polymer dispersion stabilizer,
the polymer dispersion stabilizer is an
alpha-olefin/maleic anhydride copolymer expressed by the
formula (l) below, or a mixture of the alpha-olefin/maleic
anhydride copolymer and at least one of styrene/acrylic
copolymers, water-soluble polyurethane resins and
water-soluble polyester resins,
the content of the humectant is 20 to 35% by mass in the
recording ink, the solid content of the water-dispersible resin in
the ink (A) and the solid content of the pigment in the
water-dispersible colorant (B) satisfy a relation with respect to
their ratio (A/B) of 2 to 8,
Formula (l)
in the formula (l), R represents an alkyl group, n is an
integer of 30 to 100.
15. A recording ink, comprising at least a water dispersible
colorant, a water-dispersible resin, a humectant and water,
wherein the water-dispersible colorant is a pigment
dispersion that comprises a pigment and a polymer dispersion
stabilizer,
the pigment bears at least a hydrophilic group on the
surface and behaves as a self-dispersible pigment of
water-dispersibility or water-solubility in the absence of
dispersant,
the polymer dispersion stabilizer is an
alpha-olefin/maleic anhydride copolymer expressed by the
formula (l) below, or a mixture of the alpha-olefin/maleic
anhydride copolymer and at least one of styrene/acrylic
copolymers, water-soluble polyurethane resins and
water-soluble polyester resins,
the content of the humectant is 20 to 35% by mass in the
recording ink, the solid content of the water dispersible resin in
the ink (A) and the solid content of the pigment in the
water-dispersible colorant (B) satisfy a relation with respect to
their ratio (A/B) of 2 to 8, Formula (l)
in the formula (l), R represents an alkyl group, n is an
integer of 30 to 100.
16. The recording ink according to one of claims 14 and 15,
wherein the entire content of the water-dispersible colorant and
the water-dispersible resin is 12 to 40% by mass based on the
entire recording ink.
17. The recording ink according to any one of claims 14 to 16,
wherein the mass average molecular weight of the
alpha-olefin/maleic anhydride copolymer is no higher than-
20000.
18. The recording ink according to any one of claims 14 to 17,
wherein the alpha olefin/maleic anhydride copolymer has an
acid value of 100 to 400 mgKOH/g, and is used as a solution in
an alkaline solution or an alkaline aqueous solution containing
an alkali amount of no less than that corresponding to its acid
value.
19. The recording f ink according to any one of claims 14 and 16
to 18, wherein the pigment dispersant is one of anionic
surfactants and nonionic surfactants having an HLB value of 10
to 20.
20. The recording ink according claim 19, wherein the nonionic
surfactant having an HLB value of 10 to 20 is one of
polyoxyethylene beta-naphthylether, polyoxyethylene
laurylether and polyoxyethylene styrenephenylether.
21. The recording ink according one of claims 14 to 20,
wherein the water-dispersible resin is one of polyester resins,
polyurethane resins, acrylic resins and acrylic silicone resins,
and the minimum film-forming temperature of the
water-dispersible resin is no higher than 30°C.
22. The recording ink according to any one of claims 14 to 21,
wherein the humectant is at least one selected from glycerin,
diethylene glycol, triethylene glycol, 1,3-butanediol and
3-methyl- l, 3-butanediol.
23. The recording ink according to any one of claims 14 to 22,
wherein the recording ink further comprises a surfactant, and
the surfactant comprises at least one selected from silicone surfactants and fluorine-containing surfactants.
24. The recording ink according to any one of claims 9 to 23,
wherein the recording ink has a viscosity of 5 to 20 mPa-s at
25°C and a surface tension of no higher than 35 mN/m at 25°C.
25. An ink cartridge, comprising a recording ink according to
any one of claims 9 to 24 in a container.
26. An ink-jet recording method, comprising at least an ink
ejecting step, wherein a recording ink according to any one of
claims 9 to 24 is, in the ink ejecting step, applied a stimulus to
record an image through being ejected.
27. The ink-jet recording method according to claim 26,
wherein the stimulus is at least one selected from heat,
pressure, vibration and light.
28. An ink-jet recording apparatus, comprising at least an ink
ejecting unit, wherein a recording ink according to any one of
claims 9 to 24 is, by the ink ejecting unit, applied a stimulus to
record an image through being ejected.
29. The ink-jet recording apparatus according to claim 28, wherein the stimulus is at least one selected from heat,
pressure, vibration and light.
30. An ink recorded matter, comprising an image formed from
a recording ink according to any one of claims 9 to 24 on a
recording medium. |
DESCRIPTION
PIGMENT DISPERSION, RECORDING INK, INK CARTRIDGE,
INK- JET RECORDING METHOD AND INK- JET RECORDING
APPARATUS
Technical Field
The present invention relates to pigment dispersions that
exhibit superior pigment-dispersion stability under long-term
storage, recording inks suited to ink-jet recording, and also ink
cartridges, ink-jet recording methods and ink-jet recording
apparatuses.
Background Art
Recently, ink-jet printers have become widely used by
virtue of lower noise and relatively less running cost, and also
color printers printable on regular paper have been actively put
into the market. However, it is very difficult for ink-jet
printers to satisfy all of common properties such as color
reproducibility, endurance, lightfastness, image-drying property,
non-feathering or non-bleeding of images, double-face printing
and discharge stability, thus inks are selectively employed
considering important properties for respective applications.
The inks for ink-jet printers are typically based on water
and contain colorants like dyes or pigments and humectants
such as glycerin to prevent clogging. The colorants are usually
dyes in view of superior color-producing property and stability.
However, lightfastness and water resistance of images formed
from inks containing dyes are relatively inferior. Specifically,
the water resistance of images is unsatisfactory on regular
paper, although it may be somewhat improved on dedicated
ink-jet recording paper having an ink-absorbing layer.
In order to solve these problems, recently, alternative
recording inks have been investigated 1 in which pigments, in
place of the dyes, such as organic pigments and carbon black
are micronized with surfactants or dispersants and dispersed
into media such as water. Patent Literatures 1 and 2, for
example, disclose methods for improving ejection stability by
way of micronizing organic pigments into a particle diameter of
50nm or less using specific dispersants. Patent Literature 3
discloses an ink-jet ink using a specific organic pigment and an
anionic dispersant.
However, it is impossible to micronize organic pigments
into below their primary sizes regardless of any dispersants.
Furthermore, it is very difficult to reduce the particle size of
organic pigments into 50 nm or less without degrading color
tone. Furthermore, in cases where pigment dispersants of
lower-molecular weights are employed, there exists a problem
that dispersion stability of pigments is inferior, pigments are
likely to coagulate with aqueous solvents in inks! in cases
where pigment dispersants of lower-molecular weights are
employed, the dispersibility is likely to be poor due to higher
velocities of pigment dispersions. There exist also a problem
that printed matters from these inks are insufficient for scratch
resistance and water resistance.
Since ink-jet recording requires stable discharge of ink
droplets from a minute nozzle of ink-jet recording heads, it is
necessary that the ink is far from solidification due to drying at
orifices of the ink-jet recording heads. In cases where inks of
dispersed organic pigments are utilized for ink-jet recording,
however, dispersion stability of pigments may be degraded
under long-term storage in particular, thus the resulting
coagulation of pigments may lead to clogging of ejection nozzles
of ink-jet recording heads or non-ejection of inks. Especially
when the printing is suspended for a long period, nozzle
clogging is likely to occur, and the thickened inks may deposit
within maintenance devices such as nozzle caps or suction tubes,
which possibly hindering the function of maintenance devices.
Furthermore, when printing is temporarily suspended or
nozzles are stopped for a short period due to blanks or a single
blank in printing documents, there often occur problems such as
printing failures or intermittent discharge-failures due to
distorted-injection direction of ink droplets.
As for the other dispersing methods of organic pigments,
so-called surface -modified recording inks are proposed in which
pigments are stably dispersed, with no dispersant, by way of
modifying the pigment-particle surface into hydrophilic with
carboxyl group, carbonyl group, sulfone group, hydroxyl group,
and the like. As for black recording inks, for example,
so-called surface-modified carbon blacks have been developed in
which carbon blacks are stably dispersed, with no dispersant,
by way of introducing hydrophilic groups on the carbon surface.
In addition, as for inks of color pigments, so-called
surface-modified color pigments have been developed in which
the color pigments are stably dispersed with no dispersant.
However, these surface-modified recording inks typically lack
scratch resistance on regular paper or dedicated gloss paper,
and represent poor water resistance.
In order solve the problems described above, there is
proposed an ink-jet ink containing microcapsules or emulsion
where pigment particles are coated with a resin. In accordance
with such a proposal, since the pigment particles are coated
solidly by the resin, dispersion may be stable for a long period
and the ejection stability may be improved, " however, it is
expensive and difficult to make the dispersion particle diameter
into 150nm or less even pigments with a primary particle
diameter 50nm to lOOnm are coated with the resin.
Patent Literatures 4 and 5 describe a proposal in which a
colorant may be provided with a nanometer-particle diameter
and a uniform particle size distribution by way of depositing a
dye onto the surface of metal oxides and then coating it with an
organic compound having an ionic group, and the resulting
colorant can be utilized for ink-jet inks. In accordance with
this proposal, water resistance may be improved compared to
inks utilizing dyesJ however, lightfastness tends to be inferior
to the inks utilizing dyes, thus the resulting inks are
inappropriate for actual use.
As such, in cases where dispersants are utilized for
dispersing pigments or pigment surfaces are treated to be
hydrophilic, a resin may be added to inks in order to
complement the lack of water resistance and scratch resistance, '
however, it is typically impossible to obtain sufficient water
resistance when water-soluble polymers are utilized. For this
reason, methods using water-dispersible resins are proposed;
however, the water resistance is still insufficient since the
printed resin particles on recorded matters may easily disperse
into water again.
Recently, composite pigments are proposed in which an
organic pigment is coated over inorganic pigment particles.
When inorganic pigment particles of about 5 to 50 nm are
utilized as a core material, it is possible to obtain a colorant
pigment of less than lOOnm even when being coated with an
organic pigment (see Patent Literatures 6 and 7).
Complex-pigment colorants of 10 to 20 nm are commercially
available already. Application of these composite pigment
particles to paints or ink-jet inks are also proposed as disclosed
in Patent Literatures 8 and 9. However, these composite
pigment particles also suffer from the inferior dispersion
stability in particular under long-term storage and insufficient
water resistance and scratch resistance of printed matters
because of containing no fixing resin.
Ink compositions containing resins are also proposed, for
example, an ink containing a pigment and a water-dispersible
resin dispersed in water as disclosed in Patent Literature 10;
an ink containing a pigment dispersed in polymer emulsion
dispersion of a water-insoluble resin as disclosed in Patent
Literature 11; and an ink using an emulsion having a specific
film-forming temperature as disclosed in Patent Literature 12.
In addition, there exist many proposals with respect to
addition of polymer dispersants in order to improve fixing
ability of the complex pigment particles as disclosed in Patent
Literatures 9, 13, 14, 15, 16, 17, 18 and 19. In these proposals,
polymer dispersants are expected to enhance the fixing ability.
However, these polymer dispersants typically suffer from
insufficient water resistance due to their water solubility even
though the scratch resistance may be sufficiently improved.
Accordingly, such materials are demanded currently as a pigment dispersion that can exhibit superior pigment-dispersion
stability under long-term storage; a recording ink, containing
the pigment dispersion, that can represent superior ejection
stability without head clogging at printing, that can bring about
superior image durability such as water resistance and
lightfastness, that can provide high-quality images with
superior color tone on not only dedicated recording paper but
also regular paper, and that is suited to ink-jet recording, ' and
the related technologies.
As for inks for the ink-jet recording at homes and offices,
aqueous inks are typically utilized that are based on water and
contain colorants, humectants such as glycerin, wetting agents
to control permeability into recording paper, surfactants and
other optional additives.
The ink-jet recording of aqueous inks is fixed typically
through permeation of the aqueous inks into recording media,
therefore, dedicated ink-jet recording paper has been developed
that is provided with enhanced absorbability, fixing ability for
coloring components on paper surface, and protection ability for
the coloring components. However, the dedicated ink-jet
recording paper is relatively expensive since its production
process involves multiple coating processes after paper making
and is inferior to the regular paper in terms of recycle ability
because of containing many processing chemicals; as such,
sufficient image quality on regular paper is desired currently.
The regular paper represents inferior ink-absorbability
and less assistance in ink performances compared to dedicated
ink-jet recording paper, therefore, there exist such problems in
recording on regular paper as (l) occurrence of feathering, (2)
occurrence of bleeding, (3) reduction of density, (4) reduction of
color developing property, (5) reduction of water resistance, (6)
reduction of light resistance, (7) reduction of gas resistance, (8)
reduction of fixing property, (9) show through of ink, and the
like. It is important to solve these problems in order to carry
out the ink-jet recording on the regular paper.
In recent years, pigments have been often used for
ink-jet inks through improvement of pigment-dispersibility
and/or micronization of particle diameter. The
pigment-dispersibility has been improved through improving
self dispersion stability i.e. imparting hydrophilicity by way of
surface modification such as oxidation, sulfonation, or graft
polymerization on pigment surface in addition of conventional
pigment dispersion using surfactants and/or water-soluble
resins. These pigments may improve the above-described (5),
(6) and (7); the concentration and coloring property of the
modified pigments are inferior to those of dyes, and also the
ejection stability, long-term preservability and re-dispersibility
of the pigment inks are inferior to those of dye inks. Thus, in
cases where pigments are used as colorants, it is important to
enhance ink density, color development, and reliability. In
order to address these problems, for example, a number of
ink-jet recording inks . are proposed that contain colored polymer
particles, in particular emulsion of polyester or vinyl based
polymer particles (see Patent Literature 20, non-Patent
Literature 1). These proposals encompass inks containing a
colorant-including resin dispersion, in which the colorant is
included in a water-insoluble, aqueous dispersible resin. When
color organic pigments are used as the colorant, the image
density and the color reproducibility under conventional ink
formulations on regular paper are superior to those of pigment
inks with water-soluble dispersants.
Heretofore, control of ink permeability into the paper has
been investigated in order to reduce feathering and bleeding, to
enhance printing density and color development and to suppress
show through. A super-permeable ink-jet ink is commercially
available of which the surface tension is adjusted to below 35
mN/m to enhance permeability into paper. Such inks
effectively reduce the bleeding and are easily dried on regular
paper, meanwhile there exist such deficiencies as feathering,
lower print density and lower print quality. On the other hand,
a slow-permeation ink is also commercially available of which
the surface tension is adjusted to above 35 mN/m thereby to
slow permeation into paper and to hold the ink on surface area
of the paper, which may effectively lower feathering, increase
print density and color development, and to reduce show
through.
However, the lower permeability degrades remarkably
the drying ability after printing on the regular paper, thus
resulting in deterioration of fixing ability and/or bleeding
between colors in cases of multiple-color print. In view of
these problems, a complex ink set has been developed and
utilized in which a slowpermeation ink and a super-permeable
ink are combined to suppress the bleeding between colors
thereby to assure image quality. However, in cases of
double-sided printing using slow-permeation inks, a period is
required to wait ink-drying after printing, which deteriorate
productivity of the double-sided printing. A printing
apparatus is also commercially available which is equipped with
a device to heat paper before and after the printing in order to
enhance ink-drying ability (see Patent Literature 21).
However, such apparatuses suffer from enlarged and
complicated systems and wasteful heating energy due to
additional heating devices, which diminish advantages the
advantages of ink-jet recording.
Beside these proposals, ink-jet inks have been
investigated variously with respect to reliability as well as
image quality. Prevention of ink-viscosity increase is
demanded to suppress clogging of nozzle heads. For example,
Patent Literature 22 discloses that ink-voids can be prevented
by way of controlling viscosity-change into below 10 times and
diameter-change into below three times comparing after to
before condensing concentration of inks two times thereby
making pigments suppress the ink-spreading. Such inks,
however, hardly produce high quality images on regular paper.
Patent Literature 23 discloses an ink in which residual
after evaporating volatile contents in the ink is a liquid and the
viscosity of the residual is below 10 times of the initial viscosity.
However, the ink is one containing a dye thus also likely to
provide poor image-quality regardless of higher reliability.
Patent Literature 24 discloses an ink in which the
viscosity-increase is below 600 times comparing after to before
water-evaporation at 60°C. However, the ink is also one
containing a dye thus the water resistance is still insufficient in
spite that reliability as well as durability are intended to
increase by addition of water-soluble polymer.
Patent Literature 25 discloses that an ink with a
viscosity of 5 to 15 mPa-s is appropriate in order to assure
higher quality. This literature disclose that a certain
compound may be favorably added to adjust initial-vaporization
velocity and to arrange viscosity for reliability) which may
suggest a solution to solve items (3) and (4) in terms of those
containing pigments. However, this literature includes no
description in terms of particle-size stability of pigments, that
is, the ink may lack reliability under long-term preservation
depending on ejection heads and/or nozzle sizes although it may
be reliable after preservation for 24 hours.
As described above, it is necessary to use high-viscosity
inks in order to assure high-quality printing under higher
velocities, meanwhile it is difficult to assure reliability of
high-viscosity inks.
Patent Literatures 10 and 11 disclose addition of
water-insoluble resins into pigment inks for improving image
quality. Patent Literature 26 discloses that images on regular
paper can be improved using an ink in which the ratio of
pigments to resin emulsions is 1 : 0.1 to 1 : 1 and the average
particle diameter of coloring ingredients is 0.3 to 1.2 μm. Such
inks containing resin emulsions may suppress feathering
through lowering the bleeding, however, are likely to lack
reliability as ink-jet inks due to insufficient image density. As
for improvement in reliability, Patent Literature 27 discloses
an ink in which a water-insoluble is added to the ink and the
lowest temperature to form films is 40 0 C or more, ' Patent
Literature 28 discloses an ink in which the particle diameter of
additional emulsions is no more than 50 nm. However, the
reliability of these inks is likely to be still unsatisfactory and
the image quality is insufficient still. Patent Literature 29
discloses improvement in printing nonuniformity by use of inks
containing a pigment, saccharide or derivatives thereof, polyols
containing five or more hydroxyl groups and a resin emulsion.
Suck inks tend to exhibit lower permeability into regular paper
and are problematic in terms of feathering and/or bleeding,
fixing ability and drying period. Patent Literature 30 discloses
an ink consisting of a water-dispersible resin and a
self-dispersible pigment in which the solid content is 1.0 to 16%
by mass and image quality is improved on regular paper. This
proposal may lead to higher water resistance compared to those
containing dyes, " however, image supporting property may be
insufficient with respect to marker pens often utilized for
regular paper.
