To maximise the bore diameter it is preferred that the liner be a tight fit within the host pipe. An existing system utilises polyethylene piping which is forced through a die to compress its overall diameter as it passes in the pipe to aid insertion. Such a technique is employed in the Swagelining (RTM) pipelining system.

There is established a number of other lining systems which when installed are not tight fit liners. This in turn means that there is an annulus between the liner pipe and the host pipe. Where an annulus exists it is possible for permeability to occur, which in turn can cause pressure balancing which could lead to implosion of the liner and consequential failure of the system.

With the Swagelining pipelining system, no annulus is present and permeability through the liner is thus almost impossible.

The technical requirements for lined pipes may typically call for flanges every 500 metres which using non tight fit liners is achieved by drawing out the liner at each end of a lined pipe and butt fusing a polyethylene flange thereto; the line then being allowed to slip back within the host pipe. It has not been possible to deal with tight fit liners in mis manner so as to allow flanges to be fitted.

The present invention is concerned with a mechanism for allowing flanges to be fitted to tight fit liners, typically polyethylene, within a host pipe.

According to the invention there is provided a method of lining a host pipe including the steps of: lubricating the host pipe along an internal face for an elongate portion at each end of the host pipe; lining the pipe with a thermoplastic liner using a tight fit technique; allowing the inserted pipe liner to relax; pulling a portion of the liner from the host pipe using limited force; affixing a thermoplastic flange thereto by a sealing technique; and allowing the liner to revert within the pipeline so as the thermoplastic flange abuts a flange on the host pipe.

Further according to the invention there is provided a puller device for pipe lining including fixing means for affixing the device to a rigid pipeline flange attached to a host pipe; gripper means for gripping a thermoplastic liner within the host pipe to allow a portion of the liner to be pulled from within the host pipe; means for holding the liner portion pulled from the pipe to allow a thermoplastic pipe flange to be fitted prior to release of the liner.

Still further according to the invention there is provided a thermoplastic pipe flange including a first portion for butt fusion to a liner pipe and a second portion for affixing to a flanged portion of a rigid pipe.

In existing tight fit arrangements such as the Swagelining (RTM) pipelining system, the polyethylene pipe is forced through a die and this allows the temporarily reduced diameter pipeliner to slide within the host pipe to the desired lengtli. The liner then rettuns to its original diameter to fit hard against the internal surface of the host pipe. In the present invention modifie insertion procedures are required to handle very long pipelines which may be made up from portions of about 500 metres in length, for example.

In order to carry out the lining procedure, suitable pressure rated steel flanges are fitted to the pipeline which is to be lined.

Prior to fitting the plastic tight fit lining, the inside of the host pipe is lubricated for a suitable length at each end, typically for 10 metres. The special lubrication is applied throughout 360° within the liner pipe wall. The length of pipe lubricated is typically dependent on the length of pipe to be lined. Thereafter the pipeline is lined with polyethylene or other thermoplastic material using a tight fit technique (e. g. Swagelining (RTM) pipelining).

After insertion, the pipe is allowed to fully relax to fill the void and to ensure no longitudinal or hoop stresses are left in the liner. Once this state has been reached, a liner pulling device is affixed to one of the host pipeline flanges, which also has a portion which is configure to grip the inner liner. The gripper is designed to exert an effort that is not more than half the yield of the liner material.

The end of liner under pulling action from the puller will be stretched and due to the lubricant will emerge from the host pipe. Tins action will continue until a suficient length is exposed to allow a suitable flange to be fitted.

The clamped liner is then trimmed to the correct length and a purpose designed polyethylene flange is butt fused to the liner.

After the butt fused joint has cooled the clamp can be removed and this allows the liner to relax back into the host pipeline. Reversion may be assisted by pushing the polyethylene flange towards the metal pipeline flange.

Once the flange fitting has been completed at one end the whole process is repeated at the other end of the liner and host pipe.

Under existing circumstances, with a tight fit liner, it would not have been possible to draw the liner out without stressing the liner beyond acceptable limits. The present arrangement, however, achieves the desired technique without damage to the liner or causing undue stress.