Furthermore, many investigations have been made
regarding to viscosity increase along with solid-content increase
when pigment dispersions and resin emulsions are added to
inks. For example, Patent Literatures 29 and 31 disclose ink
formulations in which viscosity-increase is not so significant in
spite of solid-content increase by way of adding a resin capable
of forming micelle aggregates. However, these proposals suffer
from lower image quality due to insufficient permeability onto
regular paper. The permeability onto paper can be explained
through capillary absorption represented by Lucas-Washburn
formula; and the higher is the viscosity, the lower surface
tension and/or the less contact angle between paper and inks is
required to achieve sufficient permeability. Patent Literatures
32 and 33 propose addition of polyvalent alcohol alkylethers
into inks of higher solid-contents in order to improve
permeability; however, these proposals suffer from lower image
quality due to insufficient permeability in cases where the
viscosity increases while the solid content increases.
It is publicly known that silicone surfactants and
fluorine-containing surfactants can enhance permeability even
in a minute amount and their employment has been
investigated in the art. For example, Patent Literatures 34
and 35 propose ink-jet inks with fluorine-containing
surfactants; Patent Literatures 36 and 37 propose inks with
pigment dispersions and fluorine-containing surfactants.
Patent Literature 38 also proposes an ink, with a viscosity of no
less than 5 mPa-s, including a fluorine-containing surfactant
and a polymer emulsion formed from polymer fine particles and
water-insoluble or hardly soluble coloring materials. However,
these proposals suffer from hue change along with increase of
pigment content in inks, thus it is difficult to attain favorable
hue at higher pigment contents, and also the water resistance
and fixing ability a r re likely to be insufficient in cases of self-dispersion pigments.
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Functional Pigment Technology, by CMC Co., Ltd.
Disclosure of Invention
The present invention aims primarily to provide a
pigment dispersion' that exhibits superior dispersion stability
under long-term storage; a recording ink, using the pigment
dispersion and suited to ink-jet recording, that exhibits
excellent ejection stability without head clogging, provides
images with superior durability such as water resistance and
lightfastness, and forms high-quality images with proper color
tone on not only dedicated recording paper but also on regular
paper! an ink cartridge using the recording ink, an ink-jet
recording method and an ink-jet recording apparatus.
The present invention aims secondarily to provide a
recording ink that affords superior image quality on regular
paper with no inkless void and with higher image density, color
saturation, durability such as water resistance and
lightfastness, and represents excellent drying property and
beading on gloss paper, superior drying velocity and high-speed
printing, and appropriate ejection stability from nozzles; and
also an ink cartridge using the recording ink, an ink-jet
recording method and ink-jet recording apparatus.
These objects can be attained by the present invention
described below.
In a first aspect, the present invention provides a
pigment dispersion, comprising a pigment, a pigment dispersant,
a polymer dispersion stabilizer and water,
wherein the polymer dispersion stabilizer is an
alpha-olefin/maleic anhydride copolymer expressed by the
formula (l) below:
Formula (l)
in the formula (l), R represents an alkyl group and n is
an integer of 30 to 100.
Preferably, the acid value of the alpha-olefin/maleic
anhydride copolymer is 100 to 400 mgKOH/g.
Preferably, the alpha-olefin/maleic anhydride copolymer
is used as a solution in an alkaline solution or in an alkaline
aqueous solution, and the alkali amount in the alkaline solution
or in the alkaline aqueous solution is no less than that
corresponding to the acid value of the alpha-olefin/maleic -
anhydride copolymer.
Preferably, the pigment is an organic pigment, or a
complex pigment of an inorganic pigment coated with an organic
pigment.
Preferably, the organic pigment is one selected from
phthalocyanine pigments, quinacridone pigments and monoazo
yellow pigments.
Preferably, the inorganic pigment particles are at least
one selected from titanium dioxide particles, silica particles,
alumina particles, iron oxide particles, iron hydroxide particles
and tin oxide particles.
Preferably, the pigment dispersant is one of anionic
surfactants and nonionic surfactants having an HLB value of 10
to 20.
Preferably, the average particle diameter D50 of the
pigment dispersion is no larger than 150 nm.
In another aspect, the present invention provides a
recording ink, comprising a pigment dispersion described above,
a surfactant, a water-dispersible resin, a humectant and water.
Preferably, the surfactant is one of silicone surfactants
and fluorine-containing surfactants.
Preferably, the water-dispersible resin exhibits a
film-forming ability after printing on a recording media, and
has a minimum film-forming temperature of no higher than
30 0 C.
Preferably, the humectant is at least one selected from
glycerin, diethylene glycol, triethylene glycol, 1,3-butanediol
and 3-methyl- l,3-butanediol.
Preferably, the recording ink further comprises a pH
adjuster of at least one selected from alcohol amines, alkali
metal hydroxides, ammonium hydroxides, phosphonium
hydroxides and alkali metal carbonates, and pH of the recording
ink is 7 to 11.
In still another aspect, the present invention provides a
recording ink, comprising at least a water-dispersible colorant,
a water-dispersible resin, a humectant and water,
wherein the water-dispersible colorant is a pigment
dispersion that comprises a pigment, a pigment dispersant and
a polymer dispersion stabilizer,
the polymer dispersion stabilizer is an
alpha-olefin/maleic anhydride copolymer expressed by the
formula (l) below, or a mixture of the alpha-olefin/maleic
anhydride copolymer and at least one of styrene/acrylic
copolymers, water-soluble polyurethane resins and
water-soluble polyester resins,
the content of the humectant is 20 to 35% by mass in the
recording ink, the solid content of the water-dispersible resin in
the ink (A) and the solid content of the pigment in the
water-dispersible colorant (B) satisfy a relation with respect to
their ratio (A/B) of 2 to 8,
Formula (l)
in the formula (l), R represents an alkyl group, n is an
integer of 30 to 100.
In still another aspect, the present invention provides a
recording ink, comprising at least a water-dispersible colorant,
a water-dispersible resin, a humectant and water,
wherein the water-dispersible colorant is a pigment
dispersion that comprises a pigment and a polymer dispersion
stabilizer,
the pigment bears at least a hydrophilic group on the
surface and behaves as a self-dispersible pigment of
water-dispersibility or water-solubility in the absence of
dispersant,
the polymer dispersion stabilizer is an
alpha-olefin/maleic anhydride copolymer expressed by the
formula (l) below, or a mixture of the alpha-olefin/maleic
anhydride copolymer and at least one of styrene/acrylic
copolymers, water-soluble polyurethane resins and
water-soluble polyester resins,
the content of the humectant is 20 to 35% by mass in the
recording ink, the solid content of the water-dispersible resin in
the ink (A) and the solid content of the pigment in the
water-dispersible colorant (B) satisfy a relation with respect to
their ratio (A/B) of 2 to 8,
Formula (l)
in the formula (l), R represents an alkyl group, n is an
integer of 30 to 100.
Preferably, the entire content of the water-dispersible
colorant and the water-dispersible resin is 12 to 40% by mass
based on the entire recording ink.
Preferably, the mass average molecular weight of the
alpha-olefin/maleic anhydride copolymer is no higher than
20000.
Preferably, the alpha-olefin/maleic anhydride copolymer
has an acid value of 100 to 400 mgKOH/g, and is used as a
solution in an alkaline solution or an alkaline aqueous solution
containing an alkali amount of no less than that corresponding
to its acid value.
Preferably, the pigment dispersant is one of anionic
surfactants and nonionic surfactants having an HLB value of 10
to 20.
Preferably, the nonionic surfactant having an HLB value
of 10 to 20 is one of polyoxyethylene beta-naphthylether,
polyoxyethylene laurylether and polyoxyethylene
styrenephenylether.
Preferably, the water-dispersible resin is one of polyester
resins, polyurethane resins, acrylic resins and acrylic silicone
resins, and the minimum film-forming temperature of the
water-dispersible resin is no higher than 30°C.
Preferably, the humectant is at least one selected from
glycerin, diethylene glycol, triethylene glycol, 1,3-butanediol
and 3-methyl- l, 3-butanediol.
Preferably, the recording ink further comprises a
surfactant, and the surfactant comprises at least one selected
from silicone surfactants and fluorine-containing surfactants.
Preferably, the recording ink has a viscosity of 5 to 20
mPa-s at 25°C and a surface tension of no higher than 35 mN/m
at 25°C.
In still another aspect, the present invention provides an
ink cartridge, comprising a recording ink described above in a
container.
In still another aspect, the present invention provides an
ink-jet recording method, comprising at least an ink ejecting
step, wherein a recording ink described above is, in the ink
ejecting step, applied a stimulus to record an image through
being ejected.
Preferably, the stimulus is at least one selected from
heat, pressure, vibration and light.
In still another aspect, the present invention provides an
ink-jet recording apparatus, comprising at least an ink ejecting
unit, wherein a recording ink described above is, by the ink
ejecting unit, applied a stimulus to record an image through
being ejected.
Preferably, the stimulus is at least one selected from
heat, pressure, vibration and light.
In still another aspect, the present invention provides an
ink recorded matter, comprising an image formed from a
recording ink described above on a recording medium.
The pigment dispersion according to the present
invention comprises a pigment, a pigment dispersant, a polymer
dispersion stabilizer and water, in which the polymer dispersion
stabilizer is an alpha-olefin/maleic anhydride copolymer
expressed by the formula (l) described above. The combination
of these ingredients may improve dispersion stability of the
pigment under long-term storage, thus the pigment dispersion
may be utilized as a colorant for ink-jet recording inks in
particular.
The recording ink according to the present invention, in
the first embodiment, comprises the pigment dispersant
according to the present invention, a surfactant, a
water-dispersible resin, a humectant and water. The recording
ink according to the present invention may bring about, by
virtue of the pigment dispersion according to the present
invention, excellent ejection stability without head clogging at
printing, highly durable images with superior water resistance
and lightfastness, and high quality images with favorable color
tone on not only dedicated recording paper but also regular
paper.
The ink cartridge according to the present invention
contains the inventive recording ink of the first embodiment in
a container. The ink cartridge may be appropriately utilized
for printers etc. of ink-jet recording processes. The recording
by use of the ink in the ink cartridge may bring about excellent
ejection stability without head clogging at printing, highly
durable images with superior water resistance and lightfastness,
and high quality images with favorable color tone on not only
dedicated recording paper but also regular paper.
The inventive ink-jet recording apparatus comprises at
least an ink electing unit that applies energy to the inventive
recording ink of the first embodiment to record images through
ejecting the recording ink. In the ink-jet recording apparatus,
the inventive recording ink is applied energy and ejected from
nozzles thereby to record images. Consequently, printing may
be carried out with excellent ejection stability without head
clogging, images may be formed with high durability such as
water resistance and lightfastness, and high quality images
with favorable color tone may be formed on not only dedicated recording paper but also regular paper.
The inventive ink-jet recording method comprises at
least an ink electing step that applies energy to the inventive
recording ink of the first embodiment to record images through
ejecting the recording ink. In the ink-jet recording method, the
inventive recording ink is applied energy and ejected from
nozzles thereby to record images. Consequently, printing may
be carried out with excellent ejection stability without head
clogging, images may be formed with high durability such as
water resistance and lightfastness, and high quality images
with favorable color tone may be formed on not only dedicated
recording paper but also regular paper.
The ink recorded matter according to the present
invention comprises an image formed from the inventive
recording ink of the first embodiment on a recording medium.
The image may be formed on the ink recorded matter with
excellent ejection stability without head clogging at printing,
highly durable with superior water resistance and lightfastness,
and of high quality with favorable color tone on not only
dedicated recording paper but also regular paper.
The inventive recording ink comprises at least, in the
second embodiment, a water-dispersible colorant, a
water-dispersible resin, a humectant and water, in which the
water-dispersible colorant is a pigment dispersion that
comprises a pigment, a pigment dispersant and a polymer
dispersion stabilizer, the polymer dispersion stabilizer is an
alpha-olefin/maleic anhydride copolymer expressed by the
formula (l) described above, or a mixture of the
alpha-olefin/maleic anhydride copolymer and at least one of
styrene/acrylic copolymers, water-soluble polyurethane resins
and water-soluble polyester resins, the content of the
humectant is 20 to 35% by mass in the recording ink, the solid
content of the water-dispersible resin in the ink (A) and the
solid content of the pigment in the water-dispersible colorant
(B) satisfy a relation with respect to their ratio (A/B) of 2 to 8.
The inventive recording ink comprises at least, in the
third embodiment, a water-dispersible colorant, a
water-dispersible resin, a humectant and water, in which the
water-dispersible colorant is a pigment dispersion that
comprises a pigment and a polymer dispersion stabilizer, the
pigment bears at least a hydrophilic group on the surface and
behaves as a self-dispersible pigment of water-dispersibility or
water-solubility in the absence of dispersant, the polymer
dispersion stabilizer is an alpha-olefin/maleic anhydride
copolymer expressed by the formula (l) described above, or a
mixture of the alpha-olefin/maleic anhydride copolymer and at
least one of styrene/acrylic copolymers, water-soluble
polyurethane resins and water-soluble polyester resins, the
content of the humectant is 20 to 35% by mass in the recording
ink, the solid content of the water-dispersible resin in the ink
(A) and the solid content of the pigment in the water-dispersible
colorant (B) satisfy a relation with respect to their ratio (A/B) of
2 to 8.
The recording ink of the second or third embodiment may
afford superior image quality on regular paper particularly with
no inkless void and with higher image density, color saturation,
durability such as water resistance and lightfastness, and
represents excellent drying property and beading on gloss paper,
superior drying velocity and high-speed printing, and
appropriate ejection stability from nozzles.
The inventive ink cartridge contains the inventive
recording ink of the second or third embodiment in a container.
The ink cartridge may be appropriately utilized for printers etc.
of ink-jet recording processes. The recording by use of the ink
in the ink cartridge may bring about superior image quality on
regular paper particularly with no inkless void and with higher
image density, color saturation, durability such as water
resistance and lightfastness, and may represent excellent
drying property and beading on gloss paper, superior drying
velocity and high-speed printing, and appropriate ejection
stability from nozzles, thus images may be recorded with high
clearness like printed matters.
The inventive ink-jet recording apparatus comprises at
least an ink electing unit that applies energy to the inventive
recording ink of the second or third embodiment to record
images through ejecting the recording ink. In the ink-jet
recording apparatus, the inventive recording ink is applied
energy and ejected from nozzles thereby to record images.
Consequently, the recording may bring about superior image
quality on regular paper particularly with no inkless void and
with higher image density, color saturation, durability such as
water resistance and lightfastness, and may represent excellent
drying property and beading on gloss paper, superior drying
velocity and high-speed printing, and appropriate ejection
stability from nozzles, thus images may be recorded with high
clearness like printed matters.
The inventive ink-jet recording method comprises at
least an ink electing step that applies energy to the inventive
recording ink of the second or third embodiment to record
images through ejecting the recording ink. In the ink-jet
recording method, the inventive recording ink is applied energy
and ejected from nozzles thereby to record images.
Consequently, the recording may bring about superior image
quality on regular paper particularly with no inkless void and
with higher image density, color saturation, durability such as
water resistance and lightfastness, and may represent excellent
drying property and beading on gloss paper, superior drying
velocity and high-speed printing, and appropriate ejection
stability from nozzles, thus images may be recorded with high
clearness like printed matters.
The inventive ink recorded matter comprises on a
recording medium an image formed by the inventive recording
ink of the second or third embodiment. The ink recorded
matter on regular paper may be with no inkless void and with
higher image density, color saturation, durability such as water
resistance and lightfastness, and may represent excellent
drying property and beading on gloss paper, superior drying
velocity and high-speed printing, and appropriate ejection
stability from nozzles, thus images may be recorded on the
recording medium with high clearness like printed matters.
Brief Description of Drawings
FIG. 1 is a schematic exemplary view of an ink cartridge
according to the present invention.
FIG. 2 is a schematic view of the ink cartridge of FIG. 1
and its case.
FIG. 3 is a schematic perspective view of an ink
cartridge-mounting portion of an ink-jet recording apparatus
with its cover being opened.
FIG. 4 is a schematic view that shows an entire
configuration of an ink-jet recording apparatus.
FIG. 5 is a schematic enlarged view that exemplarily
shows an ink-jet head according to the present invention.
Best Mode for Carrying Out the Invention
Pigment Dispersion
The pigment dispersion according to the present
invention comprises a pigment, a pigment dispersant, a polymer
dispersion stabilizer, and water, and also other optional
ingredients as required.
Polymer Dispersion Stabilizer
The polymer dispersion stabilizer may be
alpha-olefin/maleic anhydride copolymers expressed by the
structural formula (l) shown below.
Formula (l)
In the structural formula (l), R represents an alkyl group
of which the carbon-atom number is preferably 6 to 25, more
preferably 6 to 22, and the alkyl group may be of linear chain,
branched chain or cyclic; n is an integer of 30 to 100.
The alpha olefin/maleic' anhydride copolymers expressed
by the structural formula (l) are typically, at room temperature,
a solid and can hardly dissolve into water at all. The
alpha-olefin/maleic anhydride copolymers are effective to
stabilize pigment dispersions in which pigments are uniformly
finely dispersed into water. The effect for stabilizing the
dispersions is significant when the alpha-olefin/maleic
anhydride copolymers are dissolved in an alkaline or alkaline
aqueous solution in a condition that the alkaline quantity of the
alkaline or alkaline aqueous solution is no less than the
alkaline quantity corresponding to the acid value of the
alpha-olefin/maleic anhydride copolymer.
The alpha-olefin/maleic anhydride copolymers can be
easily dissolved into alkaline or alkaline aqueous solutions
under heating and stirring. In some cases where the olefin
chain of the copolymers is relatively long, it may be difficult to
dissolve the copolymers and thus insoluble matters may remain
in the solutions! in such cases, the copolymers may be
effectively utilized through merely removing the insoluble
matters using a filter etc.
Examples of the bases in the alkaline or alkaline aqueous
solutions include alkaline metal hydroxides such as sodium
hydroxide, potassium hydroxide and lithium hydroxide, ' basic
substances such as ammonia, triethylamine and morpholineJ
alcohol amines such as triethanolamine, diethanolamine, N-methyl diethanolamine, 2-amino-2-ethyl l,3-propanediol and
choline.
The acid value of the alpha olefin/maleic anhydride
copolymers is preferably 100 to 400 mgKOH/g, more preferably
100 to 350 mgKOH/g. When the acid value is below 100
mgKOH/g, the solubility may be insufficient in the alkaline
solutions, and when the acid value is above 400 mgKOH/g,
ink-ejection may be disturbed due to higher viscosities of
dispersions or dispersion stability may be degraded.
The mass average molecular weight of the
alpha-olefin/maleic anhydride copolymers is preferably 5000 to
20000. When the mass average molecular weight is less than
5000, the dispersion stability of pigment dispersions may be
lowered, and when the mass average molecular weight is more
than 20000, the solubility may be insufficient in alkaline
solutions or the viscosity may be inappropriately higher.
The polymer dispersion stabilizer may be properly
synthesized or commercially available! examples of those
include T YPI lO, T-YP l I l, T-YP112 and T-YP113 (by Seico
PMC Co.).
The amount of the polymer dispersion stabilizers is
preferably 1 to 100 parts by mass based on 100 parts by mass of
pigments on the basis of solid content, more preferably 5 to 50
parts by mass. When the amount is less than 1 part by mass,
the effect of dispersion stabilization may be negligible, and
when the amount is more than 100 parts by mass, ink-ejection
may be blocked due to higher viscosities, or the cost may be
higher.
Pigment
The pigment is preferably a complex pigment which is
formed of organic or inorganic pigment particles coated with an
organic pigment or carbon black. The complex pigment may be
produced by depositing an organic pigment or carbon black on
inorganic pigment particles, or by mechanochemically mixing
and abrading an inorganic pigment and an inorganic pigment or
a carbon black. The adhesion between the organic pigment and
the inorganic pigment may be enhanced by disposing a layer of
polysiloxanes or organosilane compounds formed from
alkylsilanes therebetween as required.
Examples of organic pigment include aniline black as a
black pigment; anthraquinone, phthalocyanine blue,
phthalocyanine green, diazo- or monoazo yellow pigment, disazo
yellow pigment, pyranthoron, perylene, heterocyclic yellow,
quinacridone, (thio)indigo as color pigments, and the like.
Among these, phthalocyanine pigments, quinacridone pigments,
monoazo yellow pigments, disazo yellow pigments and
heterocyclic yellow pigments are especially preferable in terms
of color developing ability.
Examples of phthalocyanine pigments include copper
phthalocyanine blue and derivatives thereof (CI. pigment blue
15 : 3, 15 : 4), aluminum phthalocyanine, and the like.
Examples of quinacridone pigments include C.I. pigment
orange 48, C.I. pigment orange 49, C.I. pigment red 122, C.I.
pigment red 192, C.I. pigment red 202, C.I. pigment red 206, C.I.
pigment red 207, C.I. pigment red 209, C.I. pigment violet 19,
C.I. pigment violet 42, and the like.
Examples of monoazo yellow pigments include C.I.
pigment yellow 74, C.I. pigment yellow 109, C.I. pigment yellow
128, C.I. pigment yellow 151, and the like.
Examples of disazo yellow pigments include C.I. pigment
yellow 14, C.I. pigment yellow 16, C.I. pigment yellow 17, and
the like.
Examples of heterocyclic yellow pigments include C.I.
pigment yellow 117, C.I. pigment yellow 138, and the like.
Other coloring pigments may be found in "The Color
Index, third edition, by Society of Dyers and Colorists (1982)".
Examples of the inorganic particles include those of
titanium dioxide, silica, alumina, iron oxide, iron hydroxide, tin
oxide etc. These may be used alone or in combination.
It is preferred that the organic pigment particles have a
particle shape of lower aspect ratios, most preferably are
spherical. The color of the inorganic pigment particles is
preferably transparent or white in cases where the pigment is
to be colored, and black inorganic pigments are allowable in
cases where a black colorant is to be deposited. The primary
particle size of the inorganic pigment particles is preferably no
more than 100 nm, more preferably 5 to 50 nm.
The mass ratio of the inorganic pigment particles to the
organic pigment or carbon black as a color material, i.e.
inorganic pigment particles : color material, is preferably 3^ 1 to
1 -3 and more preferably 3:2 to 1 : 2. When the mass ratio of the
color material is small, color developing ability or coloring
power may be deteriorated, and when the amount of the color
material excessively higher, transparency or color tones may be deteriorated.
Examples of color particles, in which inorganic pigment
particles being coated with an organic pigment or carbon black,
include composite materials such as silica/carbon black
composite materials, silica/phthalocyanine C. I. PB 15^3
composite material, silica/disazo yellow composite material and
silica/quinacridone C.I. PR122 composite material (by Toda
Kogyo Co.). The primary particle diameters of these materials
are sufficiently small for favorable use.
When inorganic pigment particles with a primary
particle diameter of 20 nm are coated with an equivalent
amount of organic pigment, the primary particle diameter of
this pigment should become about 25 nm. When these
pigments can be dispersed into their primary particles using an
appropriate dispersant, an extremely fine pigment-dispersed
ink can be produced with a dispersing particle diameter of 25
nm. In these complex pigments, not only the organic pigment
on the surface affects the dispersion but also the properties of
the central inorganic pigment appear through the thin layer 2.5
nm thick, the selection of the pigment dispersant should be
based on both the organic and inorganic pigments.
The colorant pigment particles, in the present invention,
may be surface-treated with carboxyl, carbonyl, sulfonic,
hydroxyl group, or the like to turn into hydrophilic, then
aqueous dispersion thereof may be utilized. The process of
surface treatment may be conventional ones such as oxidization
treatment, azo reaction and plasma treatment.
Pigment Dispersant
The pigment dispersants for dispersing the organic
pigments or complex pigments are preferably anionic
surfactants or nonionic surfactants with an HLB value of 10 to
20.
Examples of anionic surfactants include polyoxyethylene
alkylether acetates, alkylbenzene sulfonates (e.g. NH 4 , Na, Ca),
alkyldiphenylether disulfonates (e.g. NH 4 , Na, Ca),
dialkylsuccinate sodium sulfonates, naphthalenesulfonic acid
formalin condensate sodium salts, polyoxyethylene polycyclic
phenylether sulfonate salts (e.g. NH4, Na), lauric acid salts,
polyoxyethylene alkylether sulfonate salts and oleate salts.
Among these, dioctylsulfosuccinate Na salt and polyoxyethylene
styrenephenylether sulfonate NH 4 salt are preferable in
particular.
Examples of the nonionic surfactants with an HLB value
of 10 to 20 include polyoxyethylene alkylether, polyoxyalkylene
alkylether, polyoxyethylene polycyclic phenylether, sorbitan
fatty ester, polyoxyethylene sorbitan fatty ester,
polyoxyethylene alkylphenyl ether, polyoxyethylene alkylamine,
polyoxyethylene alkylamide, and acetylene glycol. Among
these, polyoxyethylene laurylether, polyoxyethylene
beta-naphthylether, polyoxyethylene sorbitan monooleate, and
polyoxyethylene styrenephenylether are preferable in
particular.
The pigment dispersion in the present invention may be
produced by the processes using apparatuses such as
homogenizers for high-speed stirring, ball-dispersion kneaders
such as a bead mill and ball mill, shear-dispersion kneaders
such as a roll mill, and an ultrasonic disperser, after a
dispersant is dissolved in an aqueous medium to prepare a
solution to which the organic or complex pigment is then added
and moistened sufficiently followed by adding the polymer
dispersant. After the mixing and dispersing processes, there
often exist coarse particles in the resulting dispersion, thus it is
typically required to remove the coarse particles of above 1 μm
diameter using a filter or centrifugal separator in order to
prevent blockings of production lines.
The amount of the dispersant is preferably 1 to 100 parts
by mass based on 100 parts by mass of the pigment, more
preferably 10 to 50 parts by mass. When the amount of the
dispersant is insufficient, the pigment may not be sufficiently
micronized, and when the amount is excessive, the excessive
dispersant non-adsorbed onto pigments tends to affect ink
properties, resulting in image bleeding or deterioration of water
and/or scratch resistance.
The pigment dispersions according to the present
invention may exhibit superior pigment-dispersion stability
under long-term storage, and thus may be favorably utilized as
colorants etc. in various applications, in particular colorants of
ink-jet recording inks explained below.
Recording Ink
Recording Ink of First Embodiment
The recording ink in the first embodiment according to
the present invention comprises the pigment dispersion
according to the present invention, a surfactant, a
water-dispersible resin, a humectant, and water, and also other
optional ingredients such as a wetting agent, a pH-adjuster and
the like as required.
The average particle diameter D50 of the inventive
pigment dispersion of colorant is preferably no more than 150
nm in the recording inks, more preferably no more than 100 nm.
When the average particle diameter D50 is above 150 nm, the
ejection stability may be degraded remarkably, resulting
possibly in nozzle clogging or ink-ejection deviation. When the
average particle diameter D50 is no more than 100 nm, the
ejection stability may be promoted and also color saturation
may be improved.
The amount of the pigment dispersion is preferably 2 to
15% by mass in the recording ink on the basis of solid content,
more preferably 3 to 10% by mass. When the amount is below
2% by mass, color development and image density of the ink
may be significantly lowered, and when the amount is above
15% by mass, the ink viscosity may rise excessively to
deteriorate the ejection condition, and also the production cost
may rise.
Recording Ink of Second and Third Embodiments
The recording inks in the second or third embodiment
according to the present invention comprise at least a
water-dispersible colorant, a water-dispersible resin, a
humectant, and water, and also other optional ingredients such
as a surfactant, a wetting agent and the like as required.
In the second embodiment of the recording ink, the
water-dispersible colorant is a pigment dispersion that contains
a pigment, a pigment dispersant, and a polymer dispersion
stabilizer,' in the third embodiment of the recording ink, the
water-dispersible colorant is a pigment dispersion that contains
a self-dispersible pigment and a polymer dispersion stabilizer.
In the recording ink according to the present invention,
the ratio of A/B in a range of 2 to 8 may increase the fixing
ability and improve the color development, in which A is a solid
content of the water-dispersible resin in the recording ink and
B is a solid content of the pigment in the water-dispersible
colorant in the recording ink. The fixing ability and the color
development may be improved along with raising the solid
content of water-dispersible resins to e.g. three or four times of
the solid content of pigments, and the effect to enhance image
density tends to saturate at around more than eight times,
therefore the ratio of A/B in the range of 2 to 8 is preferable in
view of production cost still. The total content of the
water-dispersible colorant and the water-dispersible resin is
preferably 12 to 40% by mass based on the entire weight of the
recording ink, more preferably 15 to 35% by mass. When the
content is below 12% by mass, the drying ability may be poor on
paper surface, possibly resulting in degradation of letter-image
quality on regular paper, and when the content is above 40% by
mass, the ink may easily dry at nozzle face, possibly resulting
in inferior ejection.
The solid contents of the colorant and the
water-dispersible resin may be measured through separating
exclusively the colorant or the water-dispersible resin from the
ink. In cases where pigments are employed as the colorant,
the ratio of the colorant to the water-dispersible resin can be
determined through measuring weight loss by
thermogravimetric analysis. In cases where molecular
structure of the colorant is definite, the solid content of the
colorant can be determined by NMR, fluorescent X-ray analysis
or the like.
Water-Dispersible Colorant
The water-dispersible colorant in the second embodiment
is a pigment dispersion that contains a pigment, a pigment
dispersant and a polymer dispersion stabilizer.
The water-dispersible colorant in the third embodiment
is a pigment dispersion that contains a pigment and a polymer
dispersion stabilizer, in which the pigment has at least a
hydrophilic group on the surface and is a self-dispersible
pigment that is water-dispersible and/or water-soluble in the
absence of dispersant.
The polymer dispersion stabilizer may be one of
alpha-olefin/maleic anhydride copolymers expressed by the
formula (l) below or a mixture of at least one of the
alpha-olefin/maleic anhydride copolymers and at least one of
styrene/acrylic copolymers, water-soluble polyurethane resins
and water-soluble polyester resins.
Formula (l)
In the formula (l), R represents an alkyl group of which
the carbon-atom number is preferably 6 to 25, more preferably 6
to 22; n is an integer of 30 to 100.
The alpha-olefin/maleic anhydride copolymers expressed
by the formula (l) may be properly synthesized or commercially
available; examples thereof include T YP112, T YP114, T-YP115
and T YP116 (by Seico PMC Co.).
The water-soluble polyurethane resins may be
commercially available ones! examples thereof include Takelac
W-5025, Takelac W-6010, Takelac W-5661, etc. (by Mitsui
Takeda Chemical Co.).
The water-soluble polyester resins may be commercially
available ones, ' examples thereof include Nichigo Polyester
W-0030, Nichigo Polyester W-0005S30WO, Nichigo Polyester
WR-961 (by Nippon Synthetic Chemical Industries, Co.),
Pesresin A-210, Pesresin A 520 (by Takamatsu Yusi Co.), etc.
In cases where at least one of alpha-olefin/maleic
anhydride copolymers (A) and at least one of styrene/acrylic
copolymers, water-soluble polyurethane resins and
water-soluble polyester resins (B) are mixed, the mixing ratio
(A : B) is preferably 10 : 90 to 90 : 10.
The solid content of the polymer dispersion stabilizers is
preferably 1 to 100 parts by mass based on 100 parts by mass of
the pigments, more preferably 5 to 50 parts by mass. When the
solid content is below 1 part by mass, the effect to stabilize
dispersion may be negligible, and when more than 100 parts by
mass, ink-ejection may be blocked due to higher viscosities
and/or the cost may be higher.
Pigment
The pigment may be organic or inorganic. The pigment
may contain a dye in order to arrange the color tone as long as
the durability being maintained.
Examples of the inorganic pigments include titanium
oxide, iron oxide, calcium carbonate, barium sulfate, aluminum
hydroxide, barium yellow, cadmium red, chromium yellow, and
carbon black; among these, carbon black etc. is preferable. The
carbon black may be those produced by the publicly known
methods such as a contact method, furnace method and thermal
method.
The organic pigments include azo pigments, polycyclic
pigments, dye chelates, nitro pigments, nitroso pigments, and
aniline black. Among these, azo pigments and polycyclic
pigments are preferable. Examples of the azo pigments include
azo lakes, insoluble azo pigments, condensed azo pigments, and
chelate azo pigments. The polycyclic pigments include
phthalocyanine pigments, perylene pigments, perinone
pigments, anthraquinone pigments, quinacridone pigments,
dioxadine pigments, indigo pigments, thioindigo pigments,
isoindolinone pigments and quinophtalone pigments.
Examples of the dye chelates include basic dye chelates and
acidic dye chelates.
The color of the colorants may be properly selected
depending on the purpose; for example, the color may be
achromatic or chromatic. The colorant may be used alone or in
combination of two or more.
Examples of achromatic colorants include carbon black
(CI. pigment black 7) such as furnace black, lamp black,
acetylene black and channel black, " metal oxides such as copper
oxide, iron oxide (CI. pigment black 11) and titanium oxide, "
organic pigments such as aniline black (CI. pigment black l).
Examples of chromatic colorants include C.I. pigment
yellow 1, 3, 12, 13, 14, 17, 24, 34, 35, 37, 42 (yellow iron oxide),
53, 55, 74, 81, 83, 95, 97, 98, 100, 101, 104, 408, 109, 110, 117,
120, 128, 138, 150, 151, 153, 183; C.I. pigment orange 5, 13, 16,
17, 36, 43, 51; C.I. pigment red 1, 2, 3, 5, 17, 22, 23, 31, 38, 48:2,
48:2 (permanent red 2B (Ca)), 48:3, 48:4, 49: 1, 52:2, 53: 1, 57: 1
(brilliant carmine 6B), 60: 1, 63: 1, 63:2, 64:1, 81, 83, 88, 101
(colcothar), 104, 105, 106, 108 (cadmium red), 112, 114, 122
(quinacridone magenta), 123, 146, 149, 166, 168, 170, 172, 177,
178, 179, 185, 190, 193, 209, 219, " C.I. pigment violet
(rhodamine lake), 3, 5:1, 16, 19, 23, 38; C.I. pigment blue 1, 2,
15 (phthalocyanine blue) 15:1, 15:2, 15 : 3 (phthalocyanine blue),
16, 17: 1, 56, 60, 63; C.I. pigment green 1, 4, 7, 8, 10, 17, 18, 36.
The self-dispersible pigments, utilized for the recording
ink of the third embodiment, are surface-modified ones such
that at least a hydrophilic group bonds directly or through
another atomic group to the surface of the pigments. The ,
surface-treatment may be carried out by way of chemically
bonding a certain functional group such as sulfonic group and
carboxyl group to the surface of pigments or wet-oxidizing
pigments with hypohalous acids or their salts. Particularly
preferable are water-dispersible pigments to which surface the
carboxyl group bonds. Such surface-treatment with carboxyl
group may improve dispersion stability, provide high-quality
printing and increase water resistance of recorded matters after
printing.
In addition, such inks may exhibit superior
re-dispersibility even once dried, therefore there occurs
substantially no clogging of nozzles even after a long-term rest
and thus moisture of the ink around ink-jet head nozzles has
evaporated, and then proper printing may regenerate after
simple cleaning.
Preferably, the self-dispersible pigments have a volume
average particle diameter of 0.01 to 0.16 μm in inks.
Preferably, the self-dispersible carbon blacks exhibit
ionic properties, more preferably, have an anionic or cationic
charge.
Examples of the anionic hydrophilic groups include
-COOM, SO 3 M, PO 3 HM, PO 3 M 2 , SO 2 NH 2 , and -SO 2 NHCOR,
in which M represents one of hydrogen atom, alkaline metals,
ammonium, and organic ammoniums, R represents one of alkyl
groups having a carbon-atom number of 1 to 12, phenyl groups
which may be substituted by a substituent, and naphthyl groups
which may be substituted by a substituent. Among these,
preferable are color pigments to which surface -COOM or
-SO 3 M bonds.
M of alkaline metals in the hydrophilic group includes,
for example, lithium, sodium and potassium. Examples of the
organic ammoniums include mono- or tri-methyl ammonium,
mono- or tri-ethyl ammonium, mono or tri-methanol ammonium, and the like. As for the methods for producing the anionically charged color pigments, -COONa may be introduced on the surface of color pigments by way of, for example, oxidization-treating color pigments using sodium hypochlorite, sulfonating, or reacting with a diazonium salt.
The cationic hydrophilic groups are preferably quaternary ammonium groups, more preferably the quaternary ammonium groups shown below. Carbon blacks, to which at least one of these groups attaches, are preferable colorant in the present invention.
- NH 3 „ - NR 3 ^
The cationic self-dispersible carbon blacks, to which
hydrophilic groups bond, may be properly produced depending
on the application; for example, N-ethylpyridyl group shown
below can be attached to carbon black through treating with
3-amino-N-ethylpyridinium bromide.
The hydrophilic groups may be attached to the surface of
carbon black through another atomic group. The another
atomic group may be alkyl groups having a carbon-atom number
of 1 to 12, phenyl groups which may be substituted by a
substituent, and naphthyl groups which may be substituted by a
substituent. Specific examples of the hydrophilic groups and
another atomic groups attached to the surface of carbon black
are - C2H4COOM (M: one of alkaline metals and quaternary
ammoniums), -PI1SO3M (Ph: phenyl group, M: one of alkaline
metals and quaternary ammoniums), and -CsH 1 ONHs + .
Conventional organic pigments or inorganic pigment
particles may be coated with organic pigments or carbon blacks
to prepare complex pigments, and may be appropriately utilized
in the present invention. The methods for producing these
complex pigments may be, for example, deposition of organic
pigments on inorganic pigment particles or mechanochemical
processes by mechanically mixing and milling organic and
inorganic pigments. A layer of organosilane compounds, synthesized from polysiloxanes and alkylsilanes, may be
disposed between the organic and inorganic pigments to
strengthen the adhesion therebetween as required.
Examples of organic pigment include aniline black as
black pigment! anthraquinone, phthalocyanine blue,
phthalocyanine green, diaso, monoazo, pyranthoron, perylene,
heterocyclic yellow, quinacridone, (thio)indigo as color pigment.
Among these, carbon blacks, phthalocyanine pigments,
quinacridone pigments, monoazo yellow pigments, disazo yellow
pigments and heterocyclic yellow pigments are especially
preferable in terms of color developing ability.
Examples of phthalocyanine blue include copper
phthalocyanine blue and derivatives thereof (CI. pigment blue
15^3, 15:4), aluminum phthalocyanine, and the like. Examples
of quinacridone pigments include C.I. pigment orange 48, CI.
pigment orange 49, C.I. pigment red 122, C.I. pigment red 192,
C.I. pigment red 202, C.I. pigment red 206, C.I. pigment red 207,
C.I. pigment red 209, C.I. pigment violet 19, C.I. pigment violet
42, and the like. Examples of monoazo yellow pigments
include C.I. pigment yellow 74, C.I. pigment yellow 109, C.I.
pigment yellow 128, C.I. pigment yellow 151, and the like.
Examples of disazo yellow pigments include C.I. pigment yellow
14, C.I. pigment yellow 16, C.I. pigment yellow 17, and the like.
Examples of heterocyclic yellow pigments include C.I. pigment
yellow 117, C.I. pigment yellow 138, and the like. Other
coloring pigments may be found in "The Color Index, third
edition, by The Society of Dyers and Colorists (1982)".
The inorganic pigments may be exemplified by titanium
dioxide, silica, alumina, iron oxide, iron hydroxide, and tin
oxide; the particle shape is preferably of lower aspect ratios,
most preferably spherical. The color of the inorganic pigments
is preferably transparent or white in cases where chromatic
colorants are to be adsorbed, and may be black in cases where
black colorants are to be adsorbed. The primary particle
diameter of the organic pigment particles is preferably no more
than 100 nm, more preferably 5 to 50 nm.
The mass ratio of the inorganic pigment particles to the
organic pigments or carbon blacks as a -color material, i.e.
inorganic pigment particles ' ■ colorants, is preferably 3^ 1 to- 1 ^3
and more preferably 3 : 2 to 1-2. In cases where the mass ratio
of colorants is relatively low, color developing ability or tinting
strength may be poor, and in cases where the mass ratio of
colorants is relatively high, transparency or color tones may be
deteriorated.
Examples of colorant particles in which inorganic
pigment particles being coated with organic pigments or carbon
blacks include composite materials by Toda Kogyo Corporation
such as silica/carbon black composite material,
silica/phthalocyanine C.I. PB15:3 composite material,
silica/disazo yellow composite material, silica/quinacridone C.I.
PR122 composite material, and the like, ' the primary particle
diameters of these products are sufficiently small to be
employed.
When inorganic pigment particles with a primary
particle diameter of 20 nm are coated with an equivalent
amount of organic pigment, the primary particle diameter of
this pigment should become about 25 nm. When these
pigments can be dispersed into their primary particles using an
appropriate dispersant, an extremely fine pigment-dispersed
ink can be produced with a dispersing particle diameter of 25
nm. In these complex pigments, not only the organic pigment
on the surface affects the dispersion but also the properties of
the central inorganic pigment appear through the thin layer 2.5
nm thick, the selection of the pigment dispersant should be
based on both the organic and inorganic pigments.
Pigment Dispersant
The colorants in the second embodiment contain a
pigment dispersant. The pigment dispersant is preferably one
of anionic surfactants and nonionic surfactants having an HLB
value of 10 to 20.
Specific examples of the anionic surfactants include
polyoxyethylenealkylether acetate, alkylbenzene sulfonate (e.g.
NH 4 , Na, Ca), alkyldiphenylether disulfonate (e.g. NH4, Na, Ca),
dialkylsuccinate sodium sulfonates, naphthalenesulfonic acid
formalin condensate sodium salts, polyoxyethylene polycyclic
phenylether sulfonate salts (e.g. NH4, Na), lauric acid salts,
polyoxyethylene alkylether sulfonate salts and oleate salts.
Among these, dioctylsulfosuccinate Na salt and polyoxyethylene
styrenephenylether sulfonate NH4 salts are preferable in
particular.
Examples of the nonionic surfactants with an HLB value
of 10 to 20 include polyoxyethylene alkylether, polyoxyalkylene
alkylether, polyoxyethylene polycyclic phenylether, sorbitan
fatty ester, polyoxyethylene sorbitan fatty ester,
polyoxyethylene alkylphenyl ether, polyoxyethylene alkylamine,
polyoxyethylene alkylamide, and acetylene glycol. Among
these, polyoxyethylene laurylether, polyoxyethylene
beta-naphthylether, polyoxyethylene sorbitan monooleate, and
polyoxyethylene styrenephenylether are preferable in
particular.
The amount of the dispersants is preferably 1 to 100
parts by mass based on 100 parts by mass of the pigments, more
preferably 10 to 50 parts by mass. When the amount of the
dispersant is insufficient, the pigment may not be sufficiently
micronized, and when the amount is excessively high, the
excessive dispersant non-adsorbed onto pigments tends to affect
ink properties, resulting in image bleeding or deterioration of
water and scratch resistance.
The pigment dispersion may be produced by the process
using apparatuses such as homogenizers for high-speed stirring,
ball-dispersion kneaders such as a bead mill and ball mill,
shear-dispersion kneaders such as a roll mill, and ultrasonic
dispersers, after the organic dispersant is dissolved in an
aqueous medium to prepare a solution to which the pigment is
then added and moistened sufficiently followed by adding the
polymer dispersant. After the mixing and dispersing processes,
there often exist coarse particles in the resulting dispersion,
thus it is typically required to remove the coarse particles of
above 1 μm diameter using a filter or centrifugal separator in
order to prevent blockings of production lines.
The average particle diameter D50 of pigment dispersions
is preferably no more than 150 nm in the recording inks, more
preferably no more than 100 nm. When the average particle
diameter D50 is above 150 nm, the ejection stability may worsen
remarkably, resulting possibly in nozzle clogging or ink-ejection
deviation. When the average particle diameter D50 is no more
than 100 nm, the ejection stability may be promoted and color
saturation may be improved.
The amount of the pigment dispersions is preferably 2 to
15% by mass in the entire recording inks on the basis of solid content, more preferably 3 to 12% by mass. When the amount is below 2% by mass, color development and image density may be significantly lowered, and when the amount is above 15% by mass, the ink viscosity may rise excessively to deteriorate the ejection condition, and also the production cost may rise. Common Ingredients of Recording Inks of First to Third
Embodiments Surfactant It is preferred that the surfactant is one of silicone surfactants and fluorine-containing surfactants, provided that the surfactant preferably leads to lower surface tension and higher leveling ability, and does not diminish dispersion stability in combination with other colorants or humectantsJ in particular, fluorine-containing surfactants are preferable.
It is preferred that the fluorine-containing surfactants
contain 2 to 16 carbon atoms, to which fluorine atoms being bonded, per molecule, more preferably 4 to 16 carbon atoms. In cases where the carbon atoms to which fluorine atoms being bonded is less than 2, the effect of fluorine atom may be negligible, and in cases where more than 16, the ink-storage
stability may be lower.
Examples of the fluorine-containing surfactants include perfluoroalkyl sulfonic acid compounds, perfluoroalkyl
carboxylic acid compounds, perfluoroalkyl phosphate ester
compounds, perfluoroalkyl ethyleneoxide adducts, and
polyoxyalkylene ether polymer compounds having a
perfluoroalkylether group in their side chains. Among these,
the polyoxyalkylene ether polymer compounds having a
perfluoroalkylether group in their side chains are particularly
preferable in view of lower foaming property.
Examples of the perfluoroalkyl sulfonic acid compounds
include perfluoroalkyl sulfonic acid and perfluoroalkyl sulfonate
salts! examples of the perfluoroalkyl carboxylic compounds
include perfluoroalkyl carboxylic acid and perfluoroalkyl
carboxylate salts.
The perfluoroalkyl phosphate ester compounds include,
for example perfluoroalkyl phosphate ester and perfluoroalkyl
phosphate ester salts.
Examples of the polyoxyalkylene ether polymer
compounds having a perfluoroalkyl ether group in their side
chains include polyoxyalkylene ether polymer having a
perfluoroalkyl ether group in the side chains, sulfate ester salts
of polyoxyalkylene ether polymer having a perfluoroalkyl ester
group in the side chains and salts of polyoxyalkylene ether
polymer having a perfluoroalkyl ether group in the side chains.
Counter ions of the salts in these fluorine-containing
surfactants include Li, Na, K, NH 4 , NH 3 CH 2 CH 2 OH,
NH 2 (CH 2 CH 2 OH) 2 and NH(CH 2 CH 2 OH) 3 .
The fluorine-containing surfactants may be appropriately
synthesized or commercially available. >
Examples of the commercially available ones include
Surflon S- H l, S 112, S- 113, S 121, S- 131, S 132, S- 141, S- 145
(by Asahi Glass Co., Ltd.), Fullard FC-93, FC-95, FC-98, FC 129,
FC- 135, FC- 170C, FC-430, FC-431 (by Sumitomo 3M Ltd.),
Megafac F-470, F1405, F-474 (by Dainippon Ink And Chemicals,
Inc.), Zonyl TBS, FSP, FSA, FSN lOO, FSN, FSO- IOO, FSO,
FS-300, UR (by DuPont), FT- I lO, FT-250, FT-251, FT-400S,
FT- 150, FT-400SW (by Neos Co.) and PF- 151N (by Omnova Inc.).
Among these, FT I lO, FT-250, FT-251, FT 400S, FT- 150,
FT-400SW (by Neos Co.) and PF- 151N (by Omnova Inc.) are
particularly preferable in view of proper printing quality, in
particular color development and uniform-coloring property on
paper.
Specific examples of the fluorine-containing surfactants
are those represented by the following formulas,
(l) Anionic Fluorine-Containing Surfactant
In the above formula, Rf represents a mixture of
fluorine-containing hydrophobic groups represented by the
following formulas; A represents SO3X, COOX or -PO3X (X is a
counter anion, specifically hydrogen atom, Li, Na, K, NH4, NH 3 CH 2 CH 2 OH, NH 2 (CH 2 CH 2 OH) 2 , or NH(CH 2 CH 2 OH) 3 ).
CF,
In the above formula, Rf is a fluorine-containing group represented by the following formula, ' X is substantially the
same as above, n represents an integer of 1 or 2, and m represents 2-n.
F-(-CF 2 CF 2 -) Tγ CH 2 CH—
In the above formula, n represents an integer of 3 to 10.
Rf ' — S— C ^CH 2 -COO 1 X
In the above formula, Rf and X are substantially the same as defined above.
Rf -SO 3 -X
In the above formula, Rf and X are substantially the same as defined above.
(2) Nonionic Fluorine-Containing Surfactant
Rf-O- -CH 2 CH 2 O- -H
In the above formula, Rf is substantially the same as defined above, and n represents an integer of 5 to 20.
Rf -O H 2 CH 2 O -H
In the above formula, Rf is the same as defined above, and n represents an integer of 1 to 40. (3) Ampholytic Fluorine-Containing Surfactant
In the above formula, Rf is substantially the same as defined above. (4) Oligomer-Type Fluorine-Containing Surfactant
O -Rf"
-SO 3
-X
In the above formula, Rf represents a fluorine-containing group represented by the following formula, in which 1 represents an integer of 0 to 10 and X is substantially the same as defined above.
In the above formulas, n is an integer of 1 to 4.
In the above formula, Rf is substantially the same as
defined above; 1, m, and n represent each an integer of 0 to 10.
The silicone surfactants may be appropriately selected
depending on the purpose, preferably are those far from
degradation at higher pH; examples thereof include
polydimethylsiloxanes with modified side chains,
polydimethylsiloxanes with modified both ends,
polydimethylsiloxane with modified one end, and
polydimethylsiloxane with modified side chains and both ends.
The modifying group is preferably polyoxyethylene groups,
polyoxyethylene polyoxypropylene groups or the like in view of
appropriate properties as aqueous surfactants.
These surfactants may be appropriately synthesized or
commercially available; examples thereof are those available
from BYK Chemie GmbH, Shin-Etsu Silicones Co. Ltd., Dow
Corning Tray Co. Ltd, or the like.
The polyether-modified silicone surfactants may be
properly selected depending on the application, for example,
may be the compounds expressed by the formula below in which
polyalkyleneoxide units are introduced into Si-side chains of
dimethylpolysiloxanes.
C H C H C H C H
C H , -S i— O S i- O- S i- O — S i- C H
C H C H m n C H
In the formula above, m, n, a and b represent each an
integer; R and R' represent each an alkyl group or an alkylene
group.
The polyether-modified silicone surfactants may be
commercially available; examples thereof include KF-618,
KF-642 and KF 643 (by Shin-Etsu Chemical Co.).
In addition to the fluorine-containing surfactants and
silicone surfactants described above, anionic surfactants,
nonionic surfactants, and ampholytic surfactants are
employable as required.
Examples of the anionic surfactants include
polyoxyethylene alkylether acetate salts, dodecylbenzene
sulfonate salts, succinate ester sulfonate salts, lauryl acid salts,
and salts of polyoxyethylene alkylether sulfate.
Examples of the nonionic surfactants include acetylene
glycol surfactants, f ρolyoxyethylene alkylethers,
polyoxyethylene alkylphenylethers, polyoxyethylene alkylesters
and polyoxyethylene sorbitan fatty acid esters.
Specific examples of acetylene glycol surfactants
described above includes 2,4, 7,9-tetramethyl-5 decine-4, 7'diol, 3,6-dimethyl-4-octine-3,6-diol and 3, 5 dimethyl- l-hexine-3 ol.
The acetylene glycol surfactants may be commercially available,
for example, Surfynol 104, 82, 465, 485, and TG supplied (by Air
Products Co., USA).
Specific examples of the ampholytic surfactants described
above include lauryl aminopropionate salts, lauryl
dimethylbetaine, stearyl dimethylbetaine, lauryl
dihydroxyethylbetaine, lauryl dimethylamine oxide, myristyl
dimethylamine oxide, stearyl dimethylamine oxide,
dihydroxyethyllaurylamine oxide, polyoxyethylene palm oil
alkyl dimethylamine oxide, dimethylalkyl(palm)betaine and
dimethyllauryl betaine.
These surfactants may be commercially available
products by, for example, Nikko Chemicals Co. Ltd., Nippon
Emulsion Co. Ltd., Nippon Shokubai Co. Ltd., Toho Chemical
Industry Co. Ltd. , Kao Corporation, Adeka Co. Ltd., Lion
Corporation, Aoki Oil Industrial Co. Ltd., and Sanyo Chemical
Industries Ltd.
The surfactants described above may be used alone or in
combination. There exist some instances where a surfactant
hardly dissolves into an ink but dissolves easily with another
ink and the resulting solution is stable with time.
The content of the surfactants is preferably 0.01 to 3.0%
by mass, more preferably 0.5 to 2.0% by mass. When the
content is less than 0.01% by mass, the effect to add the
surfactants may be negligible, and when the content is more
than 3.0% by mass, image density may be lower and/or show
through may appear due to excessively high permeability into
recording media.
Water-Dispersible Resin
The water-dispersible resin may be appropriately
selected depending on the purpose from, for example, condensed
synthetic resins, addition synthetic resins and natural polymer
compounds.
Examples of the condensed synthetic resins include -
polyester resins, polyurethane resins, polyepoxy resins,
polyamide resins, polyether resins and silicone resins.
Examples of the addition synthetic resins include polyolefin
resins, polystyrene resins, polyvinyl alcohol resins, polyvinyl
ester resins, polyacrylic resins and unsaturated carboxylic acid
resins. Examples of the natural polymer compounds include
celluloses, rosins and natural rubbers.
The water-dispersible resin may be used in a form of
homopolymers or copolymers, and be selected from single-phase
type, core shell type, or power feed-type emulsions.
The water-dispersible resins may be those where the
resin itself has a hydrophilic group and is self-dispersible or
those where the resin itself has no dispersibility whereas the
dispersibility is imparted by a surfactant or a resin with a
hydrophilic group. Among these, ionomers of the polyester
resin and polyurethane resin, and emulsions of resin particles
obtained by emulsification/suspension polymerization of
unsaturated monomers are preferable. In cases of
emulsification polymerization of unsaturated monomers, the
water-dispersible resin can be easily obtained because the resin
emulsion is obtained by reacting in the water into which the
unsaturated monomer, a polymerization initiator, and a
surfactant, a chain transfer agent, a chelator and a pH adjuster
have been added, and objective natures are easily made because
the resin constitution is easily changed.
Examples of the unsaturated monomers include
unsaturated carboxylic acids, (meth)acrylate ester monomers,
(meth)acrylate amide monomers, aromatic vinyl monomers,
vinyl cyan compound monomers, vinyl monomers, allyl
compound monomers, olefin monomers, diene monomers,
oligomers having unsaturated carbons. These may be used
alone or in combination of two or more. Combination of these
monomers may make possible to flexibly modify various
properties, for example, polymerization reaction or graft
reaction using an oligomer polymerization initiator may lead to
modification of resin properties.
Examples of the unsaturated carboxylic acids include
acrylic acid, methacrylic acid, itaconic acid, fumaric acid and
maleic acid.
Examples of the monofunctional (meth)acrylate esters
include methyl methacrylate, ethyl methacrylate, isopropyl
methacrylate, n butyl methacrylate, isobutyl methacrylate,
n-amyl methacrylate, isoamyl methacrylate, n-hexyl
methacrylate, 2-ethylhexyl methacrylate, octyl methacrylate,
decyl methacrylate, dodecyl methacrylate, octadecyl
methacrylate, cyclohexyl methacrylate, phenyl methacrylate,
benzyl methacrylate, glycidyl methacrylate, 2-hydroxyethyl
methacrylate, 2-hydroxypropyl methacrylate,
dimethylaminoethyl methacrylate, methacryloxyethyltrimethyl
ammonium salts, 3-methacryloxypropyl trimethoxysilane,
methyl acrylate, ethyl acrylate, isopropyl acrylate, n-butyl
acrylate, isobutyl acrylate, n-amyl acrylate, isoamyl acrylate,
n-hexyl acrylate, 2-ethylhexyl acrylate, octyl acrylate, decyl
acrylate, dodecyl acrylate, octadecyl acrylate, cyclohexyl
acrylate, phenyl acrylate, benzyl acrylate, glycidyl acrylate,
2-hydroxyethyl acrylate, 2-hydroxypropyl acrylate,
dimethylaminoethyl acrylate and acryloxyethyltrimethyl
ammonium salts.
Examples of the multifunctional (meth)acrylate esters
include ethylene glycol dimethacrylate, diethylene glycol
dimethacrylate, triethylene glycol dimethacrylate, polyethylene
glycol dimethacrylate, l,3 butylene glycol dimethacrylate,
1,4-butylene glycol dimethacrylate, 1,6-hexanediol
dimethacrylate, neopentyl glycol dimethacrylate, dipropylene
glycol dimethacrylate, polypropylene glycol dimethacrylate,
polybutylene glycol dimethacrylate,
2,2'-bis(4-methacryloxydiethoxyphenyl)propane, trimethylol
propane trimethacrylate, trimethylol ethane trimethacrylate,
polyethylene glycol diacrylate, triethylene glycol diacrylate,
1,3-butylene glycol diacrylate, 1,4-butylene glycol diacrylate,
1,6-hexanediol diacrylate, neopentyl glycol diacrylate,
1,9-nonanediol diacrylate, polypropylene glycol diacrylate, --
2,2'-bis(4-acryloxypropyloxyphenyl)propane,
2,2'-bis(4-acryloxydieth'oxyphenyl)propane trimethylol propane
triacrylate, trimethylol ethane triacrylate, tetramethylol
methane triacrylate, ditrimethylol tetraacrylate, tetramethylol
methane tetraacrylate, pentaerythritol tetraacrylate and
dipentaerythritol hexaacrylate.
Examples of the (meth)acrylate amide monomers include
acrylamide, methacrylamide, N,N-dimethylacrylamide,
methylenebisacrylamide and 2-acrylamide-2-methylpropane
sulfonate.
Examples of the aromatic vinyl monomers include
styrene, alpha-methylstyrene, vinyltoluene, 4-t butylstyrene,
chlorostyrene, vinyl anisole, vinyl naphthalene and divinyl
benzene.
Examples of the vinylcyan monomers include
acrylonitrile and methacrylonitrile.
Examples of the allyl monomers include allyl sulfonic
acid and salts thereof, allylamine, allyl chloride, diallylamine
and diallyldimethyl ammonium salts; examples of the olefin
monomers include ethylene and propylene! examples of the
diene monomers include butadiene and chloroprene.
Examples of the vinyl monomers include vinyl acetate,
vinylidene chloride, vinyl chloride, vinyl ether, vinyl ketone,
vinyl pyrrolidone, vinyl sulfonic acid and salts thereof, vinyl
trimethoxysilane and vinyl triethoxysilane.
Examples of the oligomers having an unsaturated carbon
include styrene oligomers having methacryloyl group,
styrene-acrylonitrile oligomers having methacryloyl group,
methyl methacrylate oligomers having methacryloyl group,
dimethylsiloxane oligomers having methacryloyl group and
polyester oligomers having acryloyl group.
As for the water-dispersible resins, molecular chains are
likely to be disrupted by dispersion destruction or hydrolysis
under strongly alkaline or acidic conditions. Thus pH thereof
is preferably 4 to 12, preferably 6 to H, 1 and more preferably 7
to 9, particularly in view of miscibility with the
water-dispersible coloring agent.
The average particle diameter D50 of the
water-dispersible resins is associated with the viscosity of
dispersion liquids; that is, when compositions and solid
contents are the same, the smaller is the particle diameter, the
larger is the viscosity. As such, in order to prevent ink
viscosity to become excessively higher, the average particle
diameter D50 of water-dispersible resins is preferably 50 nm or
more. On the other hand, in cases where the particle diameter
is as large as a few tens microns, the particle size larger than
nozzle orifices of the ink-jet heads hiders the usage, or large
particles even with a diameter smaller than nozzle orifices tend
to impair ejection stability. Accordingly, the average particle
diameter D50 is preferably no larger than 200 nm, more
preferably no larger thanlδO nm.
The water-dispersible resins perform to fix the
water-dispersible colorants onto paper surface, and preferably
come to a film at ambient temperature so as to enhance the
fixing property of the colorants. Thus, the minimum
film-forming temperature (MFT) of the water-dispersible resins
is 30 0 C or below, more preferably 20 0 C or below
In addition, in cases where the glass transfer
temperature of the water-dispersible resins is -4O 0 C or below,
the resin films tend to be sticky and printed matters are
possibly tacky, thus, the water-dispersible resins preferably
have a glass transfer temperature of - 30 0 C or above.
The content of the water-dispersible resins in the
recording inks is preferably 4 to 30% by mass in terms of solid
content, more preferably 6 to 24% by mass. Humectant
The recording ink according to the present invention
involves water as a liquid medium and thus also a humectant in
order to prevent drying of the ink and to improve dispersion
stability. The humectant may provide favorable effects to
improve solubility and to prevent inferior injection due to water
evaporation.
The humectant may be properly selected depending on
the application; examples thereof include polyvalent alcohols,
polyvalent alcohol alkylethers, polyvalent alcohol arylethers,
nitrogen-containing heterocyclic compounds, amides, amines,
sulfur-containing compounds, propylene carbonate, ethylene
carbonate and the like. These may be used alone or in
combination.
Examples of the polyvalent alcohols include glycerin,
diethylene glycol, 1,3-butanediol, 3 methyl- l,3 butanediol,
triethylene glycol, propylene glycol, dipropylene glycol,
trimethylol propane, trimethylol ethane, ethylene glycol,
tripropylene glycol, tetraethylene glycol, hexylene glycol,
polyethylene glycol, polypropylene glycol, 1,5-pentanediol,
1,6-hexanediol, glycerol, l,2,6 hexanetriol, l,2,4 butanetriol,
1,2,3-butanetriol, petriol, and the like.
Examples of the polyvalent alcohol alkyl ethers include
ethylene glycol monoethyl ether, ethylene glycol monobutyl
ether, diethylene glycol monomethyl ether, diethylene glycol
monoethyl ether, diethylene glycol monobutyl ether,
tetraethylene glycol monomethyl ether, propylene glycol
monoethyl ether, and the like. Examples of the polyvalent
alcohol arylethers include ethylene glycol monophenyl ether,
ethylene glycol monobenzyl ether, and the like.
Examples of the nitrogen-containing heterocyclic
compounds include 2-pyrrolidone, Nτnethyl-2-pyrrolidone,
N-hydroxyethyl-2-pyrrolidone, 1, 3-dimethyl imidazoledione,
epsilon-caprolactam, gamma-butyrolactone, and the like.
Examples of the amides include formamide, N-methyl
formamide, N,N-dimethyl formamide, and the like.
Examples of the amines include monoethanol amine,
diethanol amine, triethanol amine, monoethyl amine, diethyl
amine, triethyl amine, and the like. Examples of the
sulfur-containing compounds include dimethyl sulfoxide,
sulfolane, thiodiethanol, and the like.
Other humectants are preferably those containing
sugars, " examples of the sugars include monomeric sugars, two
sugars, oligosaccharides (including trisaccharide and
tetrasaccharide) and polysaccharides. Specific examples
include glucose, mannose, fructose, ribose, xylose, arabinose,
galactose, maltose, cellobiose, lactose, sucrose, trehalose, malt
triose, and the like. The polysaccharides are broadly defined
herein as sugars, which encompass the substances broadly
existing in natural world, such as alpha-cyclodextrin and
cellulose. Derivatives of these sugars include reducing sugars
of the above sugars such as sugar alcohols expressed by General
Formula: HOCH 2 (CHOH) nCH 2 OH where "n" represents an
integer of 2 to 5ϊ saccharides such as aldonic acid and uronic
acid, ' amino acid, thio acid, and the like. Among these, sugar
alcohols are preferable, and specific examples thereof include
maltitol and sorbitol.
Among these humectants, glycerin, diethylene glycol,
1,3-butanediol, 3-methyl- l,3-butanediol, triethylene glycol,
1,6-hexanediol, propylene glycol, 1,5-pentanediol, dipropylene
glycol and trimethylol propane are particularly preferable in
view of storage and discharge stability.
The mass ratio of the pigments to the humectants
significantly affects the ink discharge stability from ink heads.
When the amount of humectants is insufficient compared to
solid content of pigments, water evaporation near the ink
meniscus of nozzles may result in discharge failure.
The content of humectants is preferably 10 to 50% by
mass and in the recording inks, more preferably 15 to 35% by
mass, still more preferably 22.5 to 32.5% by mass. The
recording inks within this range may advantageously afford
drying, storage, and reliability items. When the content is less
than 10% by mass, the inks tend to rapidly dry at nozzle faces
possibly to cause inferior ejection, meanwhile when the content
is more than 50% by mass, the drying velocity is lower on paper
surface, which may also impair printing quality of characters on
regular paper.
Wetting Agent
The wetting agents preferably contain at least a polyol
compound whose solubility is 0.2 to 5.0% by mass in water at
20 0 C. Examples of the polyol compounds include aliphatic
diols such as 2-ethyl-2 methyl- l,3-peopanediol,
3, 3 dimethyl l,2-butanediol, 2,2 diethyl l, 3-propanediol,
2 -methyl- 2 -propyl- 1, 3 -propanediol, 2,4-dimethyl-2,4-pentanediol,
2,5-dimethyl-2, 5-hexanediol, 5"hexene- l,2-diol and
2-ethyl- l, 3-hexanediol. Among these, 2-ethyl- l,3-hexanediol
and 2,2,4-trimethyl- l, 3-pentanediol are particularly preferable.
The other wetting agents suited to simultaneous use may be properly selected as long as capable of adjusting desirable
physical properties; examples thereof include alkyl or allyl
ethers of polyhydric alcohols such as diethyleneglycol
monophenylether, ethyleneglycol monophenylether,
ethyleneglycol monoallylether, diethyleneglycol
monophenylether, diethyleneglycol monobutylether,
propyleneglycol monobutylether and tetraethyleneglycol
chlorophenylether> " and lower alcohols such as ethanol.
The content of the wetting agents in the inks is
preferably 0.1% by mass to 4.0% by mass. When the content is
less than 0.1% by mass, drying speed may be lower, thus
possibly resulting in bleeding of images, and when the content
is more than 4.0% by mass, dispersion stability of the colorants
may degrade, nozzle clogging tends to easily occurs, and image
density tends to decrease or show through tends to occur due to
excessively higher permeability into recording media.
pH Adjuster
The pH adjusters may be properly selected as long as
giving no adverse effect on recording inks and able to adjust pH
within 7 to 11; examples thereof include alcohol amines, alkali
metal hydroxides, ammonium hydroxides, phosphonium
hydroxides and alkali metal carbonates. In cases where the pH
exceeds 11, the materials of ink-jet heads and/or ink-supply
units may be dissolved, and such troubles may occur as
degradation or leakage of inks, inferior ink-ejection, or the like.
Examples of the alcohol amines include diethanolamine,
triethanolamine and 2-amino-2-ethyl- l,3-propanediol; examples
of the hydroxides of alkali metal include lithium hydroxide,
sodium hydroxide and potassium hydroxide.
Examples of the ammonium hydroxides include
ammonium hydroxide, quaternary ammonium hydroxide and
quaternary phosphonium hydroxide! examples of the alkali
metal carbonates of include lithium carbonate, sodium
carbonate and potassium carbonate.
The other ingredients may be appropriately selected
depending on the purpose, and include, for example,
antiseptic/antifungal agents, chelating reagents, antirust
agents, antioxidants, UV ray absorbers, oxygen absorbers and
light stabilizers.
Examples of the antiseptic/antifungal agents include
sodium dehydroacetate,' sodium sorbate, sodium
2-pyridinethiol- l-oxide, sodium benzoate and sodium
pentachlorophenol.
Examples of the chelating reagents include sodium
ethylenediamine tetraacetate, sodium nitrilotriacetate, sodium
hydroxyethyl ethylenediamine triacetate, sodium
diethylenetriamine pentaacetate and sodium uramil diacetate.
Examples of r the antirust agents include, acidic sulfite
salts, sodium thiosulfate, thiodiglycolic acid ammonium,
diisopropylammonium nitrate, pentaerythritol tetranitrate,
dicyclohexylammonium nitrate and benzotriazole.
Examples of the antioxidants include phenol antioxidants
(including hindered phenol antioxidants), amine antioxidants,
sulfur antioxidants and phosphorus antioxidants.
Examples of the phenol antioxidants (including hindered
phenol antioxidants) include butylated hydroxyanisole,
2,6-di-tert butyl-4-ethylphenol,
stearyl-beta-(3,5-di-tert butyl-hydroxyphenyl)propionate,
2,2'-methylene bis(4-methyl-6-tert-butylphenol),
2,2'-methylene-bis(4-ethyl-6-tert-butylphenol),
4,4'-butylidene-bis(3-methyl-6-tert-butylphenol),
3,9-bis[l, l-dimethyl-2- [beta-(3-tert-butyl-4-hydroxy-5-
methyphenyl)propionyloxy]ethyl] -2,4,8, 10-tetraixaspiro-
[5.5]undecane, 1, 1, 3- tris(2- methyl- 4-hydroxy 5 -tert-
butylphenyl)butane, l,3, 5-trimethyl-2,4,6-tris(3,5-di-tert-butyl-
4-hydroxybenzyl)benzene and tetraxis[methylene-3-(3', 5'-di-
tert- butyl-4'-hydroxyphenyl)propionate]methane.
Examples of the amine antioxidants include
phenyl-beta-naphthylamine, alpha- naphthylamine,
N,N'-di-sec-butyl-p -phenylenediamine, phenothiazine,
N,N'-diphenyl-p-phenylenediamine, 2,6-di-tert-butyl-p-cresol,
2,6-di tert-butylphenol, 2, 4- dimethyl- 5 -tert butyl-phenol, butyl
hydroxyanisole, 2, 2' -methylene bis(4- methyl- 6-tert-butylphenol),
4,4'-butylidene bis(3 -methyl- 6-tert-butylphenol),
4,4'-thiobis(3-methyl-6-tert-butylphenol),
tetraxis [methylene- 3-(3, 5-di-tert butyl-4-dihydroxypheny I)-
propionatelmethane and l, l,3-tris(2 methyl-4-hydroxy-5-
tert"butylphenyl)butane.
Examples of the sulfur antioxidants include dilauryl
3,3'-thiodipropionate, distearyl thiodipropionate, lauryl stearyl
thiodipropionate, dimyristyl 3,3'-thiodipropionate, distearyl
beta,beta'-thiodipropionate, 2-mercaptobenzimidazole and
dilauryl sulfide.
Examples of the phosphorous antioxidants include
triphenyl phosphite, octadecyl phosphite, triisodecyl phosphite,
trilauryl trithiophosphite, and trinonylphenyl phosphite.
Examples of the UV-ray absorbers include benzophenone
UV-ray absorbers, benzotriazole UV-ray absorbers, salicylate
UV-ray absorbers, cyanoacrylate UV-ray absorbers, and nickel
complex salt UV-ray absorbers.
Examples of the benzophenone UV-ray absorbers include
2 -hydroxy- 4-n-octoxybenzophenone,
2-hydroxy-4 n dodecyloxybenzophenone,
2,4-dihydroxybenzophenone, 2 -hydroxy- 4-methoxybenzophenone,
and 2,2',4,4'-tetrahydroxybenzophenone.
Examples of the benzotriazole UV-ray absorbers include
2-(2'-hydroxy-5'-tert-octylphenyl)benzotriazole,
2-(2'-hydroxy- 5'-methylphenyl)benzotriazole,
2-(2' hydroxy-4' octoxyphenyl)benzotriazole, and 2-(2'-hydroxy- 3'-tert butyl-5'-methylphenyl)-5-chlorobenzotriazole.
Examples of the salicylate UV-ray absorbers include
phenyl salicylate, p-tert-butylphenyl salicylate, and
p-octylphenyl salicylate.
Examples of the cyanoacrylate UV-ray absorbers include
ethyl-2-cyano-3,3'-diphenyl acrylate,
methyl-2-cyano-3-methyl-3-(p-methoxyphenyl) acrylate, and
butyl-2-cyano-3-methyl-3-(p methoxyphenyl) acrylate,
Examples of the nickel complex salt UV-ray absorbers
include nickel bis(octylphenyl) sulfide,
2,2'-thiobis(4-tert-octylphelate)-n-butylamine nickel (II),
2,2'-thiobis(4-tert-octylphelate)-2-ethylhexylamine nickel (II)
and 2,2'-thiobis(4-tert-octylphelate) triethanolamine nickel (II).
The recording inks according to the present invention
may be produced by dispersing or dissolving a pigment
dispersion according to the present invention, at least a silicone
surfactant or a fluorine-containing surfactant, a
water-dispersible resin, a humectant, and optional other
ingredients into an aqueous medium, and further stirring and
mixing them as required. The dispersing step may be carried
out using a sand mill, homogenizer, ball mill, paint shaker, or
ultrasonic dispersant, and the stirring and mixing step may be
carried out using a conventional stirring device equipped with
stirring blades, a magnetic stirrer, or high speed dispersing
device.
The physical properties of the inventive recording inks
may be properly selected depending on the application;
preferably the viscosity and the surface tension are within the
ranges described below. The viscosity of the inventive recording inks is preferably
no more than 20 mPa-s at 25°C, more preferably no more than
15 mPa-s. When the viscosity is above 20 mPa-s, the ejection
stability may be difficult to be maintained depending on head
configuration.
The surface tension of the inventive recording inks is
preferably no more than 35 mN/m at 25°C, more preferably no
more than 30 mM/m. When the surface tension is above 35
mN/m, ink leveling may hardly occur on recording media and
the drying period may be prolonged.
The color of recording inks according to the present
invention may be appropriately selected depending on the
purpose, and may be yellow, magenta, cyan or black.
Recording using an ink set combining two or more of these
colors may make possible to form multicolor images! recording
using all-color ink set may make possible to form full color
images.
The recording inks according to the present invention
may be suitably applied to substantially any printers equipped
various ink-jet heads, for example, so-called piezoelectric-type
ink-jet heads where a volume in an ink flow path is changed to
eject ink drops through deforming a vibration plate, which
forms a wall of the ink flow path, by action of a piezoelectric
element as a pressure-generating means to press to the ink in
the ink flow path (see JP-A No. 02-51734); so-called thermal
ink-jet heads where bubbles generate by heating an ink in an
ink flow path using an exothermic resistive element (see JP-A
No. 61-59911); electrostatic ink-jet heads where an electrode
and a vibration plate, which form a wall of an ink flow path, are
disposed in an opposed position, and a volume in an ink flow
path is changed to eject an ink by electrostatic power generated
between the electrode and the vibration plate (see JP-A No.
06-71882).
The recording inks according to the present invention can
be utilized for a variety of articles such as fountain pens, ball
pens, magic pens, and sign pens, in particular applied as ink-jet
recording inks to image forming apparatuses such printers in
ink-jet recording, more specifically, printers having a function
to facilitate printing fixation by heating paper or inks at 50°C
to 200°C during, before or after the printing. In addition, the
recording inks according to the present invention can applied
suitably for ink cartridges, ink recorded matters, ink-jet
recording apparatuses, and ink-jet recording methods according
to the present invention.
Ink Cartridge
The inventive ink cartridges have an inventive recording
ink in a container and other optional members as required.
The container may be, without limitation, appropriately
selected in terms of shape, structure, size, and material,
depending on the purpose; preferable examples thereof are ink
bags formed of aluminum-laminate films or resin films.
The ink cartridge will be explained with reference to
FIGs. 1 and 2. FIG. 1 is an exemplary inventive ink cartridge,
and FIG. 2 shows the ink cartridge packed within a casing or
outer packing.
An ink is introduced from an ink inlet 242 into an ink
bag 241 of the ink cartridge 200, then the ink bag 241 is
degassed and the ink inlet 242 is sealed by fusion bond, as
shown in FIG. 1. In use, the ink is supplied to the apparatus
through piercing an ink outlet 243 of a rubber member.
The ink bag 241 is typically formed from a packing
material such as aluminum-laminate film having no
air-permeability. As shown in FIG. 2, the ink bag 241 is
typically housed in a plastic cartridge case 244 and detachably mounted to various ink-jet recording apparatuses.
The inventive ink cartridges have the inventive recording
inks and are used by detachably amounting to various ink-jet
recording apparatuses, and particularly preferably to the
inventive ink-jet recording apparatuses described later.
Ink-jet Recording Apparatus and Ink Jet Recording Method
The inventive ink-jet recording apparatuses have at least
an ink ejecting unit and other optional units such as a stimulus
generation unit and a control unit.
The inventive ink-jet recording method contains at least
an ink ejecting step and also other optional steps such as a
stimulus generation step and a control step . The inventive
ink-jet recording method may be suitably carried out by the
inventive ink-jet recording apparatus; the ink ejecting step may
be suitably carried out by the ink ejecting unit.
Ink Ejecting Step and Ink Ejecting Unit
The ink ejecting step is one to eject the inventive
recording ink by applying a stimulus to the recording ink
thereby to form images.
The ink ejecting unit is one to eject the inventive
recording ink by applying a stimulus to the recording ink
thereby to form images. The ink ejecting may be properly
selected depending on the application; examples thereof include
various nozzles for f ink-jet printing.
The stimulus may be properly selected depending on the
application! examples thereof include heat, pressure, vibration,
and light. These may be used alone or in combination of two or
more. Among these, the heat and the pressure are preferable.
Examples of the stimulus generation unit include heating
devices, pressurizing devices, piezoelectric elements, vibration
generating devices, ultrasonic oscillators, and lights, more
specifically, piezoelectric actuators such as piezoelectric
elements, thermal actuators which utilize a phase change by
membrane boiling of the liquid using an electric thermal
conversion element such as an exothermal resistive element,
shape memory alloy actuators using a metallic phase change by
thermal change, and electrostatic actuators using an
electrostatic power.
The way to eject the recording ink may be properly ■■
selected depending on the stimulus! in cases where the stimulus
is derived by "heat", such a method is available as heat energy
corresponding to recording signals is imparted using a thermal
head to the recording ink in a recording head to generate
bubbles in the recording ink by the heat energy and the
recording ink is jetted and ejected as liquid drops from a nozzle
pore of the recording head by pressure of the bubbles. In cases
where the stimulus is derived by "pressure", such a method is
available that a piezoelectric element is bended and a volume in
a pressure room is reduced to eject the recording ink as droplets
from the nozzle pore of the recording head by applying voltage
to the piezoelectric element adhered at a position called the
pressure room in the ink flow path in the recording head.
The droplet size of ejected recording inks is preferably 3
to 40 pi, the speed of ejected drops is preferably 5 to 20 m/s, the
driving frequency is preferably 1 kHz or more, and the
resolution is preferably 300 dpi or more.
The control unit may be properly selected depending on
the purpose! examples thereof include instruments such as
sequencers and computers.
An embodiment to carry out the inventive ink-jet
recording method by the inventive ink-jet recording apparatus
will be described with reference to drawings. The ink-jet
recording apparatus shown in FIG. 3 has a main body 101, -a
paper supply tray 102 mounted to the main body 101, a paper
discharge tray 103 for stocking the paper on which images being
recorded, and an ink cartridge section 104. An operation
section 105 of operation keys and displays etc. is disposed on
the ink cartridge loading section 104. The ink cartridge
section 104 has an openable/closable front cover 115 for
detaching the ink cartridge 201.
As shown in FIGs. 4 and 5, a carriage 133 is retained
with freely sliding in a main scanning direction by a guide rod 131 which is a guide member bridged laterally to right and left
side plates (not shown) and a stay 132, and is moved and
scanned by a main scanning motor (not shown) in an arrow
direction in FIG. 5.
In the carriage 133, a recording head 134 formed of four
heads to eject jet-ink drops of respective colors, i.e. yellow (Y),
cyan (C), magenta (M) and black (B), is loaded such that
multiple ink ejecting openings are arranged in a direction that
intersects with the main scanning direction with the ink
ejecting direction being directed downward.
The ink-jet recording head of the recording head 134
may be those containing a piezoelectric actuator such as a
piezoelectric element, thermal actuator utilizing phase change
by membrane boiling of the liquid using the electric thermal
conversion element such as an exothermal resistive element, a
shape memory alloy actuator using a metallic phase change by
thermal change, and an electrostatic actuator using the
electrostatic power, as the energy generation unit to jet the
recording ink.
The carriage 133 has a subtank 135 for each color to
supply each color ink. The inventive recording ink is supplied
from an inventive ink cartridge 201 mounted in the ink
cartridge loading section 105 to the subtank 135 through the
supplying tube for the recording ink (not shown).
Meanwhile, a paper supply section which supplies the
paper 142 taken on a paper stacking section 141 of the paper
supply tray 102 comprises a half moon type roller or paper
supply roller 143 which separates and feeds the paper one by
one from the paper stacking section 141 and a separation pad
144 opposed to the paper supply roller 143 and composed of the
material with large friction coefficient, and this separation pad
144 is urged toward the paper supply roller 143 side.
A feeding section for feeding the paper supplied from the
paper supply section beneath the recording head 134 has a
feeing belt 151 for feeding the paper 142 by absorbing
electrostatically, a counter roller 152 for feeding the paper 142
sent through a guide 145 from the paper supply section by
sandwiching with the feeding belt 151, a feeding guide 153 for
feeding the paper sent in a nearly vertical upward direction on
the feeding belt 151 by changing the direction of the paper at
about 90°, and a tip pressurizing roller 156 biased to the
feeding belt 151 side with a pushing member 154. An
electrical charging roller 156 which is an electrical charge mean
to charge the surface of the feeding belt 151 is also comprised.
The feeding belt 151 is an endless belt, is disposed
between a feeding roller 157 and a tension roller 158, and is
capable of going around in a belt feeding direction. This
feeding belt 151 has a surface layer which is a paper absorbing
surface formed from, for example, a resin material with a
thickness of about 40 μm to which resistance control has not
been given, for example, a copolymer of tetrafluoroethylene and
ethylene, and a back layer (medium resistant layer, an earth
layer) to which the resistance control by carbon has been given
with the same material as this surface layer. A guide member
161 corresponding to the printing region by the recording head
134 is disposed on the back side of the feeding belt 151. A
paper discharging section for discharging the paper 142
recorded at the recording head 134 comprises a separation nail
171 for separating the paper 142 from the feeding belt 151, a
paper discharging roller 172 and a discharging half moon type
roller 173. A paper discharge tray 103 is disposed beneath the
paper discharging roller 172.
A both side paper supply unit 181 is detachably loaded
on the backside section of the main body 101. The both side
paper supply unit 181 takes in the paper 142 returned in a
reverse direction rotation of the feeding belt 151, reverses the
paper 142 and supplies it again between the counter roller 152
and the feeding belt 151. A manual paper supply section 182 is
provided on the upper surface of the both side paper supply unit
181.
In this ink-jet recording apparatus, the paper 142 is
separated and supplied one by one from the paper supply
section, the paper 142 supplied in the nearly vertical upward
direction is guided by the guide 145, and fed by being
sandwiched with the feeding belt 151 and the counter roller 152.
The tip of the paper is further guided by the feeding guide 153,
mounted on the feeding belt 151 at the tip pressurizing half
moon type roller 155, and changed in about 90° in its feeding
direction.
At that time, the feeding belt 157 is charged by the
electrical charging roller 156, and the paper 142 is fed by being
absorbed electrostatically. The ink drop is jetted onto the
stopping paper 142 to record one line by driving the recording
head 134 depending on the image signals with moving the
carriage 133 there, and next line is recorded after feeding the
paper 142 to a given amount. A recording operation is
terminated by receiving a recording termination signal or a
signal that a back end of the paper 142 has reached the
recording region, then the paper 142 is discharged to the paper
discharge tray 103.
When a remaining amount near end of the recording ink
in the subtank 135 is detected, the recording ink in a given
amount is supplied from the ink cartridge 201 to the subtank
135.
In this ink-jet recording apparatus, when the recording
ink in the inventive ink cartridge 201 is finished out, a housing
in the ink cartridge 201 can be decomposed and only the ink bag
inside can be changed. Even when the ink cartridge is
constituted in vertical mounted front loading, it is possible to
stably supply the recording ink. Therefore, even when
disposed by occupying upwards of the main body 101, for
example, even when housed in a rack or an object has been
placed on the main body 101, it is possible to easily change the
ink cartridge 201.
Here, the present invention is described with respect to
the serial type (shuttle type) where the carriage being scanned,
the inventive recording inks can also be likewise applied to line
type ink-jet recording apparatuses having a line-type head.
The inventive ink-jet recording apparatuses and the
ink-jet recording methods can be applied to various recordings
based on ink-jet recording systems, for example, to printers for
ink-jet recording, facsimile apparatuses, copying apparatuses,
printer/facsimile/copier composite machines, and the like
Ink Recorded Matter
The inventive ink recorded matters are those recorded by
means of inventive ink-jet recording apparatuses and inventive
ink-jet recording methods. The inventive ink recorded matters
have images formed on recording media using the inventive
recording inks.
The recording media may be properly selected depending
on the purpose; examples thereof include regular paper, glossy
paper, special paper, fabrics, films, OHP sheets, or the like.
These may be used alone or in combination.
The inventive ink recorded matters are of high image
quality, with no bleeding, and excellently stable with time,
therefore can be suitably utilized for various printing,
literatures or documents with a variety of images and/or letters.
Examples
The present invention will be explained with reference to
examples, but it should be understood that the present
invention is not limited thereto at all. In the following
descriptions, all parts and percent are based on "mass" unless
indicated otherwise.
Preparation Example A- I
Preparation of Solution A- I of Polymer Dispersion Stabilizer
A mixture of ingredients shown below were mixed under
heating by a mechanical stirrer to dissolve alpha-olefin/maleic
anhydride copolymer (I), then a minute amount of insoluble
matters were filtered off using a filter having an average pore
size of 5 μm, thereby to prepare the solution A- I of polymer
dispersion stabilizer.
Alpha-olefin/maleic anhydride copolymer (I) * x) 10.0 parts
IN KOH aqueous solution *2) 68.62 parts
Deionized water 21.38 parts
1) T-YPI lO by Seico PMC Co., carbon-atom number of
olefin chain: 12 to 14, acid value: 385 mgKOH/g, mass average
molecular weight: 9000
2) 1.0 time amount of alkali on the basis of acid value
Preparation Example A-2
Preparation of Solution B of Polymer Dispersion Stabilizer
A mixture of ingredients shown below were mixed under
heating by a mechanical stirrer to dissolve alpha-olefin/maleic
anhydride copolymer (II), then a minute amount of insoluble
matters were filtered off using a filter having an average pore
size of 5 μm, thereby to prepare the solution B of polymer
dispersion stabilizer.
Alpha-olefin/maleic anhydride copolymer (II) * x) 10.0 parts
IN NaOH aqueous solution *2 > 28.08 parts
Deionized water 61.92 parts
1) T-YPl I l by Seico PMC Co., carbon-atom number of
olefin chain: 16 to 18, acid value : 221 mgKOH/g, mass average
molecular weight: 11000
2) 1.0 time amount of alkali on the basis of acid value
Preparation Example A-3
Preparation of Solution C of Polymer Dispersion Stabilizer
A mixture of ingredients shown below were mixed under
heating by a mechanical stirrer to dissolve alpha olefin/maleic
anhydride copolymer (III), then a minute amount of insoluble
matters were filtered off using a filter having an average pore
size of 5 μm, thereby to prepare the solution C of polymer
dispersion stabilizer.
Alpha-olefin/maleic anhydride copolymer (III) * x) 10.0 parts
IN LiOH aqueous solution *2) 17.34 parts
Deionized water 72.66 parts
1) T-YP112 by Seico PMC Co., carbon-atom number of
olefin chain: 20 to 24, acid valued 190 mgKOH/g, mass average
molecular weight: 10000
2) 1.2 times amount of alkali on the basis of acid value
Preparation Example A 4
Preparation of Solution D of Polymer Dispersion Stabilizer
A mixture of ingredients shown below were mixed under
heating by a mechanical stirrer to dissolve alpha-olefin/maleic
anhydride copolymer (IV), then a minute amount of insoluble
matters were filtered off using a filter having an average pore
size of 5 μm, thereby to prepare the solution D of polymer
dispersion stabilizer.
Alpha-olefin/maleic anhydride copolymer (IV) * x) 10.0 parts
IN ammonia aqueous solution *2 > 25.15 parts
Deionized water 64.85 parts
1) T-YP113 by Seico PMC Co., carbon-atom number of olefin
chain: 16 to 18, acid value : 310 mgKOH/g, mass average
molecular weight: 11400
2) 1.5 times amount of alkali on the 1 basis of acid value
Example A- I
Preparation of Pigment Dispersion I
Monoazo yellow pigment * * ) 20.0 parts
Polyoxyethylene beta-naphthylether (RT- 100) *2 > 6.6 parts
Deionized water 73.4 parts
1) C.I. pigment yellow 74, by Dainichiseika Color &
Chemicals Mfg. Co.
2) nonionic surfactant, HLB value: 18.5, by Takemoto Oil
& Fat Co.
Initially, the nonionic surfactant described above was
dissolved into deionized water to prepare a solution, then the
solution was mixed with to wet the pigment described above
sufficiently. The mixture was then dispersed at 2000 rpm for 4
hours by use of KDLA Model Dyno-Mill wet-type disperser (by
WAB Machinery Co.) filled with zirconia beads of 0.5 mm
diameter thereby to prepare a primary pigment dispersion.
The solution A- I of polymer dispersion stabilizer described
above was add in an amount of 20.0 parts to the primary
pigment dispersion to stir the mixture sufficiently thereby to
prepare pigment dispersion I. The average particle diameter
D50 of the pigment dispersion I was 49 nm in accordance with
the measurement using UPA-EX150 (by Micro Track Co.).
Example A-2
Preparation of Pigment Dispersion II
Quinacridone pigment (CI. pigment red 122) M) 20.0 parts
Polyoxyethylene laurylether (DKS NL-450) *2 > 6.6 parts
Deionized water 73.4 parts
1) by Dainichiseika Color & Chemicals Mfg. Co.
2) nonionic surfactant, HLB value : 18.3, by Dai-ichi Kogyo
Seiyaku Co.
Initially, the nonionic surfactant described above was
dissolved into deionized water to prepare a solution, then the
solution was mixed with to wet the pigment described above
sufficiently. The mixture was then dispersed at 2000 rpm for 2
hours by use of KDLA Model Dyno-Mill wet-type disperser (by
WAB Machinery Co.) filled with zirconia beads of 0.5 mm
diameter thereby to prepare a primary pigment dispersion-.
The solution B of polymer dispersion stabilizer described above
was add in an amount of 20.0 parts to the primary pigment
dispersion to stir the mixture sufficiently thereby to prepare
pigment dispersion II. The average particle diameter D50 of
the pigment dispersion II was 81 nm in accordance with the
measurement using UPA-EX150 (by Micro Track Co.).
Example A-3
Preparation of Pigment Dispersion III
Phthalocyanine pigment * 1} 20.0 parts
Polyoxyethylene styrenephenylether *2) 6.6 parts
Deionized water » 73.4 parts
1) C.I. pigment blue 15 : 3, by Dainichiseika Color &
Chemicals Mfg. Co.
2) Noigen EA- 197, nonionic surfactant, HLB value: 17.5,
by Dai-ichi Kogyo Seiyaku Co.
Initially, the nonionic surfactant described above was
dissolved into deionized water to prepare a solution, then the
solution was mixed with to wet the pigment described above
sufficiently. The mixture was then dispersed at 2000 rpm for 2
hours by use of KDLA Model Dyno-Mill wet-type disperser (by
WAB Machinery Co.) filled with zirconia beads of 0.5 mm
diameter thereby to prepare a primary pigment dispersion.
The solution C of polymer dispersion stabilizer described above
was add in an amount of 20.0 parts to the primary pigment
dispersion to stir the mixture sufficiently thereby to prepare
pigment dispersion III. The average particle diameter D50 of
the pigment dispersion III was 83 nm in accordance with the
measurement using UPA-EX150 (by Micro Track Co.).
Example A-4
Preparation of Pigment Dispersion IV
Silica/disazo yellow complex pigment n) 24 parts
Sodium dioctylsulfosuccinate (Newcol 291M) *2) 8 parts
Deionized water 68 parts
1) inorganic/organic ratio : 1/1, primary particle size : 17
nm, by Toda Kogyo Co.
2) anionic surfactant, by Nippon Nyukazai Co.
Initially, the surfactant described above was dissolved
into deionized water to prepare a solution, then the solution
was mixed with to wet the pigment described above sufficiently.
The mixture was then dispersed at 2000 rpm for 2 hours by use
of KDLA Model Dyno Mill wet-type disperser (by WAB
Machinery Co.) filled with zirconia beads of 0.5 mm diameter
thereby to prepare a primary pigment dispersion. The solution
C of polymer dispersion stabilizer described above was add in
an amount of 20.0 parts to the primary pigment dispersion to
stir the mixture sufficiently thereby to prepare pigment
dispersion IV. The average particle diameter D50 of the
pigment dispersion IV was 39 nm in accordance with the -
measurement using UPA EX150 (by Micro Track Co.).
Example A-5
Preparation of Pigment Dispersion V
Silica/quinacridone PR122 complex pigment M) 28 parts
Anionic surfactant High Tehnol NF- 17 *2) 9.2 parts
Deionized water 62.8 parts
l) inorganic/organic ratio: 1/1, primary particle size: 16 nm,
by Toda Kogyo Co.
2) polyoxyethylene styrenephenylether ammonium sulfonate
by Dai ichi Kogyo Seiyaku Co.
Initially, the surfactant described above was dissolved
into deionized water to prepare a solution, then the solution
was mixed with to wet the pigment described above sufficiently.
The mixture was then dispersed at 2000 rpm for 2 hours by use
of KDLA Model Dyno-Mill wet-type disperser (by WAB
Machinery Co.) filled with zirconia beads of 0.5 mm diameter
thereby to prepare a primary pigment dispersion. The solution
B of polymer dispersion stabilizer described above was add in
an amount of 21.0 parts to the primary pigment dispersion to
stir the mixture sufficiently thereby to prepare pigment
dispersion V. The average particle diameter D50 of the pigment
dispersion V was 75 nm in accordance with the measurement
using UPA EX150 (by Micro Track Co.).
Example A-6
Preparation of Pigment Dispersion VI
Silica/Phthalocyanine PB15:3 complex pigment n) 24 parts
Polyoxyethylene laurylether (DKS NL- 180) *2 > 8 parts
Deionized water 68 parts
1) inorganic/organic ratio : 1/1, primary particle size : 16 nm,
by Toda Kogyo Co.
2) nonionic surfactant, HLB value : 16.2, by Dai ichi Kogyo
Seiyaku Co.
Initially, the surfactant described above was dissolved
into deionized water to prepare a solution, then the solution
was mixed with to wet the pigment described above sufficiently.
The mixture was then dispersed at 2000 rpm for 2 hours by use
of KDLA Model Dyno-Mill wet-type disperser (by WAB
Machinery Co.) filled with zirconia beads of 0.5 mm diameter
thereby to prepare a primary pigment dispersion. The solution
C of polymer dispersion stabilizer described above was add in
an amount of 20.0 parts to the primary pigment dispersion to
stir the mixture sufficiently thereby to prepare pigment
dispersion VI. The average particle diameter D50 of the
pigment dispersion VI was 78 nm in accordance with the
measurement using UPA-EX150 (by Micro Track Co.).
Example A"7
Preparation of Pigment Dispersion VII
Silica/disazo yellow complex pigment * x) 24 parts
Polyoxyethylene laurylether (DKS NL-450) *2) 8 parts
Solution C of polymer dispersion stabilizer 20 parts
Deionized water 68 parts
l) inorganic/organic ratio: l/l ; primary particle size: 17 nm,
by Toda Kogyo Co.
2) nonionic surfactant, HLB value : 18.3, by Dai-ichi Kogyo
Seiyaku Co.
Initially, the surfactant described above was dissolved
into deionized water to prepare a solution, then the solution
and the solution C of polymer dispersion stabilizer were mixed
with to wet the pigment described above 1 sufficiently. The
mixture was then dispersed at 2000 rpm for 1.5 hours by use of
KDLA Model Dyno Mill wet-type disperser (by WAB Machinery
Co.) filled with zirconia beads of 0.5 mm diameter thereby to
prepare a pigment dispersion VII. The average particle
diameter D 50 of the pigment dispersion VII was 39 nm in
accordance with the measurement using UPA-EX150 (by Micro
Track Co.).
Example A-8
Preparation of Pigment Dispersion VIII
Silica/Phthalocyanine PB15-3 complex pigment * lj 24 parts
Polyoxyethylene polycyclic phenylether *2) 8 parts
Deionized water 68 parts
1) inorganic/organic ratio: 1/I 1 primary particle size: 16 nm,
by Toda Kogyo Co.
2) nonionic surfactant, Newcol 780, HLB value: 18.9,
by Nippon Nyukazai Co.
Initially, the surfactant described above was dissolved
into deionized water to prepare a solution, then the solution
was mixed with to wet the pigment described above sufficiently.
The mixture was then dispersed at 2000 rpm for 2 hours by use
of KDLA Model Dyno-Mill wet-type disperser (by WAB
Machinery Co.) filled with zirconia beads of 0.5 mm diameter
thereby to prepare a primary pigment dispersion. The solution
B of polymer dispersion stabilizer described above was add in
an amount of 20.0 parts to the primary pigment dispersion to
stir the mixture sufficiently thereby to prepare pigment
dispersion VIII. The average particle diameter D50 of the
pigment dispersion VII was 125 nm in accordance with the
measurement using UPAεX150 (by Micro Track Co.).
Comparative Example A- I
Preparation of Pigment Dispersion IX
Pigment dispersion IX was prepared in the same manner
as Example A-3 to prepare pigment the dispersion III except
that the solution C of polymer dispersion stabilizer was not
added. The average particle diameter D50 of the pigment
dispersion IX was 81 nm in accordance with the measurement
using UPA EX150 (by Micro Track Co.).
Comparative Example A-2
Preparation of Pigment Dispersion X
Pigment dispersion X was prepared in the same manner
as Example A-3 to prepare the pigment dispersion III except
that the solution C of polymer dispersion stabilizer was
exchanged into solution E of the styrene/maleic acid copolymer
shown below. The average particle diameter D50 of the
pigment dispersion X was 85 nm in accordance with the
measurement using UPA-EX150 (by Micro Track Co.). Solution E of the styrene/maleic acid copolymer:
Polymaron 351S, acid value : 560 mgKOH/g, average molecular
weight: 100000 to 110000, solid content: 10.2%, by Arakawa
Chemical Industries
Example A-9
Preparation of Recording Ink
Pigment Dispersion I 36 parts
Boncoat 4001 (aqueous acrylic emulsion) M > 6 parts
Glycerin 10 parts
Triethylene glycol 25 parts
2,2,4-Trimethyl- l,3 * pentanediol 4 parts
Polyfox PF- 151N (active ingredient: 50%) *2 > 2 parts
Proxel LV (antiseptic/antifungal agent) * 3) 0.2 part
Triethanolamine 0.1 part
Deionized water 16.7 pats
1) solid content: 50%, MFT: 5 0 C, average particle
diameter: 100 nm, by Dainippon Ink & Chemicals, Inc.
2) oligomer-type nonionic fluorine-containing surfactant,
by Omnova Co.
3) l,2-benzisothiazolin- 3-one, active ingredient: 20%,
with dipropylene glycol, by Avecia Co.
The above-noted Boncoat 4001, glycerin, triethylene
glycol, 2,2,4-trimethyl- l,3-pentanediol, Polyfox PF- 151N, Proxel
LV, and triethanolamine were dissolved into deionized water to
prepare a vehicle, which was mixed with the pigment dispersion
I to prepare a mixture, then the mixture was press-filtered
through a cellulose acetate membrane filter of 0.8 μm average
pore size to prepare the recording ink of Example A 9.
Example A- 10
Preparation of Recording Ink
Pigment Dispersion II 42 parts
Hydran HW-940 (solid content: 50%) * D 7 parts
Glycerin 6 parts
3 Methyl l,3 butanediol 19 parts
2-Ethyl l,3-hexanediol 2 parts
Zoneal FS-300 (active ingredient: 40%) *2 > 2.5 parts
Proxel LV (antiseptic/antifungal agent) * 3) 0.2 part
2-Amino-2-ethyl- l,3-propanediol 0.1 part
Deionized water 18.2 pats
l) polyester/urethane aqueous ionomer, MFT: 0 0 C,
average particle diameter: 20 nm, by Dainippon Ink &
Chemicals, Inc.
2) polyoxyethylene perfluoroalkylether, by DuPont Co.
3) l,2-benzisothiazolin-3-one, active ingredient: 20%,
with dipropylene glycol, by Avecia Co.
The above-noted Hydran HW-940, glycerin,
3-methyl- l, 3-butanediol, 2-ethyM, 3-hexanediol, Zoneal FS-300,
Proxel LV, and 2-amino-2-ethyl- l, 3-propanediol were dissolved
into deionized water to prepare a vehicle, which was mixed with
the pigment dispersion II to prepare a mixture, then the
mixture was press-filtered through a cellulose acetate
membrane filter of 0.8 μm average pore size to prepare the
recording ink of Example A- 10.
Example A- I l
Preparation of Recording Ink
Pigment Dispersion III 36 parts
Acrit WEM-321U (solid content: 38%) * D 7.9 parts
Glycerin 7.5 parts
1,3-Butanediol 22.5 parts
2-EthyM,3-hexanediol 4.0 parts
Polyfox PF- 156A (active ingredient: 30%) *2 > 3.3 parts
Proxel LV (antiseptic/antifungal agent) *3) 0.2 part
2-Amino-2-ethyl- l,3-propanediol 0.1 part
Deionized water 18.5 pats
1) acrylic/urethane aqueous emulsion, MFT: 10°C,
average particle diameter: 100 nm, by Taisei Kako Co.
2) anionic fluorine-containing surfactant, by Omnova Co.
3) l,2-benzisothiazolin-3-one, active ingredient: 20%,
with dipropylene glycol, by Avecia Co.
The above-noted Acrit WEM-321U, glycerin,
1, 3-butanediol, 2-ethyM, 3-hexanediol, Polyfox PF- 156A, Proxel
LV, and 2-amino-2 r ethyl- l,3-propanediol were dissolved into
deionized water to prepare a vehicle, which was mixed with the
pigment dispersion III to prepare a mixture, then the mixture
was press-filtered through a cellulose acetate membrane filter
of 0.8 μm average pore size to prepare the recording ink of
Example A- I l.
Example A 12
Preparation of Recording Ink
Pigment Dispersion IV 35 parts
Boncoat 4001 (aqueous acrylic emulsion) n) 7.0 parts
Glycerin 7.5 parts
Diethylene glycol 22.5 parts
2,2,4-Trimethyl l,3 pentanediol 4.0 parts
Polyfox PF- 151N (active ingredient: 50%) *2 > 2.0 parts
Proxel LV (antiseptic/antifungal agent) *3 ^ 0.2 part
2 Amino-2-ethyl- l, 3 propanediol 0.1 part
Deionized water 21.7 pats
1) solid content: 50%, MFT: 5°C, average particle
diameter: 100 nm, by Dainippon Ink & Chemicals, Inc.
2) oligomer-type nonionic fluorine-containing surfactant,
by Omnova Co.
3) l,2-benzisothiazolin-3-one, active ingredient: 20%,
with dipropylene glycol, by Avecia Co.
The above-noted Boncoat 4001, glycerin, diethylene
glycol, 2,2,4 trimethyl- l, 3-pentanediol, Polyfox PF 151N, Proxel
LV, and 2-amino-2-ethyl- l,3-propanediol were dissolved into
deionized water to prepare a vehicle, which was mixed with the
pigment dispersion IV to prepare a mixture, then the mixture
was press-filtered through a cellulose acetate membrane filter
of 0.8 μm average pore size to prepare the recording ink of
Example A- 12.
Example A- 13
Preparation of Recording Ink
Pigment Dispersion V 38.9 parts
Hydran HW-940 (solid content: 50%) * *> 9.0 parts
Glycerin 6.0 parts
3-Methyl- l,3 butanediol 19 parts
2-Ethyl l, 3-hexanediol 2.0 parts
Zoneal FS-300 (active ingredient: 40%) *2) 2.5 parts
Proxel LV (antiseptic/antifungal agent) * 3) 0.2 part
Triethanolanine 0.1 part
Deionized water 18.2 pats
1) polyester/urethane aqueous ionomer, MFT: 0°C,
average particle diameter: 20 nm, by Dainippon Ink &
Chemicals, Inc.
2) polyoxyethylene perfluoroalkylether, by DuPont Co.
3) l,2-benzisothiazolin- 3-one, active ingredient: 20%,
with dipropylene glycol, by Avecia Co.
The above-noted Hydra ή HW-940, glycerin,
3-methyl l,3-butanediol, 2-ethyM, 3-hexanediol, Zoneal FS-300,
Proxel LV, and triethanolamine were dissolved into deionized
water to prepare a vehicle, which was mixed with the pigment
dispersion V to prepare a mixture, then the mixture was
press-filtered through a cellulose acetate membrane filter of 0.8
μm average pore size to prepare the recording ink of Example
A- 13.
Example A- 14 Preparation of Recording Ink
Pigment Dispersion VI 35 parts
Acrit WEM- 321U (solid content: 38%) * i > 7 parts
Glycerin 7.5 parts
1,3-Butanediol ' 22.5 parts
2-Ethyl- l,3-hexanediol 4 parts
Polyfox PF- 156A (active ingredient: 30%) *2) 3.3 parts
Proxel LV (antiseptic/antifungal agent) * 3) 0.2 part
2 Amino-2-ethyl l, 3 propanediol 0.1 part
Deionized water 20.4 pats
l) acrylic/urethane aqueous emulsion, MFT: 10°C,
average particle diameter: ioo nm, by Taisei Kako Co.
2) anionic fluorine-containing surfactant, by Omnova Co.
3) l,2-benzisothiazolin-3-one, active ingredient: 20%,
with dipropylene glycol, by Avecia Co.
The above-noted Acrit WEM-321U, glycerin,
1,3-butanediol, 2-ethyM,3-hexanediol, Polyfox PF- 156A, Proxel
LV, and 2-amino-2-ethyl" l, 3-propanediol were dissolved into
deionized water to prepare a vehicle, which was mixed with the
pigment dispersion VI to prepare a mixture, then the mixture
was press-filtered through a cellulose acetate membrane filter
of 0.8 μm average pore size to prepare the recording ink of
Example A- 14.
Example A 15
Preparation of Recording Ink
Pigment Dispersion VII 35 parts
Boncoat 4001 (aqueous acrylic emulsion) n) 7 parts
Glycerin 7.5 parts
3-Methyl- l, 3-butanediol 22.5 parts
2,2,4-Trimethyl- l,3-pentanediol 4 parts
Polyfox PF- 151N (active ingredient: 50%) *2) 2 parts
Proxel LV (antiseptic/antifungal agent) * 3) 0.2 part
2 Amino-2-ethyl l,3-propanediol 0.1 part
Deionized water 21.7 pats
1) solid content: 50%, MFT: 5°C, average particle
diameter: 100 nm, by Dainippon Ink & Chemicals, Inc.
2) oligomer-type nonionic fluorine-containing surfactant,
by Omnova Co.
3) l,2-benzisothiazolin-3-one, active ingredient: 20%,
with dipropylene glycol, by Avecia Co.
The above-noted, Boncoat 4001, glycerin, 3-methyM,3-
butanediol, 2,2,4-trimethyl- l,3 pentanediol, Polyfox PF 151N,
Proxel LV, and 2 amino-2-ethyl- l,3-propanediol were dissolved
into deionized water to prepare a vehicle, which was mixed with
the pigment dispersion VII to prepare a mixture, then the
mixture was press-filtered through a cellulose acetate
membrane filter of 0.8 μm average pore size to prepare the
recording ink of Example A- 15.
Example A- 16
Preparation of Recording Ink
The recording ink of Example A- 16 was prepared in the
same manner as Example A- 14 except that the pigment
dispersion VI was exchanged into the pigment dispersion VIII.
Comparative Example A"3
Preparation of Recording Ink
The recording ink of Comparative Example A-3 was
prepared in the same manner as Example A 14 except that
Softanol EP- 5035 (polyoxyethylene polyoxypropylene branched
alkylether, active ingredient- 100%, by Nippon Shokubai Co.)
was used in place of the Polyfox PF- 156A such that the amounts
of both active ingredients being equivalent while adjusting the
additive amounts and additional deionized water.
Comparative Example A-4
Preparation of Recording Ink
The recording ink of Comparative Example A 4 was
prepared in the same manner as Example A-9 except the
Boncoat 4001 was not used.
Comparative Example A-5
Preparation of Recording Ink
The recording ink of Comparative Example A 5 was
prepared in the same manner as Example A- 10 except the
Zoneal FS 300 was not used.
Comparative Example A-6
Preparation of Recording Ink
The recording ink of Comparative Example A 6 was
prepared in the same manner as Example A- I l except the
pigment dispersion III was exchanged into the pigment
dispersion IX of Comparative Example 1.
Comparative Example A-7
Preparation of Recording Ink
The recording ink of Comparative Example A-7 was
prepared in the same manner as Example A- I l except the
pigment dispersion III was exchanged into the pigment
dispersion X of Comparative Example 2.
Comparative Example A-8
Preparation of Recording Ink
Ink Composition
C.I. Acid Red 52 (water-soluble dye) 3 parts
Glycerin 5 parts
Diethylene glycol ' 15 parts
2-Ethyl- l,3-hexanediol 2 parts
Polyoxyethylene (n=18) lauryl ether * D 1 part
Sodium dehydroacetate O. .2 part
Deionized water 8 parts
l) nonionic surfactant, HLB : 16.2, by Dai-ichi Kogyo
Seiyaku Co.
The composition of the ingredients described above was
stirred to produce a solution, then pH of the solution was
adjusted to approximately 10 by use of a 10% by mass aqueous
solution of lithium hydroxide thereby to prepare a coarse ink,
which was then press-filtered through a cellulose acetate
membrane filter of 0.8 μm average pore size to prepare the
dye-containing ink of Comparative Example A"8.
Ink properties were evaluated as follows with respect to
the resulting recording inks of Examples A"9 to A- 16 and
Comparative Examples of A"3 to A-8; and also the ejection
performance and images of these recording inks were evaluated
using an ink-jet printer (IPSIO G707, by Ricoh Co.) after filling
these recording inks into cartridges as shown in FIGs. 1 and 2.
The results are shown in Table 1.
Evaluation of Stability (Change Rate)
Stability of the recording inks was evaluated on the basis
of change rate of average particle diameters D50 after storage at
50 0 C for one week in dry condition. The change rate was
calculated from the following equation; the average particle
diameter D50 was measured in accordance with the
measurement using UPA-EX150 (by Micro Track Co.).
Change Rate = D50 after storage/Dso before storage x 100
Measurement of Surface Tension
Surface tension of the recording inks is a static surface
tension measured on a platinum plate at 25°C using a surface
tension meter (CBVP-Z, Kyowa Interface Science Co.).
Measurement of pH
The pH was measured at 23°C using ISFET pH meter
KS701 (by Shindengen Electric Manufacturing Co.).
Evaluation of Ejection Stability
Ejection stability of respective inks was evaluated with
respect to allowable dormant or resting period in a condition
that an ink was filled within an ink cartridge and printing was
carried out after a pre-determined period without capping or
cleaning during the printing, ' then the dormant or resting
period, till which no ejection-direction deviation appears or no
change causes for the mass-flow, was measured. The ink
cartridge filled with the inks was mounted to an ink-jet printer
(IPSIO G707, by Ricoh Company); and the ejection stability was
evaluated in accordance with the following criteria.
Evaluation Criteria
A: 600 seconds or more
B: 60 seconds or more and less than 600 seconds
C: less than 60 seconds
Evaluation of Color Saturation and Color Density
Each recording ink, filled in an ink cartridge, was loaded
to the ink-jet printer (IPSIO G707 by Ricoh Co.) in the same
manner as described above, and a solid image was printed by
one pass. Regular paper was used for printing test. After the
print was dried, brightness was measured using a reflective
spectroscopic densitometer (by X-Rite Co.). The ratio of
resulting saturation color to the standard saturation color
(Japan Color Version 2, yellow : 91.34, inagenta: 74.55, cyan :
62.82) was calculated and evaluated in accordance with the
following criteria. Inks that did not satisfy the following - ■
criteria for the respective color densities were determined as C
in accordance with measurement by X-Rite densitometer.
Evaluation Criteria for Respective Colors: yellow: 0.7 or more,
magenta^ 0.9 or more, cyan: 0.9 or more
Paper for Printing Test
Regular paper: My Paper SA (by NBS Ricoh Co.),
XEROX 4024 (by Fuji Xerox Office Supply), PB Paper (by
Canon Inc.)
Ill
Evaluation Criteria A: 0.8 or more
B: 0.7 or more and less than 0.8 *
C: less than 0.7 Evaluation of Scratch Resistance
Each printed part of the image sample produced on the gloss paper by a method similar to saturation measurement was rubbed back and forth for 5 times using a white cotton cloth with a load of 90Og by a clock meter CM- I (by Toyo Seiki Seisaku-sho, Ltd). Each sample was then visually observed and evaluated in accordance with the following criteria. Paper for Printing Test
Gloss paper: PM Photo Print Paper (gloss) (by Seiko Epson Co.), Professional Photo paper PR- 101 (by Canon Inc.) Evaluation Criteria
A : little or no image dropouts or blur around images B: a little image dropouts, some blur around images C : notable image dropouts and blur around images Evaluation of Water Resistance Water droplets were dropped on each printed part of
image samples on regular paper formed by a similar method as the color saturation measurement, then conditions of printed matters were visually observed and evaluated in accordance with the following criteria.
Evaluation Criteria
A: substantially no change
B- marks appear around printed parts where water
droplets being dropped
C: bleeding appear around printed parts where water
droplets being dropped
Lightfastness
Image samples formed by a method similar to the
saturation measurement were radiated with 0.35 W/m 2 (340 nm)
of xenon irradiance comparable to outdoor sunlight at 70 0 C and
50% RH, and 89°C at black panel temperature for 24 hours
using Atlas Weatherometer Ci35AW. The resulting color
deterioration/alteration before and after the irradiation was
evaluated in accordance with the following criteria shown
below.
Evaluation Criteria
A^ substantially no change
B : recognizable change but acceptable
C: significant color deterioration/alteration
Table 1
The results of Table 1 demonstrate that the recording
inks of Examples A-9 to A- 16 containing the inventive pigment dispersions represent superior storage stability compared to those of Comparative Examples A-3 to A-8, and also the
recorded matters from the recording inks display clearness similar to that of dye-inks and afford higher reliability with superior water resistance and excellent lightfastness. Preparation Example B- I
Preparation of Solution B- I of Water-Soluble Polymer
Alpha-olefin/maleic anhydride copolymer (I) * x) 10.0 parts
IN LiOH aqueous solution *2) 17.34 parts
Deionized water ' 72.66 parts
1) expressed by the formula (l) described above, T-YP112
by Seico PMC Co., carbon-atom number of olefin chain: 20 to 24,
acid value: 190 mgKOH/g, mass average molecular weight:
10000
2) 1.2 times amount of alkali on the basis of acid value
A mixture of ingredients described above were mixed
under heating by a mechanical stirrer to dissolve
alpha-olefin/maleic anhydride copolymer (I) expressed by the
formula (l) described above, then a minute amount of insoluble
matters were filtered off using a filter having an average pore
size of 5 μm, thereby to prepare the solution B l of
water-soluble polymer.
Preparation Example B"2
Preparation of Surface-Treated Black Pigment Dispersion
A carbon black (CTAB specific surface area: 150 m 2 /g,
DBP absorption number: 100 ml/100g) was added in an amount
of 90 g to 3000 ml of 2.5 N sodium sulfonate solution, then the
mixture was stirred at 300 rpm, 60°C to react for 10 hours
thereby to oxidize the carbon black. The reaction liquid was
filtered, the separated carbon black was neutralized using a
sodium hydroxide solution, which was then subjected to
extracorporeal ultrafiltration. The resulting carbon black was
rinsed with water, dried and dispersed into pure water in a
solid content of 30%.
Thereafter, 6.52 parts of aqueous solution B of
water-soluble polymer (expressed by the formula (l) described
above, T-YP115 by Seico PMC Co., carbon-atom number of olefin
chain: 16 to 18, acid value: 221 mgKOH/g, mass average
molecular weight: 11000, counter ion: ammonium ion, active
ingredient: 23%) was added to 100 parts of the carbon black
dispersion described above to prepare a black pigment
dispersion. The average particle diameter D50 of the black
pigment dispersion was 106 nm in accordance with the
measurement using UPA-EX150 (by Micro Track Co.).
Preparation Example B 3
Preparation of Yellow Pigment Surfactant Dispersion
Monoazo yellow pigment n) 30.0 parts
Polyoxyethylene styrenephenylether *2 ^ 10.0 parts
Deionized water 60.0 parts
1) C.I. pigment yellow 74, by Dainichiseika Color &
Chemicals Mfg. Co.
2) Noigen EA- 177, nonionic surfactant, HLB value : 15.7,
by Dai-ichi Kogyo Seiyaku Co.
Initially, the surfactant described above was dissolved
into deionized water to prepare a solution, then the solution
was mixed with to wet the pigment described above sufficiently.
The mixture was then dispersed at 2000 rpm for 4 hours by use
of KDLA Model Dyno Mill wet-type disperser (by WAB
Machinery Co.) filled with zirconia beads of 0.5 mm diameter
thereby to prepare a primary pigment dispersion.
Then, 2.13 parts of a water-soluble polyurethane
(Takelack W-5661, by Mitsui Takeda Chemicals, Inc., active
ingredient- 35.2%) of a water-soluble polymer aqueous solution
and 2.93 parts of aqueous solution C of water-soluble polymer
(expressed by the formula (l) described above, T-YP114 by Seico
PMC Co., carbon-atom number of olefin chain: 12 to 14, acid
value : 385 mgKOH/g, molecular weight: 9000, counter ion:
ammonium ion, active ingredient: 25.6%) were added to the
primary pigment dispersion and the mixture was stirred
sufficiently to prepare a yellow pigment surfactant dispersion.
The average particle diameter D50 of the pigment surfactant
dispersion was 49 nm in accordance with the measurement
using UPA-EX150 (by Micro Track Co.).
Preparation Example B"4
Preparation of Magenta Pigment Surfactant Dispersion
Quinacridone pigment (CI. pigment red 122) n) 30.0 parts
Polyoxyethylene beta-naphthylether (RT- 100) *2 > 10.0 parts
Deionized water 60.0 parts
l) by Dainichiseika Color & Chemicals Mfg. Co.
2) nonionic surfactant, HLB value : 18.5, by Takemoto Oil
& Fat Co.
Initially, the surfactant described above was dissolved
into deionized water to prepare a solution, then the solution
was mixed with to wet the pigment described above sufficiently.
The mixture was then dispersed at 2000 rpm for 2 hours by use
of KDLA Model Dyno-Mill wet-type disperser (by WAB
Machinery Co.) filled with zirconia beads of 0.5 mm diameter
thereby to prepare a primary pigment dispersion.
Then, 3.57 parts of a water-soluble styrene/acrylic
copolymer (JC 05 by Seico PMC Co., active ingredient: 21%) and
2.97 parts of aqueous solution D of water-soluble polymer
(expressed by the formula (l) described above, T-YP116 by Seico
PMC Co., carbon-atom number of olefin chain: 16 to 18, acid
value: 280 to 310 mgKOH/g, mass average molecular weight:
11400, counter ion: ammonium ion, active ingredient: 25.3%)
were added to the primary pigment dispersion and the mixture
was stirred sufficiently to prepare a magenta pigment
surfactant dispersion. The average particle diameter D50 of
the pigment surfactant dispersion was 81 nm in accordance
with the measurement using UPAεX150 (by Micro Track Co.).
Preparation Example B 5
Preparation of Cyan Pigment Surfactant Dispersion A
Phthalocyanine pigment n) 30.0 parts
Polyoxyethylene laurylether (DKS NL-450) *2 > 10.0 parts
Deionized water 60.0 parts
l) C.I. pigment blue 15:3, by Dainichiseika Color &
Chemicals Mfg. Co.
2) nonionic surfactant, HLB value : 18.3, by Dai-ichi Kogyo
Seiyaku Co.
Initially, the surfactant described above was dissolved
into deionized water to prepare a solution, then the solution
was mixed with to wet the pigment described above sufficiently.
The mixture was then dispersed at 2000 rpm for 2 hours by use
of KDLA Model Dyno-Mill wet-type disperser (by WAB
Machinery Co.) filled with zirconia beads of 0.5 mm diameter
thereby to prepare a primary pigment dispersion.
Then, 2.51 parts of a water-soluble polyester (Nichigo
Polyester W-0030 by Nippon Synthetic Chemical Industry Co.,
active ingredient : 29.9%) of a water-soluble polymer aqueous
solution and 3.26 parts of aqueous solution B of water-soluble
polymer (expressed by the formula (l) described above, T-YP115
by Seico PMC Co., carbon-atom number of olefin chain: 16 to 18,
acid value : 221 mgKOH/g, mass average molecular weight:
11000, counter ion: ammonium ion, active ingredient: 23%) were
added to the primary pigment dispersion and the mixture was
stirred sufficiently to prepare a magenta pigment surfactant
dispersion. The average particle diameter D50 of the pigment
surfactant dispersion was 75 nm in accordance with the
measurement using UPA-EX150 (by Micro Track Co.).
Preparation Example B-6
Preparation of Cyan Pigment Surfactant Dispersion B
Phthalocyanine pigment * :) 30.0 parts
Polyoxyethylene styrenephenylether *2) 10.0 parts
Deionized water 60.0 parts
l) C.I. pigment blue 15^3, by Dainichiseika Color &
Chemicals Mfg. Co.
2) Noigen EA 177, nonionic surfactant, HLB value: 15.7,
by Dai-ichi Kogyo Seiyaku Co.
Initially, the surfactant described above was dissolved
into deionized water to prepare a solution, then the solution
was mixed with to wet the pigment described above sufficiently.
The mixture was then dispersed at 2000 rpm for 2 hours by use
of KDLA Model Dyno-Mill wet-type disperser (by WAB
Machinery Co.) filled with zirconia beads of 0.5 mm diameter
thereby to prepare a primary pigment dispersion.
Then, 15.0 parts of the aqueous solution B- I of the
water-soluble polymer of the Preparation Example B- I was
added to the primary pigment dispersion and the mixture was
stirred sufficiently to prepare a cyan pigment surfactant
dispersion B. The average particle diameter D50 of the pigment
surfactant dispersion was 83 nm in accordance with the
measurement using UPA-EX150 (by Micro Track Co.).
Preparation Example B"7
Preparation of Cyan Pigment Surfactant' Dispersion C
Phthalocyanine pigment * ^ 30.0 parts
Polyoxyethylene laurylether (DKS NL"450) *2 > 10.0 parts
Deionized water 60.0 parts
1) C.I. pigment blue 15^3, by Dainichiseika Color &
Chemicals Mfg. Co.
2) nonionic surfactant, HLB value: 18.3, by Dai-ichi Kogyo
Seiyaku Co.
Initially, the surfactant described above was dissolved
into deionized water to prepare a solution, then the solution
was mixed with to wet the pigment described above sufficiently.
The mixture was then dispersed at 2000 rpm for 2 hours by use
of KDLA Model Dyno-Mill wet-type disperser (by WAB
Machinery Co.) filled with zirconia beads of 0.5 mm diameter
thereby to prepare a cyan pigment surfactant dispersion C.
The average particle diameter D50 of the pigment surfactant
dispersion was 75 nm in accordance with the measurement
using UPA-EX150 (by Micro Track Co.).
Examples B l to B I l and Comparative Example B- I to B-6
Preparation of Recording Ink
Inks were prepared in the following manner. The
humectants, wetting agents, surfactants and water were mixed
in the amounts and' ingredients shown in Tables 2, 3 and 4, and
stirred for one hour to form uniform mixtures. To the
respective mixtures, resin dispersions were added and stirred
for one hour, then pigment dispersions, antiseptic/antifungal
agents and a defoamer were added and mixed further one hour.
The resulting respective dispersions were then press-filtered
through a cellulose acetate membrane filter of 0.8 μm average
pore size to remove coarse particles and impurities to prepare
recording inks for evaluation.
Table 2
Table 3
Table 4
The ingredients in Tables 2 to 4 indicate the following
materials.
Acrylic Silicone Emulsion: solid content: 40%, average
particle diameter: 130 nm, MFT: o°C or lower, by Toyo Ink Mfg.
Co.
Acrylic Emulsion: John Clear 7600, solid content: 47%,
average particle diameter: 90 nm, MFT: 10 0 C or lower, by
Johnson Polymer Co.
Polyurethane Emulsion: Hydran HW-930, solid content:
50%, average particle diameter: 200 nm or less, MFT: 0 0 C or
lower, by DIC Co.
Polyester Emulsion: Pesresin A-520, solid content: 30%,
average particle diameter: 100 nm or less, MFT: 30 0 C or lower,
by Takamatsu Oil & Fat Co.
Polyfox PF- 151N: oligomer-type nonionic
fluorine-containing surfactant, active ingredient: 50%, by
Omnova Co.
Zoneal FS-300: polyoxyethylene perfluoroalkylether,
active ingredient: 40%, by DuPont Co.
Softanol EP-5035: polyoxyethylene polyoxypropylene
branched alkylether, active ingredient: 100%, by Nippon
Shokubai Co.
Proxel GXL: key' ingredient: l,2-benzisothiazolin-3-one,
antifungal agent, active ingredient: 20%, with dipropylene
glycol, by Avecia Co.
KM-72F: self-emulsifying silicone defoamer, active
ingredient: 100%, by Shin-Etsu Chemical Co.
The recording inks of Examples B- I to B I l and
Comparative Examples B- I to B-6 were evaluated in accordance
with the evaluation methods shown below. The results are
shown in Tables 5 and 6.
Resin Amount versus Pigment
The ratio of amounts of resin dispersions to solid
contents of pigments in the inks was calculated by : ratio = solid
content of resin/solid content of pigment.
Solid Content of Ink
The total content of pigments and resins (emulsion plus
water-soluble resin) in inks was obtained.
Measurement of Ink Viscosity
Viscosity of inks was measured at 25°C using a
viscometer (RL-500, by Toki Sangyo Co.).
Measurement of Surface Tension of Ink
Surface tension of inks was measured at 25°C using an
automatic surface tension meter (CBVP-Z, by Kyowa Interface
Science Co.).
Arrangement of Printing Evaluation
A ink jet printer' (IPSIO G707, by Ricoh Co.) was set up
so as to apply an equivalent amount of inks onto recording
media by adjusting driving voltage on a piezoelectric element
under a condition of temperature 23°C and relative humidity
50%.
Ejection Stability
A chart, formed using Microsoft Word 2000 (by Microsoft
Co.), to paint 5% area of A4 paper with a solid image per one
color was printed consequently on 200 sheets of Type 6200
paper (by NBS Ricoh Co.), then ejection disturbance was
evaluated. The printing mode was selected as "no color
correction" modified from "regular plain paper & standard fast"
in accordance with user setup attached to the printer.
Evaluation criteria
A: no ejection disturbance
B : some ejection disturbance
D : significant disturbance or no ejection
Image Density
A chart, formed using Microsoft Word 2000 (by Microsoft
Co.), with a 64 point symbol "Jj" was printed on Xerox 4024
paper (Fuji Xerox Co.), the color of the symbol "B" part on the
print surface was measured using X-Rite 938 and evaluated by
the following evaluation criteria. The printing mode was
selected as "no color correction" modified from "regular plain
paper & standard fast" in accordance with user setup attached
to the printer.
Evaluation criteria
A: black > 1.3, yellow > 0.85, magenta > 0.95, cyan >
1.1
B: 1.3 > black > 1.2, 0.85> yellow > 0.80, 0.95 > magenta
> 0.90, 1.1 > cyan > 1.0
C: 1.2 > black > 1.1, 0.80 > yellow > 0.70, 0.90 > magenta > 0.80, 1.0 > cyan > 0.9
D: 1.1 > black, 0.70 > yellow, 0.80 > magenta, 0.9 > cyan Color Development
A chart, formed using Microsoft Word 2000 (by Microsoft Co.), similar with that of the image density described above was printed on Xerox 4024 paper (Fuji Xerox Co.), the symbol "|" part on the print surface was measured using X-Rite 938. The printing mode was selected as "no color correction" modified from "regular plain paper & standard fast" in accordance with user setup attached to the printer. The ratio of measured color saturation to that of the standard color (Japan color ver.2, yellow: 91.34, magenta : 74.55, cyan: 62.82) was calculated to evaluate by the following evaluation criteria. Evaluation criteria
A: 0.8 or more B: less than 0.8 Water Resistance
A chart was printed on Xerox Type 6200 paper (by NBS
Ricoh Co.) in a similar manner as the image density, then the symbol "(" part on the print surface was dried at temperature
23°C and 50% RH for 24 hours. The dried chart was then immersed in water at 30 0 C for one minutes, slowly lifted up,
and dried mildly, then evaluated by the following evaluation
criteria.
Evaluation Criteria
A: no bleeding of color
B: some bleeding of color
Scratch Resistance
A chart, formed using Microsoft Word 2000 (by Microsoft
Co.), with a monocolor solid image of 3 cm by 3 cm was printed
on matte glossy paper dedicated for Ricoh Gel Jet Printer (by
NBS Ricoh Co.), and the resulting recorded matter was dried at
23°C and 50% RH for 24 hours. Then JIS L 0803 cotton No. 3,
attached to CM- I type clock meter by use of a double stick tape,
was reciprocated on the recorded matter 5 times so as to rub its
printed part, then ink stain on the cotton fabric was measured
using X-Rite 938 while subtracting the background density, and
the scratch resistance was evaluated by the following
evaluation criteria.
Evaluation criteria
A: less than 0.1 of stain density
B: 0.1 or more of stain density
Lightfastness
A chart was printed on Type 6200 paper (by NBS Ricoh
Co.), in a similar manner with that of the image density
described above, then the symbol "J" part on the print surface
was dried at temperature 23°C and 50% RH for 24 hours. This image portion was irradiated with 0.35 WVm 2 (340 nm) of xenon
irradiance comparable to outdoor sunlight at 70 0 C and 50% RH, and 89°C at black panel temperature for 24 hours using Atlas Weatherometer Ci35AW. The resulting color deterioration and alteration before and after the irradiation was evaluated in accordance with the following criteria shown below. Evaluation Criteria
A : substantially no change B- recognizable change but acceptable
C: significant color deterioration/alteration Drying Property
A chart was printed on Type 6200 paper (by NBS Ricoh Co.), in a similar manner with that of the image density described above, then the symbol "(" part on the print surface was contacted and pushed to a filter paper immediately after the printing, and the occurrence of transfer was evaluated.
A: no transfer and staining
B: slight transfer and staining
C: significant transfer and staining
Table 5
Table 6
In comparative Example B-2, excessively high viscosity
disturbed normal printing.
In comparative Example B-3, the excessively small
amount of the humectant prevented normal printing.
The mark "-" in Table 6 indicates that no data was
obtained.
Industrial Applicability
The inks according to the present invention, which
including the pigment dispersions according to the present
invention, may certainly provide excellent color development,
superior image quality and higher reliability, and may form
high-quality images with higher color saturation and proper
color tone on not only dedicated recording paper but also on
regular paper, thus may be favorably utilized for ink cartridges,
ink recorded matters, ink-jet recording apparatuses and ink-jet
recording methods.
The ink-jet recording apparatuses and ink-jet recording
methods according to the present invention may be applied to
various recordings of ink-jet recording processes, and also
favorably utilized for ink-jet recording printers, facsimiles,
copiers, and printer/facsimile/copier complex apparatuses in
particular.